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Implications of the New
 NESHAP/NSPS (MACT) for the
      Oil & Gas Sector

            Presented by

            Cindy Bishop
               (B.S.Ch.E.)

American Institute of Chemical Engineers
            Dallas Chapter
            March 27, 2012


                       1
Implications of the New
        NESHAP/NSPS (MACT) for the
             Oil & Gas Sector

I. What Has Changed?
II. Who Is Affected?
III. What Needs to Be Done?
IV.When Does it Happen?
V. What If You Don’t Do it?




                              2
ORIGIN

 Clean Air Act Section 111

   EPA Must List Categories of Stationary
    Sources That Cause or Contribute
    Significantly to Air Pollution
   EPA Must Issue Performance
    Standards for Each Category
      ―Best System of Emission
       Reduction‖
      Cost
      Non-air Impacts
      Energy Requirements


                       3
ORIGIN

 NSPS (40 CFR Part 60) – New Source Performance
  Standards
  • New and Modified Sources
  • Industry Specific
  • Focus on Criteria Pollutants (VOCs, SO2)

  • EPA Review Required Every 8 Years




                             4
ORIGIN
NSPS (continued)

1979 – Oil & Gas Production Placed on EPA’s
Priority List
June 24, 1985 - NSPS for leaking
components at gas processing plants (KKK)
October 1, 1985 – SO2 regulations from
natural gas processing (LLL)




                            5
ORIGIN

 Clean Air Act Section 112

   NESHAP (40 CFR Part 63) – National Emission
    Standards for Hazardous Air Pollutants
    • New and Existing Sources
    • Industry Specific
    • Major Sources

   MACT – Maximum Achievable Control Technology
     Top 12%
     No Cost Consideration

      EPA Review Required Every 8 Years

                              6
ORIGIN

NESHAP (continued)

July 16, 1992 – EPA Published List of Major
and Area Source Categories, including Oil &
Gas Production
February 12, 1998 – Natural Gas
Transmission and Storage Added to List
June 17, 1999 – MACT Issued (HH & HHH)
January 3, 2007 – Area Sources




                           7
WHY NOW?
 January 14, 2009 suit filed
 February 4, 2010 – Settlement:
   • Proposed Standards by July 28, 2011
   • Final Action by February 28, 2012




                           8
9
Who Is Affected?

      Operations from Well to Refinery or to Customer

•Onshore & Offshore
•Production (well completion and workover)
•Portable Equipment
•Storage
•Transmission




                              10
When Does it Happen?


• Aug. 23, 2011 Rule Proposed Published
• Oct. 24, 2011 Comment Deadline
• April 3, 2012 Final Rule
• ???




                             11
What Has Changed?
NSPS
 Revised:
  • Equipment Leaks (KKK)
  • SO2 (LLL)

 New (OOOO):
  • Hydraulic Fracturing
  • Gas-driven Pneumatic Devices, Centrifugal and
    Reciprocating Compressors
  • Storage Vessels

 Applies to new facilities that were constructed or
  modified after August 23, 2011


                            12
What Has Changed?
NESHAP
 Revised
  • Oil & Gas Production Facilities (HH)
  • Gas Transmission and Storage (HHH)

 New
  • Small Glycol Dehydrators
  • Storage Vessels at Major Sources

 Must Notify EPA within 1 year after rule becomes
  final




                           13
NSPS

 Oil & Gas Production, Transmission, and Distribution
                       (OOOO)

Applies to all construction, modification or
reconstruction after August 23, 2011

Includes fracking or refracking existing wellhead

Compliance date: date of final rule publication.




                              14
NSPS
 Oil & Gas Production, Transmission, and Distribution
                       (OOOO)

Reduced Emission Completion (―REC‖)
  •Route gas during flowback into collection system
  •Use sandtraps, surge vessels, separators, and tanks
  during flowback and cleanout operations
  •Capture and direct flowback emissions that cannot
  be routed to a gathering line to a combustion device
  (flare)




                            15
NSPS
Oil & Gas Production, Transmission, and Distribution
(OOOO)

Compressor standards
  •Rotating compressor: dry seal system
  •Reciprocating compressor: replace rod packing
     before 26,000 operating hours

