PRESENTATION- APS GEMPOL EXPANSION PROJECT.pptx

A. INTRODUCTION
CONSTRUCTION PLANNING

A.1. PROJECT INFORMATION
1. PROJECT NAME : PT. LYONDELLBASELL
2. PROJECT LOCATION : GEMPOL PASURUAN - JAWA TIMUR
3. OWNER : APS GEMPOL EXPANSION PROJECT
4. SCOPE OF WORK : Civil, Structure & Architecture
6. CONSTRUCTION PERIOD : (5 Calendar Months)

B. CONSTRUCTION PLANNING

12/18/2022
SITE FACILITY

12/18/2022
SEQUENCE & PLANNING SCHEDULE
A F IL L IN G L IN E (W E E K 0 1 - W E E K 2 1 )
B D E B A G G IN G & P R E M IX IN G (W E E K 0 3 -W E E K 2 0 )
C C O M P R E S S O R (W E E K 0 4 - W E E K 1 2 )
D M V & L V (W E E K 0 5 - W E E K 1 5 )
E T R A N S F O R M E R (W E E K 0 6 - W E E K 2 1 )
F C O O L IN G T O W E R (W E E K 0 8 W E E K 1 7 )
G P A N T R Y R O O M (W E E K 0 9 - W E E K 1 8 )
H F U M E (W E E K 1 0 - W E E K 1 7 )
I F U R N A C E (W E E K 1 0 - W E E K 2 2 )

12/18/2022
DEMOLISH EXISTING AREA (EQUIPMENT USED)
EXCAVATOR CRAWLER
WITH RUBBER TIRE
DUMP TRUCK
AREA DEMOLISH

SEQUENCE OF WORK FOR STEEL STRUCTURE

YES
NO
YES
NO
DAILY INSPECTION NOTICE
VERIFY,JOINT
INSPECTION
WITH OWNER
FINISH
PRODUCT
A B C
VERIFY
INTERNAL
INSPECTION
GENERAL QUALITY CONTROL FLOWCHART FOR CONSTRUCTION WORKS (2)

YES
NO
YES
NO
QUALITY CONTROL RECEIVING MATERIAL PLAN
QUALITY CONTROL DEPARTMENT
1. INSPECTION & TEST PLAN
2. QC SHEET FORM
WAREHOUSE
APPROVED MATERIAL
START
FINISH
ENGINEERING DEPARTMENT
1. APPROVAL MATERIAL
2. SAMPLE
PROCUREMENT/PURCHASING DEPARTMENT
PURCHASING ORDER (PO)
SUPPLIER
MATERIAL
PRODUCTION DEPARTMENT
SURAT PERMINTAAN PENGADAAN
BARANG (SPP)
PROJECT MANAGER
1. FOR CONSTRUCTION DWG
2. TECHNICAL SPECIFICATION
3. GENERAL NOTES
VERIFY MATERIAL
RECEIVING
INSPECTION
VERIFY
INDEPENDENT
LABORATORIU
M

b. Execution
YES
NO
YES
NO
OK
QUALITY CONTROL INSPECTION FOR CONCRETING GROUND SLAB PLAN (1)
VERIFY
INTERNAL
INSPECTION
INSTALL SCAFFOLDING & FORM WORK
START
1. DETAIL DWG/SHOP DWG
2. WORK PROCEDURES
3. WORK INSTRUCTIONS
PROCUREMENT DEPARTMENT / E N T DEPARTMENT
1. INSPECTION AND TEST PLAN
2. QC SHEET FORM
SUPPLY EQUIPMENT, TOOLS AND MATERIAL
PREPARATION FOR MAN POWER, EQUIPMENT,
MATERIAL AND TIME SCHEDULE
PROJECT MANAGER
3. GENERAL NOTES
VERIFY, MATERIAL
RECEIVING &
CALIBRATION
INSPECTION
A B
INSTALL REBAR BEAM, SLAB & STARTER BAR
C
VERIFY
INTERNAL
INSPECTION
a. Preparing

