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IS 8432 ( Part II) - 1982
IndiarlStandard
SPECIFICATION FOR
MILD STEEL AND MEDIUM TENSILE STEEL
BARS AND WARD-DRAWN STEEL WLRE FOR
CONCRETE REINFORCEMENT
PART II HARD-DRAWN STEEL WIRE
( Third Revision )
Sixth Reprint AUGUST 1998
UDC 669.14-426.124.3:666.982.24
@ Copyright 1982
BUREAU OF INDIAN STANDARDS
MANAK BHAVAN. 9 BAHADUR SHAH ZAFAR MARG
NEWDELHI 11OOUZ
Gr 2 September 1982
--.
( Reaffirmed 1995 )
IS I 432 ( Part II) - 1982
Indian Standard
SPECIFICATION FOR
MILD STEEL AND MEDIUM TENSILE STEEL
BARS AND HARD-DRAWN ST,EELWIRE FOR
CONCRETE REINFORCEMENT
PART II HARD-DRAWN STEEL WIRE
( Third Revision )
Joint Sectional Committee for Concrete Reinforcement, BSMDC 8
Chairman Representing
SHRI G. S. RAO Central Public Works Department, New Delhi
Members
SUPERINTENDINOENBINEER(CDO) (Alternate to
Shri G. S. Rao)
DR J. L. AJMANI The Tata Iron & Steel Co Ltd, Jamshedpur
SH~I A. N. MITRA ( Alternate)
SERI S. BANERJEE Steel Re-rolling Mills Association of India,
Calcutta
SHEI S. N. CHANDA Metallurgical and Engineering Consultants (India)
Ltd, Ranchi
SHBI R. D. CHOUDHARY ( Alternate)
Carmt E~QINEEB (D&R) Irrigation Department, Government of Punjab,
Chandigarh
DI~~OTOR (CD) (Alternate )
DEPUTY DIRECTOR, STANDARDS Research, Designs & Standards Organization,
(B&S)-1 Lucknow
ASSISTANT DIBECTOR, STANDARDS
(B&S)-11 ( Alternafe )
SRRI M. R. DOCTOR Special Steels Ltd, Bombay
SHRI S. G. JOSHI (Alternate )
SHRI V. GULATI Heatly & Gresham (India) Ltd, New Delhi
SHRI P. K. GUPTE National Metallurgical Laboratory (CSIR),
Jamshedpur
SRRI N. C. JAIN Stup Consultants Ltd, Bombay
SHRI M. C. TANDON ( Alternate )
( Continued on page 2 )
0 Csbyright 1982
BUREAU 01: INDIAN STANDARDS
This publication is protected under the In&n apyright Act ( XIV of 1957) and
reproduction in whole or in part by any means except with written permission of the
publisher shall be deemed to be an infringement of copyright under the said Act.
IS : 432 ( Part II ) - 1982
Members
SHRI M. P. JASUJA
SARI A. JAYAQOPAL
Rapscnling
Research & Development Centre for Iron & Steel
( Steel Authority of India Ltd ), Ranchi
Engineer-in-Chief’s Branch, Army Headquarters
( Ministry of Defence )
MA J R. CHANDRASEXEARAN ( Alternate )
Smu S. Y. KEAN
SHRI P. S. VENEAT ( Alternate)
Killick Nixon Ltd, Bombay
SHRI K. K. KHANNA National Buildings Organization, New Delhi
SHRI K. S. SRIN~VA~AN( Alternate )
SHRI M. N. KHANNA Bhilai Steel Plant, Bhilai
SHRI C. DASQTJPTA( Altcrnate )
SHRI S. N. MANOAAX Tata Consulting Engineers, Bombay
SHRI N. NAQARAJ ( Alternate )
SERI R. K. MATHUR Public Works Department, Government of Uttar
SHRI Y. K. MEHTA
Pradesh, Lucknow
The Concrete Association of India. Bombay
SHRI E. T. ANTIA ( Altcrnutr )
Da P. K. MOHANTY Tor Steel Research Foundation in India, Calcutta
DR 1x13. P. K. BANERJEE(Alternate)
SHRI A. D. NARAIN
DR V. P. NARAYANASWAMY
Roads Wing, Ministry of Shipping and Transport
Stru;~ct;~e~eermg Research Centre (CSIR),
SHRI Z. GEORQE ( Alternate)
SHRI S. N. PAL M. N. Dastur & Co (P’, Ltd. Calcutta., ~
SHRI SALIL ROY I Alternate 1
SARI 6. K. PANTHA;; -- ’
SHRI P. V. NAXK ( Alternate )
Hinduntan Construction Co Ltd, Bombay
Dn G. P. SARA Gammon India Ltd, Bombay
SRR~ A. C. ROY ( Alternate)
SRRI T. SEN IRC Steels Ltd. Calcutta
SERI SH~ISR H. SHAH Tensile Steel Ltd. Bombav
SHRI M. S. PATEAK (Alternate)
SHR~C. N. SRINIVASAN C. R. Narayana Rao, Madras
SHRI C. N. RAQEAVENDEAN ( Alternate )
SHRI S. SUBRAMANIAN Cement Research Institute of India, New Delhi
SRBI ANIL KUMAR ( Alternate )
SARI G. RAMAN, Director General, ISI (Ex-oficio Member)
Director ( Civ Engg )