Pneumatic controller: zero emissions of natural gas if
at gas processing plant, otherwise no more than 6 scfh
(switch to compressed air driven from gas controller)



                             16
NSPS

   Oil & Gas Production, Transmission, and Distribution
                         (OOOO)

Condensate and Crude Oil Storage Tanks

     If :
                 •At least one barrel per day condensate
            or
                 •At least 20 barrels per day crude oil;

     Then, 95% VOC emission reduction



                                     17
NSPS

Sulfur Recovery Units at Onshore Gas Processing
Plants

SO2 standards:

• Feed rates of 5 tons per day or greater or
• With an acid gas stream H2S concentration of
50% or greater

•SO2 emission reduction of 99.9% (was 99.8%)




                          18
NSPS


LDAR (Subpart VVa instead of VV)

Applies to onshore gas processing plants

•Lower ―leak‖ threshold
•Monitoring connectors




                            19
NSPS


Startup, Shutdown, Malfunction

•No ―Free Pass‖ During Startup and Shutdown

•Affirmative Defense for Malfunctions

   •Sudden
   •Infrequent
   •Not reasonably preventable
   •Not caused by poor maintenance or careless
       operation

                            20
NSPS
Registration/recordkeeping

•Construction, startup, and modification notifications

•Well registration and 30-day notification prior to each
well completion

•Annual Compliance Certification

•Third Party verification

•Electronic reporting

•Over 20,000 completions and recompletions annually

                                21
NESHAP




   22
23
24
NESHAP Subparts HH & HHH

Addition of Small Glycol Dehydrators
•Oil & Gas Production: gas flowrate < 85,000 scmd or
    0.90 Mg/yr benzene emissions

   •Existing sources:    1.10 x 10-4 g BTEX/scm
   •New sources:         4.66 x 10-6 g BTEX/scm
•Gas Transmission & Storage: gas flowrate < 283,000 scmd or
   0.90 Mg/yr benzene emissions

   •Existing sources:    6.42 x 10-5 g BTEX/scm
   •New sources:         1.10x 10-5 g BTEX/scm
•Types of control: process vent » control device or closed-
vent system


                               25
NESHAP Subparts HH & HHH

Storage Vessels
95% reduction of HAPs for all storage vessels

•Process modifications
•Flare
•Incinerator
•Carbon Filter
•Condenser

Performance Testing of Control Device

Elimination of Startup, Shutdown & Malfunction
Exemption (See NSPS)


                            26
NESHAP Subparts HH & HHH


Compliance dates:

Existing sources: 3 years after the date of final rule
publication

New sources (commenced construction on or after August
23, 2011): immediately upon startup or the date of final
rule publication, whichever is later




                                27
What has industry said?
Rules will slow drilling, cut natural gas production
and reduce royalties (API)

Equipment for capturing emissions during
completions is unlikely to be as readily available as
EPA assumed, and equipment would have to spend
more time at each site than estimated.




                          28
What If You Don’t Do it?
• EPA can make you do it

• Civil Penalties up to $25,000/day/violation

• Criminal Penalties $250,000 per day per
  violation and up to five years in jail.
  Corporations are subject to up to $500,000 per
  day per violation.

• $10,000 bounty




                              29
EPA Region 6 2011—2013 National Enforcement Initiatives
1.   Keeping raw sewage and contaminated stormwater out of our nation’s
     waters
2.   Preventing animal waste from contaminating surface and ground waters
3.   Cutting Toxic Air Pollution that Affects Communities’ Health
4.   Reducing Widespread Air Pollution from the Largest Sources, especially the
     Coal-Fired Utility, Cement, Glass, and Acid Sectors
5.   Reducing pollution from mineral processing operations
6.   ASSURING ENERGY EXTRACTION SECTOR COMPLIANCE WITH
     ENVIRONMENTAL LAWS

―To address these emerging problems, EPA will develop an initiative to
  assure that energy extraction activities are complying with federal
  requirements‖




                                            30
   Stay on top of the rules –be organized!
   Look for exemptions
   Start reviewing operations now – do not wait until
    the rules are final.
   Look for innovative/emerging technology
   EPA favors those who voluntarily disclose
    problems.