YES
NO
YES
NO
YES
QUALITY CONTROL INSPECTION FOR CONCRETING GROUND SLAB PLAN (2)
FINISH
ORDER CONCRETE TO BATCHING PLANT
C
VERIFY,JOINT
INSPECTION WITH
OWNER
A B
REQUEST FOR HANDLING CONCRETE
CONCRETE
CONCRETE
INSPECTION
FOR SLUMP
VERIFY INTERNAL
INSPECTION
INSTALL LEVELING TOP CONCRETE & CLEANING

b. Execution
YES
NO
OK
QUALITY CONTROL INSPECTION FOR CONCRETING COLUMN PLAN (1)
SETTING OUT AND MARKING POSITION FOR
COLUMN
START
1. DETAIL DWG/SHOP DWG
2. WORK PROCEDURES
3. WORK INSTRUCTIONS
PROCUREMENT DEPARTMENT / E N T DEPARTMENT
1. INSPECTION AND TEST PLAN
2. QC SHEET FORM
SUPPLY EQUIPMENT, TOOLS AND MATERIAL
PREPARATION FOR MAN POWER, EQUIPMENT,
MATERIAL AND TIME SCHEDULE
PROJECT MANAGER
3. GENERAL NOTES
VERIFY, MATERIAL
RECEIVING &
CALIBRATION
INSPECTION
A
B
REQUEST FOR HANDLING CONCRETE
C
VERIFY
INTERNAL
INSPECTION
a. Preparing
INSTALL REBAR
CLEANING

YES
NO
YES
NO
YES
NO
YES
NO
QUALITY CONTROL INSPECTION FOR CONCRETING COLUMN PLAN (2)
VERIFY,JOINT
INSPECTION
WITH OWNER
FINISH
ORDER CONCRETE TO BATCHING PLANT
INSTALL FORMWORK
VERIFY,JOINT
INSPECTION
WITH OWNER
A B C
CONCRETE
CONCRETE
INSPECTION
FOR SLUMP
VERIFY
INTERNAL
INSPECTION

I. Making Safety Plan
• Forming a HSE project organization,
• List of equipment that need special handling,
• Hazard identification and prevention,
• HSE site plan,
• Hygiene program and brief, clean, neatly, diligent, & treatment.
II. Prepare HSE supporting equipment and personal protective equipment
• Fire extinguishers,
• HSE signs,
• Safety instruction,
• Supporting tools: temporary toilet, urinoir, & water pump equipment,
• Helmet, safety belt, mask , safety shoes, safety belt, & medicine box.
III. Cooperation with Hospital, Clinic and insure Labour to Jamsostek
(Labour insurance)
B.6. HSE PROGRAM

Safety, Security & Housekeeping Program
Project Start
Planning
Organizing
Controlling
Clean,
Organize,
Healthy & Safe
-Project Safety Objective
-Risk Assessment and Risk Management
-Site Safety Plan
-Safety, Security, and Environment budget
-Forming safety organization and
safety committee
-Standard and procedure of
safe work practice
-Inspection Plan
-Audit

Corporate Organization

Project Organization
PROJECT OPERATION
GENERAL MANAGER
PROJECT MANAGER
ENGINEERING
MANAGER
CONSTRUCTION
MANAGER
ADMINISTRATION
G / A
HSE MANAGER
HSE COMMITTEE
Chairman : Safety Officer
Member : PM, Eng.Mng, Const. Mgr
Sub Member : Sub Contractor PM
SAFETY ENGINEER
SAFETY INSPECTOR
SUPERVISOR
CIVIL / FINISHING
SUPERVISOR
M / E / P
SURVEYOR MECHANIC
& OPERATOR

EHS MEETING PROGRAM
Description Of Meeting Schedule Chairman & Attendants
1. Morning Gathering Daily
Chaired by HSE Officer to be attended by safety Supervisors,
and field workers.
2. Tool Box Meeting Daily
Chaired by construction Supervisors assisted HSE supervisor
to be attended by crafts foremen personnel.
3. Security Meeting Daily Chaired by HSE officer, to be attended by security personnel.
4. Supervisors Progress and Safety Meeting Weekly
Chaired by HSE Manager/ Officer or construction manager, to
be attended by HSE supervisors, construction engineers and
supervisors.
5. Progress and Safety Meeting Monthly
Chaired by Project Manager and or HSE Manager to be
attended by HSE officers, construction Engineers
6. Meeting for specific accident/ incident
Decided by HSE
Manager or Officer
Chaired by HSE Manager or Office to ber attended by
concerned individuals.