Secretary
SRRI M. N. NZELAKANDHAN
Assistant Director ( Civ Engg ), IS1
2
IS : 432 ( Part 11) - 1982
Indian Standard
SPECIFICATION FOR
MILD STEEL AND MEDIUM TENSILE STEEL
BARS AND HARD-DRAWN STEEL WIRE FOR
CONCRETE REINFORCEMENT
PART II HARD-DRAW&d STEEL WIRE
( TlCrd Revisiotz )
0. FOREWORD
0.1 This Indian Standard ( Part II ) ( Third Revision ) was adopted by the
Indian Standards Institution on 14 May 1582, after the draft finalized by
the Joint Sectional Committee for Concrete Reinforcement had been
approved by the Civil Engineering Division Council and the Structural
and Metals Division Council.
0.2 This standard was first published in 1953 subsequently revised in
1960 and 1966. The present revision has been taken up with a view to
modifying the earlier provisions in light of experience gained in working
to this standard by both manufacturers and users.
0.3 Apart from incorporating an amendment issued to this standard, this
standard adopts SI units in specifying the various physical requirements.
Further, certain provisions of the standard have been revised based on the
latest Indian Standards on physical and chemical tests for steel.
0.4 In the formulation of this standard, due weightage has been given to
international co-ordination among the standards and practices prevailing
in different countries in addition to relating it to the practices in the field
in this country.
0.5 For the purpose of deciding whether a particular requirement of this
standard is complied with, the final value, observed or calculated,
expressing the result of a test or analysis, shall be rounded off in
accordance with IS : 2-1960’. The number of significant places retained
in the rounded off value should be the same as that of the specified value
in this standard.
*Rules for rounding off numerical values ( mid).
IS : 432 ( Part II ) - 1982
1. SCOPE
1.1 This standard ( Part II ) covers the requirements of hard-drawn steel
wire of medium strength for use as reinforcement in concrete.
2. TERMINOLOGY
2.0 For the purpose of this standard, the following definitions shall apply.
2.1 Bundle- Two or more ‘ coils ’ or a number of lengths properly
bound together.
2.2 Coil - One continuous piece of wire as drawn in the form of a coil.
2.3 Elongation - The increase in length of a tensile test piece under
stress. The elongation at fracture is conventionally expressed as a
percentage of the original gauge length of a standard test piece.
2.4 Parcel -Any quantity of finished ‘ wire ’ whether in ‘ coils ’ or
‘ bundles ’ presented for examination and test at any one time.
2.5 Proof Stress -The stress which is just sufficient to produce, under
load, a non-proportional elongation equal to a specified percentage of the
original gauge length.
2.6 Ultimate Tensile Stress - The maximum load reached in a tensile
test divided by the original cross-sectional area of the gauge length portion
of the test piece.
2.7 Wire -. Cold-drawn steel wire of circular cross section.
3. MANUFACTURE AND CHEMICAL COMPOSITION
3.1 The wire shall be cold-drawn from mild steel made by the open
hearth, electric duplex, acid bessemer, basic oxygen, or a combination of
these processes. In case any other process is employed in the manufacture
of steel, prior approval of the purchaser should be obtained. In case basic
oxygen process is employed for manufacture, the nitrogen content of the
steel shall not exceed 0.008 percent.
3.1.1 The ladle analysis when made in accordance with relevant parts
of IS : 228* shall show that the steel contains not more than O-050 percent
of sulphur and not more than 0,050 percent of phosphorus.