                              31
Implications of the New
NESHAP/NSPS (MACT) for the
     Oil & Gas Sector

        Presented by

        Cindy Bishop

          214-893-5646
    cbishop@cbishoplaw.com

     www.cbishoplaw.com

                32

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Impact of New NSPS and NESHAP Regulations on Oil &amp; Gas Industry

  • 1. Implications of the New NESHAP/NSPS (MACT) for the Oil & Gas Sector Presented by Cindy Bishop (B.S.Ch.E.) American Institute of Chemical Engineers Dallas Chapter March 27, 2012 1
  • 2. Implications of the New NESHAP/NSPS (MACT) for the Oil & Gas Sector I. What Has Changed? II. Who Is Affected? III. What Needs to Be Done? IV.When Does it Happen? V. What If You Don’t Do it? 2
  • 3. ORIGIN  Clean Air Act Section 111  EPA Must List Categories of Stationary Sources That Cause or Contribute Significantly to Air Pollution  EPA Must Issue Performance Standards for Each Category  ―Best System of Emission Reduction‖  Cost  Non-air Impacts  Energy Requirements 3
  • 4. ORIGIN  NSPS (40 CFR Part 60) – New Source Performance Standards • New and Modified Sources • Industry Specific • Focus on Criteria Pollutants (VOCs, SO2) • EPA Review Required Every 8 Years 4
  • 5. ORIGIN NSPS (continued) 1979 – Oil & Gas Production Placed on EPA’s Priority List June 24, 1985 - NSPS for leaking components at gas processing plants (KKK) October 1, 1985 – SO2 regulations from natural gas processing (LLL) 5
  • 6. ORIGIN  Clean Air Act Section 112  NESHAP (40 CFR Part 63) – National Emission Standards for Hazardous Air Pollutants • New and Existing Sources • Industry Specific • Major Sources  MACT – Maximum Achievable Control Technology  Top 12%  No Cost Consideration  EPA Review Required Every 8 Years 6
  • 7. ORIGIN NESHAP (continued) July 16, 1992 – EPA Published List of Major and Area Source Categories, including Oil & Gas Production February 12, 1998 – Natural Gas Transmission and Storage Added to List June 17, 1999 – MACT Issued (HH & HHH) January 3, 2007 – Area Sources 7
  • 8. WHY NOW?  January 14, 2009 suit filed  February 4, 2010 – Settlement: • Proposed Standards by July 28, 2011 • Final Action by February 28, 2012 8
  • 9. 9
  • 10. Who Is Affected? Operations from Well to Refinery or to Customer •Onshore & Offshore •Production (well completion and workover) •Portable Equipment •Storage •Transmission 10
  • 11. When Does it Happen? • Aug. 23, 2011 Rule Proposed Published • Oct. 24, 2011 Comment Deadline • April 3, 2012 Final Rule • ??? 11
  • 12. What Has Changed? NSPS  Revised: • Equipment Leaks (KKK) • SO2 (LLL)  New (OOOO): • Hydraulic Fracturing • Gas-driven Pneumatic Devices, Centrifugal and Reciprocating Compressors • Storage Vessels  Applies to new facilities that were constructed or modified after August 23, 2011 12
  • 13. What Has Changed? NESHAP  Revised • Oil & Gas Production Facilities (HH) • Gas Transmission and Storage (HHH)  New • Small Glycol Dehydrators • Storage Vessels at Major Sources  Must Notify EPA within 1 year after rule becomes final 13
  • 14. NSPS Oil & Gas Production, Transmission, and Distribution (OOOO) Applies to all construction, modification or reconstruction after August 23, 2011 Includes fracking or refracking existing wellhead Compliance date: date of final rule publication. 14
  • 15. NSPS Oil & Gas Production, Transmission, and Distribution (OOOO) Reduced Emission Completion (―REC‖) •Route gas during flowback into collection system •Use sandtraps, surge vessels, separators, and tanks during flowback and cleanout operations •Capture and direct flowback emissions that cannot be routed to a gathering line to a combustion device (flare) 15
  • 16. NSPS Oil & Gas Production, Transmission, and Distribution (OOOO) Compressor standards •Rotating compressor: dry seal system •Reciprocating compressor: replace rod packing before 26,000 operating hours Pneumatic controller: zero emissions of natural gas if at gas processing plant, otherwise no more than 6 scfh (switch to compressed air driven from gas controller) 16
