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Theoretical Derivation:

Let W= Force Applied at outer end A of spring

        B= Width of strip

        T= Thickness of strip

        L= Length of strip forming spring

        Y= Distance of Center of gravity of spring from A

        I= Moment of inertia of spring section= bt3/12

        Z=Section modulus of spring section= bt2/6



When end A of spring is pulled by force W, then bending moment on spring at distance Y from line of
action of W is given by

        M= W*Y

The greatest Bending moment occurs in spring at B ,which is at maximum distance from application
of W

    -   Bending Moment at B, MB = MMax = M*2Y= 2WY=2M
    -   Maximum Bending stress induced in spring material, --b = Mmax /Z= 12WY/bt2= 12M/bt2



Assume both of springs are clamped, the angular deflection of spring is given by

                O=ML/EI= 12ML/Ebt3

& Deflection , d= O*Y= MLy/EI=12WY2L/Ebt3 = --bYL/Et



The strain energy stored in spring= ½ MO= M2L/2EI= 6W2Y2L/Ebt3= --b2/24E *btL

                                            = (--b2/24E)* btL= (--b2/24E)* Volume of spring



Let us take spiral spring of flat strip of 6mm wide & 0.25mm thickness and length of 2.5 m. And also
Maximum stress withstand of spring is 800 Mpa and Elasticity of 200 KN/mm2



    -
        Bending moment in spring,--b= 12M/bt2  M= 800/32= 25 N-mm
    -
        Number of turns to windup spring, O= 12ML/Ebt3= 40 rad= 7 turns
    -
        Strain energy stored in spring , = ½ MO=1/2 *25*40= 500 N-mm
If I am using about 100 springs in one energy packet, strain energy stored= 500*100=50 KN-mm

& since I am also using about 20 elastic threads in one energy packet,

                   Energy stored= 20*1200 N-mm= 24000=24KN-mm

Total energy stored in one energy packet= 24+40=64 KN-mm



We know that energy stored in the springs or elastic material is in the form of potential energy

For appllication purpose , Potential energy must convert to work

 In terms of acceleration ,    workdone= potential energy

                               M*a*S= 74000
                               9as=74000
                               Distance moved S= ( 8222/a ) meters



If a= 10 m/sec2 (very high)  s=822.2 m

     By means of one energy packet, 9 Kg Mass can move 822 metres with acceleration of
      10m/sec2 (Without friction...)
     90 Kg mass can move 82.2 metres with acceleration of 10 m/sec2 (Without friction...)
     90 Kg mass can move 75 metres with acceleration of 10 m/sec2 (With friction...)
     65 kg mass can move about 100 metres with acceleration of 10 m/sec2(With friction...)



Since there are about 20 such energy packets in this machine,

 Mass can move about 20*100= 2Km

i.e, 65 Kg person can move on this machine for 2 Km with constant acceleration of 10 m/sec2



And Practically,

 65 Kg person can move on this machine for 4 Km with constant acceleration of 5 m/sec2

And also by considering Typical Indian Roads and Low speeds,

65 Kg person can travel on this vehicle for 6km with constant acceleration of 3 m/sec2



Efficiency= Output power/ input power(Supply by exercise)

          =mas/ PE= 70/100 KN-mm= 70%
Further details

Bharadwaj Ravipati

annangi.bharat@gmail.com

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Theoretical derivation for Mechanical Booster

  • 1. Theoretical Derivation: Let W= Force Applied at outer end A of spring B= Width of strip T= Thickness of strip L= Length of strip forming spring Y= Distance of Center of gravity of spring from A I= Moment of inertia of spring section= bt3/12 Z=Section modulus of spring section= bt2/6 When end A of spring is pulled by force W, then bending moment on spring at distance Y from line of action of W is given by M= W*Y The greatest Bending moment occurs in spring at B ,which is at maximum distance from application of W - Bending Moment at B, MB = MMax = M*2Y= 2WY=2M - Maximum Bending stress induced in spring material, --b = Mmax /Z= 12WY/bt2= 12M/bt2 Assume both of springs are clamped, the angular deflection of spring is given by O=ML/EI= 12ML/Ebt3 & Deflection , d= O*Y= MLy/EI=12WY2L/Ebt3 = --bYL/Et The strain energy stored in spring= ½ MO= M2L/2EI= 6W2Y2L/Ebt3= --b2/24E *btL = (--b2/24E)* btL= (--b2/24E)* Volume of spring Let us take spiral spring of flat strip of 6mm wide & 0.25mm thickness and length of 2.5 m. And also Maximum stress withstand of spring is 800 Mpa and Elasticity of 200 KN/mm2 - Bending moment in spring,--b= 12M/bt2  M= 800/32= 25 N-mm - Number of turns to windup spring, O= 12ML/Ebt3= 40 rad= 7 turns - Strain energy stored in spring , = ½ MO=1/2 *25*40= 500 N-mm
  • 2. If I am using about 100 springs in one energy packet, strain energy stored= 500*100=50 KN-mm & since I am also using about 20 elastic threads in one energy packet, Energy stored= 20*1200 N-mm= 24000=24KN-mm Total energy stored in one energy packet= 24+40=64 KN-mm We know that energy stored in the springs or elastic material is in the form of potential energy For appllication purpose , Potential energy must convert to work  In terms of acceleration , workdone= potential energy  M*a*S= 74000  9as=74000  Distance moved S= ( 8222/a ) meters If a= 10 m/sec2 (very high)  s=822.2 m  By means of one energy packet, 9 Kg Mass can move 822 metres with acceleration of 10m/sec2 (Without friction...)  90 Kg mass can move 82.2 metres with acceleration of 10 m/sec2 (Without friction...)  90 Kg mass can move 75 metres with acceleration of 10 m/sec2 (With friction...)  65 kg mass can move about 100 metres with acceleration of 10 m/sec2(With friction...) Since there are about 20 such energy packets in this machine, Mass can move about 20*100= 2Km i.e, 65 Kg person can move on this machine for 2 Km with constant acceleration of 10 m/sec2 And Practically, 65 Kg person can move on this machine for 4 Km with constant acceleration of 5 m/sec2 And also by considering Typical Indian Roads and Low speeds, 65 Kg person can travel on this vehicle for 6km with constant acceleration of 3 m/sec2 Efficiency= Output power/ input power(Supply by exercise) =mas/ PE= 70/100 KN-mm= 70%