*Methods for chemical analysis of steels (sucmdreuisi~n) ( being issued in parts ).
4
IS : 432 ( Part II) - 1982
4. FREEDOM FROM DEFECTS
4.1 All finished wire, subject to the provisions of 7 shall be cleanly drawn
to the specified size and shall be sound, free from splits, surface flaws
and other defects likely to impair its use for concrete reinforcement, and
finished in a workmanlike manner.
5. NOMINAL SIZES
5.1 Hard-drawn wire shall be supplied in the following nominal sizes:
Diameters of hard-drawn wire 2.65, 3.0, 3.15, 3.55, 4.0, 4.5,
4.75, 5.0, 5.3, 5.6, 6.0 6.3, 7.1,
7.5, 8.0, 9.0, 9.5 and 10 mm
NOTE- It is proposed to rationalize the diameters of hard-drawn wire and
include only 3,4, 5,6. 8 and 10 mm in the next revision of the standard. Sizes other
than these are now included to facilitate manufacturers and users to chance over to
the rarionalized sizes in this period.
6. TOLERANCES
6.1 The tolerance on the nominal diameter shall be + : percent.
6.1.1 For purposes of determining whether the actual diameter of the
wire is within the specified tolerances, the diameter shall be determined
with a micrometer by taking two measurements at right angles to each
other at three places along a length of not less than 250 mm and the
average of these six measurements shall be taken as the diameter of the
wire.
6.2 Cutting Tolerances on Length - Cutting tolerance for wire shall
be as follows:
Over 3 m f13mm
Less than 3 m f 6mm
7. PHYSICAL REQUIREMENTS
7.1 The ultimate tensile stress, proof stress and elongation of the wire
when tested in accordance with 8.2 shall not be less than the following
values:
a) Ultimate tensile stress, N/mm? 570
b) Proof stress (0.2 percent ), N/mm4 480
c) Elongation over a gauge length of 73
8 D, where D is the dia of wire,
percent
5
IS : 432 ( Part II) - 1982
7.2 The wire shall withstand the reverse bend test specified in 8.3.
8. TESTS
8.1 All test pieces of wire shall be selected by the purchaser or his
authorized representative, either
a) from the cuttings of lengths of wires or ends of coils of wires, or
b) if he so desires, from the coil or length of wire, after it has
been cut to the required or specified length and the test piece
taken from any part of it.
8.1.1 In neither case, the test piece shall be detached from the coil or
length of wire, except in the presence of the purchaser or his authorised
representative.
8.1.2 Before test pieces are selected, the manufacturer or supplier shall
furnish the purchaser or his authorized representative with copies of the
mill records giving the number of coils or bundles in each cast with sizes
as well as the identification marks, whereby each coil or bundle of wire
can be identified.
8.2 Tensile Test - The ultimate tensile stress, proof stress and elongation
of wire shall be determined in accordance with IS : 1521-1972*. The test
pieces shall be cut from the finished material and straightened, where
necessary. The test pieces shall not be annealed or otherwise subjected to
heat treatment. Any slight straightening which may be required shall be
done cold.
8.3 Reverse Bend Test -Reverse bend test shall be made on a test
piece cut from the finished product. The test piece shall not be annealed
or subjected to any heat treatment before testing. The test piece shall
withstand one complete cycle of reverse bend around a pin of size
indicated below, without showing any sign of fracture when reverse bend
test is carried out in accordance with the reqrlirements of IS : 1716-1971t:
Dia of Specittm It’ire
7.5 mm and under
Over 7.5 mm
Dio of Pin
Equal to diameter
of specimen
Twice the diameter
of specimen
-.
*Method for tensile testing of steel wire (fir,~!rcoision).
thl@thod for revers.e bend testing of steel wire I first rmision ).
6
IS : 432 ( Part II ) - 1982
8.4 Re-tests - Should any one of the test pieces first selected fail to pass
any of the tests specified in this standard, two further samples shall be
selected for testing in respect of each failure. Should the test pieces from
both these additional samples pass, the material represented by the test
samples shall be deemed to comply with the requirements of that parti-
cular test. Should the test piece from either of these additional samples
fail, the material represented by the test sample shall be considered as
not having complied with this standard.
8.5 Sampling - One tensile test and one bend test each shall be made
for every 5 tonnes or less in any parcel of wire.