  • 17. NSPS Oil & Gas Production, Transmission, and Distribution (OOOO) Condensate and Crude Oil Storage Tanks If : •At least one barrel per day condensate or •At least 20 barrels per day crude oil; Then, 95% VOC emission reduction 17
  • 18. NSPS Sulfur Recovery Units at Onshore Gas Processing Plants SO2 standards: • Feed rates of 5 tons per day or greater or • With an acid gas stream H2S concentration of 50% or greater •SO2 emission reduction of 99.9% (was 99.8%) 18
  • 19. NSPS LDAR (Subpart VVa instead of VV) Applies to onshore gas processing plants •Lower ―leak‖ threshold •Monitoring connectors 19
  • 20. NSPS Startup, Shutdown, Malfunction •No ―Free Pass‖ During Startup and Shutdown •Affirmative Defense for Malfunctions •Sudden •Infrequent •Not reasonably preventable •Not caused by poor maintenance or careless operation 20
  • 21. NSPS Registration/recordkeeping •Construction, startup, and modification notifications •Well registration and 30-day notification prior to each well completion •Annual Compliance Certification •Third Party verification •Electronic reporting •Over 20,000 completions and recompletions annually 21
  • 22. NESHAP 22
  • 23. 23
  • 24. 24
  • 25. NESHAP Subparts HH & HHH Addition of Small Glycol Dehydrators •Oil & Gas Production: gas flowrate < 85,000 scmd or 0.90 Mg/yr benzene emissions •Existing sources: 1.10 x 10-4 g BTEX/scm •New sources: 4.66 x 10-6 g BTEX/scm •Gas Transmission & Storage: gas flowrate < 283,000 scmd or 0.90 Mg/yr benzene emissions •Existing sources: 6.42 x 10-5 g BTEX/scm •New sources: 1.10x 10-5 g BTEX/scm •Types of control: process vent » control device or closed- vent system 25
  • 26. NESHAP Subparts HH & HHH Storage Vessels 95% reduction of HAPs for all storage vessels •Process modifications •Flare •Incinerator •Carbon Filter •Condenser Performance Testing of Control Device Elimination of Startup, Shutdown & Malfunction Exemption (See NSPS) 26
  • 27. NESHAP Subparts HH & HHH Compliance dates: Existing sources: 3 years after the date of final rule publication New sources (commenced construction on or after August 23, 2011): immediately upon startup or the date of final rule publication, whichever is later 27
  • 28. What has industry said? Rules will slow drilling, cut natural gas production and reduce royalties (API) Equipment for capturing emissions during completions is unlikely to be as readily available as EPA assumed, and equipment would have to spend more time at each site than estimated. 28
  • 29. What If You Don’t Do it? • EPA can make you do it • Civil Penalties up to $25,000/day/violation • Criminal Penalties $250,000 per day per violation and up to five years in jail. Corporations are subject to up to $500,000 per day per violation. • $10,000 bounty 29
  • 30. EPA Region 6 2011—2013 National Enforcement Initiatives 1. Keeping raw sewage and contaminated stormwater out of our nation’s waters 2. Preventing animal waste from contaminating surface and ground waters 3. Cutting Toxic Air Pollution that Affects Communities’ Health 4. Reducing Widespread Air Pollution from the Largest Sources, especially the Coal-Fired Utility, Cement, Glass, and Acid Sectors 5. Reducing pollution from mineral processing operations 6. ASSURING ENERGY EXTRACTION SECTOR COMPLIANCE WITH ENVIRONMENTAL LAWS ―To address these emerging problems, EPA will develop an initiative to assure that energy extraction activities are complying with federal requirements‖ 30
  • 31. Stay on top of the rules –be organized!  Look for exemptions  Start reviewing operations now – do not wait until the rules are final.  Look for innovative/emerging technology  EPA favors those who voluntarily disclose problems. 31
  • 32. Implications of the New NESHAP/NSPS (MACT) for the Oil & Gas Sector Presented by Cindy Bishop 214-893-5646 cbishop@cbishoplaw.com www.cbishoplaw.com 32