GENERAL INSPECTION PROGRAM
HSE Particulars General Inspection Checklist
House Keeping And fire Protection
Waste disposal, cleaning methods, access ways, material/ tools/ equipment
storage, extinguisher, alarm, non smoking areas, response instructions,
emergency exits, sign boards.
Excavation/ Trenches Shoring, Civil Works
Barricades, warning sign in place, access ways, work procedures, work
practices, work permits.
Personal Protective Gadget
Safety helmet, hand gloves, safety footwear, eye protection, hearing
protection, respirator, safety belt.
Confined Space Entry, Restricted Area,
Hazardous Work, Lock out/ Tag out
Work permits, Barricades, warning, sign in place, access ways, ventilation,
work procedures, work practices, lock out and tag out sign
Electrical Works
Breakers switches, fuses, grounding, lock out/ tag out, plugs, warning sign,
distribution boards, equipment & tools, work procedures, work permit.
Mechanical Works, Equipment Installation
Machine guards, lighting levels, emergency shutdown, work space,
barricades, work permit, work procedures, lock out/ tag out/ work practices.
Welding And Other Hot Works
Hot work permit, work procedure, work practices, equipment & tools,
warning sign, ventilation, hot work protective gadgets.
Scaffolding, Cappers, And Fall Protection
Warning sign, walkways, ladders, stairs, bracing's, handrails, supports,
safety net, work procedures, work permit.
Rigging, Cranes, Material Handling
Work procedures, work permit, work practices, slings, chains block,
barricades, work space, warning sign, storage methods, handling methods,
operators.
Others (including Environmental and Health)
Noise pollution, dust pollution, traffic sign, sanitary facilities, hygiene
practices, waste management, hazardous material labeling, first aid facilities,
other applicable items not included in above list.

JOB SAFETY ANALYSIS
Pre-Task analysis shall be undertaken for jobs with high risk nature. Risks and hazard shall
be identified and work procedure shall be developed to minimize if not to totally eliminate
such risks and hazards.
A. Work Execution Procedure
The work procedure is a documented step by step or sequencing of various tasks to
guide the employees to perform and complete a particular activity.
B. The work permit
C. The work Permit provide rules and practices to guide employees safe behavior or action
for critical tasks that have high risk potential.
D. The following work activities shall or might require work procedure and work permits:
• Hot works
• Excavation, trenching and shoring work
• Works on confined spaces or restricted areas
• Utility Tie-ins or disconnection's
• Works that involve hazardous materials/Compound
• Scaffolding erection works
• Heavy lighting and rigging works
• Start-up and commissioning works
For projects which requires Job Safety Analysis, HIRARC (Hazard Identification, Risk
Assessment and Risk Control) will be changed into JSA format

P
S
NO SMOKING
FIRE PROHIBITED
PASS PROHIBITED
PASS PROHIBITED
FIRIE EXTINGUISHIER
EQUIPMENT
NO PARKING
NO STOP
DO NOT OPEN THE PANEL
OBLIGED TO WEAR SAFETY GLASS
OBLIGED TO WEAR HELMET
OBLIGED TO WEAR GAUNTLET
OBLIGET TO WEAR SAFETY BELT
OBLIGED TO WEAR SAFETY
SHOES
OBLIGED TO WEAR
MASKER
OBLIGED TO WEAR EARMUFF
OBLIGED TO WEAR
WLDING HELMET
DANGER PATH
DANGER PATH OF TOWER
CRANE
FLAMMABLE
HIGH VOLTAGE
MEDICATION CLINIC
[FIRE/BURNING]
DIRECTION
MUST
ER
AREA
SAFE AREA FOR EMERGENCY
CONDITION
BE CAREFULLY
HSE SIGNED

HSE APPLICATION ON SITE

SITE INSPECTION
SAFETY & HEALTH WEEKLY
MEETING SAFETY MORNING
MEETING

FIRE FIGHTING TRAINING

HSE SIGNS

RAILING FOR PERIMETER AREA
SAFETY NET
SAFETY NET
RAILING FOR STAIR

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