9. DELIVERY, INSPECTION AND TESTING FACILITIES
9.1 Unless otherwise specified, general requirements relating to the supply
of material, inspection and testin, 17shal! conform to IS : 1387-1967*.
9.2 No material shall be despstched from the manufacturer’s or supplier’s
premises prior to its being certified by the purchaser or his authorized
representative as h;>ving fulfilled the tests and requirements laid down in
this standard except where the bundle or coil containing the wire is
marked with the IS1 Certification Mark.
9.3 The purchaser or his authorized representative shall be at liberty to
inspect and verify the steel maker’s certificate of cast analysis at the
premises of the manufacturer or the supplier; when the purchaser requires
an actual analysis of finished material, this shall be made at a place
agreed to between the purchaser and the manufacturer or supplier.
9.4 Manufacturer’s Certificate - In the case of wires which have not
been inspected at the manufacturer’s works, the manufacturer or supplier,
as the case may be, shall supply the purchaser or his authorized represen-
tatives with the certificate stating the process of manufacture and also the
test sheet signed by the manufacturer givin, mthe result of each mechanical
test and the chemical composition, if required. Each test sheet shall
indicate the number or identification mark of the cast to which it applies,
corresponding to the number or identification mark to be found on the
material.
10. IDENTD?ICATION AND MARKING
10.1 The manufacturer or supplier shall have ingots, billets and wires, or
bundles of wires marked in such a way that all finished wires can be
*Specification for general requirements for the supply of metallurgical materials
(first rrzirion) .
7
IS : 432 ( Part II ) - 1982
traced to the cast from which they were made. Every facility shall be
given to the purchaser or his authorized representative for tracing the
wires to the cast from which they were made.
10.2 BIS Certification Marking
The product may alsb be markedwith Standard Mark.
10.2.1 The use of the Standard Mark is governed by the provisions of
Bureau of Indian Standards Act, 1986 and the Rules and Regulations made
thereunder. The details of conditions under which the liceuce for the use of
Standard Mark may be granted to manufacturers or producers may be obtained
from the Bureau of Indian Standards.
BUREAU OF INDIAN STANDARDS
Headquarters:
hljanak Bhavan, 9 Bahadur Shah Zafar Marg, NEW DELHI 110002
Telephones: 323 0131, 323 3375, 323 9402
Fax :91113234062, 91113239399, 91113239382
Telegrams : Manaksanstha
(Common to all Offices)
Central Laboratory: Telephone
Plot No. 2019, Site IV, Sahibabad Industrial Area, SAHIBABAD 201010 8-77 00 32
Regional Offices:
Central : Manak Bhavan, 9 Bahadur Shah Zafar Marg, NEW DELHI 110602 323 76 17
‘Eastern : l/14 CIT Scheme VII M, V.I.P. Road, Maniktola, CALCUTTA700054 337 86 62
Northern : SC0 335336, Sector 34-A, CHANDIGARH 160022 60 38 43
Southern : C.I.T. Campus, IV Cross Road, CHENNAI 600113 235 23 15
tWestern : Manakalaya, E9 Behind Marol Telephone Exchange, Andheri (East), 832 92 95
MUMBAI 400093
Branch Offices:
‘Pushpak’, Nurmohamed Shaikh Marg, Khanpur, AHMEDABAD 380001 550 13 48
*Peenya Industrial Area, 1st Stage, Bangalore-Tumkur Road, 839 49 55
BANGALORE 560058
Gangotri Complex, 5th Floor, Bhadbhada Road, T. T Nagar, BHOPAL 462003 55 40 21
Plot No. 62-63, Unit VI, Ganga Nagar, BHUBANESHWAR 751001 40 36 27
Kalaikathir Buildings, 670 Avinashi Road, COIMBATORE 641037 21 01 41
Plot No. 43, Sector 16 A, Mathura Road, FARIDABAD 121001 8-28 88 01
Savitri Complex, 116 G. T Road, GHAZIABAD 201001 8-71 19 96
5315 Ward No. 29, R. G. Barua Road, 5th By-lane, GUWAHATI 781003 54 11 37
5-8-58C, L. N. Gupta Marg, Nampally Station Road, HYDERABAD 50OOOr 20 10 83
E-52, Chitaranjan Marg. C-Scheme, JAIPUR 302001 37 29 25
1171418 B, Sarvodaya Nagar, KANPUR 208005 21 68 76
Seth Bhawan, 2nd Floor, Behind Leela Cinema, Naval Kishore Road, 23 89 23
LUCKNOW 226001
Patliputra Industrial Estate, PATNA 800013
T. C. No. 14/1421, University P. 0. Palayam,
THIRUVANANTHAPURAM 695034
NIT Building, Second Floor, Gokulpat Market, NAGPUR 440010
Institution of Engineers ( India ) Building, 1332 Shivaji Nagar, PUNE 411005
26 23 05
621 17
52 51 71
32 36 35
‘Sales Office is at 5 Chowringhee Approach, P. 0. Princep Street,
CALCUTTA 700072
TSales Office is at Novelty Chambers, Grant Road, MUMBAI 400007
*Sales Office is at ‘F’ Block, Unity Building, Narashimaraja Square,
BANGALORE 560002
27 IQ 85
309 65 28
222 39 71
Printed at New India Printing Press, Khurja, India

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432 2

  • 1. IS 8432 ( Part II) - 1982 IndiarlStandard SPECIFICATION FOR MILD STEEL AND MEDIUM TENSILE STEEL BARS AND WARD-DRAWN STEEL WLRE FOR CONCRETE REINFORCEMENT PART II HARD-DRAWN STEEL WIRE ( Third Revision ) Sixth Reprint AUGUST 1998 UDC 669.14-426.124.3:666.982.24 @ Copyright 1982 BUREAU OF INDIAN STANDARDS MANAK BHAVAN. 9 BAHADUR SHAH ZAFAR MARG NEWDELHI 11OOUZ Gr 2 September 1982 --. ( Reaffirmed 1995 )
  • 2. IS I 432 ( Part II) - 1982 Indian Standard SPECIFICATION FOR MILD STEEL AND MEDIUM TENSILE STEEL BARS AND HARD-DRAWN ST,EELWIRE FOR CONCRETE REINFORCEMENT PART II HARD-DRAWN STEEL WIRE ( Third Revision ) Joint Sectional Committee for Concrete Reinforcement, BSMDC 8 Chairman Representing SHRI G. S. RAO Central Public Works Department, New Delhi Members SUPERINTENDINOENBINEER(CDO) (Alternate to Shri G. S. Rao) DR J. L. AJMANI The Tata Iron & Steel Co Ltd, Jamshedpur SH~I A. N. MITRA ( Alternate) SERI S. BANERJEE Steel Re-rolling Mills Association of India, Calcutta SHEI S. N. CHANDA Metallurgical and Engineering Consultants (India) Ltd, Ranchi SHBI R. D. CHOUDHARY ( Alternate) Carmt E~QINEEB (D&R) Irrigation Department, Government of Punjab, Chandigarh DI~~OTOR (CD) (Alternate ) DEPUTY DIRECTOR, STANDARDS Research, Designs & Standards Organization, (B&S)-1 Lucknow ASSISTANT DIBECTOR, STANDARDS (B&S)-11 ( Alternafe ) SRRI M. R. DOCTOR Special Steels Ltd, Bombay SHRI S. G. JOSHI (Alternate ) SHRI V. GULATI Heatly & Gresham (India) Ltd, New Delhi SHRI P. K. GUPTE National Metallurgical Laboratory (CSIR), Jamshedpur SRRI N. C. JAIN Stup Consultants Ltd, Bombay SHRI M. C. TANDON ( Alternate ) ( Continued on page 2 ) 0 Csbyright 1982 BUREAU 01: INDIAN STANDARDS This publication is protected under the In&n apyright Act ( XIV of 1957) and reproduction in whole or in part by any means except with written permission of the publisher shall be deemed to be an infringement of copyright under the said Act.
  • 3. IS : 432 ( Part II ) - 1982 Members SHRI M. P. JASUJA SARI A. JAYAQOPAL Rapscnling Research & Development Centre for Iron & Steel ( Steel Authority of India Ltd ), Ranchi Engineer-in-Chief’s Branch, Army Headquarters ( Ministry of Defence ) MA J R. CHANDRASEXEARAN ( Alternate ) Smu S. Y. KEAN SHRI P. S. VENEAT ( Alternate) Killick Nixon Ltd, Bombay SHRI K. K. KHANNA National Buildings Organization, New Delhi SHRI K. S. SRIN~VA~AN( Alternate ) SHRI M. N. KHANNA Bhilai Steel Plant, Bhilai SHRI C. DASQTJPTA( Altcrnate ) SHRI S. N. MANOAAX Tata Consulting Engineers, Bombay SHRI N. NAQARAJ ( Alternate ) SERI R. K. MATHUR Public Works Department, Government of Uttar SHRI Y. K. MEHTA Pradesh, Lucknow The Concrete Association of India. Bombay SHRI E. T. ANTIA ( Altcrnutr ) Da P. K. MOHANTY Tor Steel Research Foundation in India, Calcutta DR 1x13. P. K. BANERJEE(Alternate) SHRI A. D. NARAIN DR V. P. NARAYANASWAMY Roads Wing, Ministry of Shipping and Transport Stru;~ct;~e~eermg Research Centre (CSIR), SHRI Z. GEORQE ( Alternate) SHRI S. N. PAL M. N. Dastur & Co (P’, Ltd. Calcutta., ~ SHRI SALIL ROY I Alternate 1 SARI 6. K. PANTHA;; -- ’ SHRI P. V. NAXK ( Alternate ) Hinduntan Construction Co Ltd, Bombay Dn G. P. SARA Gammon India Ltd, Bombay SRR~ A. C. ROY ( Alternate) SRRI T. SEN IRC Steels Ltd. Calcutta SERI SH~ISR H. SHAH Tensile Steel Ltd. Bombav SHRI M. S. PATEAK (Alternate) SHR~C. N. SRINIVASAN C. R. Narayana Rao, Madras SHRI C. N. RAQEAVENDEAN ( Alternate ) SHRI S. SUBRAMANIAN Cement Research Institute of India, New Delhi SRBI ANIL KUMAR ( Alternate ) SARI G. RAMAN, Director General, ISI (Ex-oficio Member) Director ( Civ Engg ) Secretary SRRI M. N. NZELAKANDHAN Assistant Director ( Civ Engg ), IS1 2
  • 4. IS : 432 ( Part 11) - 1982 Indian Standard SPECIFICATION FOR MILD STEEL AND MEDIUM TENSILE STEEL BARS AND HARD-DRAWN STEEL WIRE FOR CONCRETE REINFORCEMENT PART II HARD-DRAW&d STEEL WIRE ( TlCrd Revisiotz ) 0. FOREWORD 0.1 This Indian Standard ( Part II ) ( Third Revision ) was adopted by the Indian Standards Institution on 14 May 1582, after the draft finalized by the Joint Sectional Committee for Concrete Reinforcement had been approved by the Civil Engineering Division Council and the Structural and Metals Division Council. 0.2 This standard was first published in 1953 subsequently revised in 1960 and 1966. The present revision has been taken up with a view to modifying the earlier provisions in light of experience gained in working to this standard by both manufacturers and users. 0.3 Apart from incorporating an amendment issued to this standard, this standard adopts SI units in specifying the various physical requirements. Further, certain provisions of the standard have been revised based on the latest Indian Standards on physical and chemical tests for steel. 0.4 In the formulation of this standard, due weightage has been given to international co-ordination among the standards and practices prevailing in different countries in addition to relating it to the practices in the field in this country. 0.5 For the purpose of deciding whether a particular requirement of this standard is complied with, the final value, observed or calculated, expressing the result of a test or analysis, shall be rounded off in accordance with IS : 2-1960’. The number of significant places retained in the rounded off value should be the same as that of the specified value in this standard. *Rules for rounding off numerical values ( mid).
  • 5. IS : 432 ( Part II ) - 1982 1. SCOPE 1.1 This standard ( Part II ) covers the requirements of hard-drawn steel wire of medium strength for use as reinforcement in concrete. 2. TERMINOLOGY 2.0 For the purpose of this standard, the following definitions shall apply. 2.1 Bundle- Two or more ‘ coils ’ or a number of lengths properly bound together. 2.2 Coil - One continuous piece of wire as drawn in the form of a coil. 2.3 Elongation - The increase in length of a tensile test piece under stress. The elongation at fracture is conventionally expressed as a percentage of the original gauge length of a standard test piece. 2.4 Parcel -Any quantity of finished ‘ wire ’ whether in ‘ coils ’ or ‘ bundles ’ presented for examination and test at any one time. 2.5 Proof Stress -The stress which is just sufficient to produce, under load, a non-proportional elongation equal to a specified percentage of the original gauge length. 2.6 Ultimate Tensile Stress - The maximum load reached in a tensile test divided by the original cross-sectional area of the gauge length portion of the test piece. 2.7 Wire -. Cold-drawn steel wire of circular cross section. 3. MANUFACTURE AND CHEMICAL COMPOSITION 3.1 The wire shall be cold-drawn from mild steel made by the open hearth, electric duplex, acid bessemer, basic oxygen, or a combination of these processes. In case any other process is employed in the manufacture of steel, prior approval of the purchaser should be obtained. In case basic oxygen process is employed for manufacture, the nitrogen content of the steel shall not exceed 0.008 percent. 3.1.1 The ladle analysis when made in accordance with relevant parts of IS : 228* shall show that the steel contains not more than O-050 percent of sulphur and not more than 0,050 percent of phosphorus. *Methods for chemical analysis of steels (sucmdreuisi~n) ( being issued in parts ). 4
  • 6. IS : 432 ( Part II) - 1982 4. FREEDOM FROM DEFECTS 4.1 All finished wire, subject to the provisions of 7 shall be cleanly drawn to the specified size and shall be sound, free from splits, surface flaws and other defects likely to impair its use for concrete reinforcement, and finished in a workmanlike manner. 5. NOMINAL SIZES 5.1 Hard-drawn wire shall be supplied in the following nominal sizes: Diameters of hard-drawn wire 2.65, 3.0, 3.15, 3.55, 4.0, 4.5, 4.75, 5.0, 5.3, 5.6, 6.0 6.3, 7.1, 7.5, 8.0, 9.0, 9.5 and 10 mm NOTE- It is proposed to rationalize the diameters of hard-drawn wire and include only 3,4, 5,6. 8 and 10 mm in the next revision of the standard. Sizes other than these are now included to facilitate manufacturers and users to chance over to the rarionalized sizes in this period. 6. TOLERANCES 6.1 The tolerance on the nominal diameter shall be + : percent. 6.1.1 For purposes of determining whether the actual diameter of the wire is within the specified tolerances, the diameter shall be determined with a micrometer by taking two measurements at right angles to each other at three places along a length of not less than 250 mm and the average of these six measurements shall be taken as the diameter of the wire. 6.2 Cutting Tolerances on Length - Cutting tolerance for wire shall be as follows: Over 3 m f13mm Less than 3 m f 6mm 7. PHYSICAL REQUIREMENTS 7.1 The ultimate tensile stress, proof stress and elongation of the wire when tested in accordance with 8.2 shall not be less than the following values: a) Ultimate tensile stress, N/mm? 570 b) Proof stress (0.2 percent ), N/mm4 480 c) Elongation over a gauge length of 73 8 D, where D is the dia of wire, percent 5
  • 7. IS : 432 ( Part II) - 1982 7.2 The wire shall withstand the reverse bend test specified in 8.3. 8. TESTS 8.1 All test pieces of wire shall be selected by the purchaser or his authorized representative, either a) from the cuttings of lengths of wires or ends of coils of wires, or b) if he so desires, from the coil or length of wire, after it has been cut to the required or specified length and the test piece taken from any part of it. 8.1.1 In neither case, the test piece shall be detached from the coil or length of wire, except in the presence of the purchaser or his authorised representative. 8.1.2 Before test pieces are selected, the manufacturer or supplier shall furnish the purchaser or his authorized representative with copies of the mill records giving the number of coils or bundles in each cast with sizes as well as the identification marks, whereby each coil or bundle of wire can be identified. 8.2 Tensile Test - The ultimate tensile stress, proof stress and elongation of wire shall be determined in accordance with IS : 1521-1972*. The test pieces shall be cut from the finished material and straightened, where necessary. The test pieces shall not be annealed or otherwise subjected to heat treatment. Any slight straightening which may be required shall be done cold. 8.3 Reverse Bend Test -Reverse bend test shall be made on a test piece cut from the finished product. The test piece shall not be annealed or subjected to any heat treatment before testing. The test piece shall withstand one complete cycle of reverse bend around a pin of size indicated below, without showing any sign of fracture when reverse bend test is carried out in accordance with the reqrlirements of IS : 1716-1971t: Dia of Specittm It’ire 7.5 mm and under Over 7.5 mm Dio of Pin Equal to diameter of specimen Twice the diameter of specimen -. *Method for tensile testing of steel wire (fir,~!rcoision). thl@thod for revers.e bend testing of steel wire I first rmision ). 6
  • 8. IS : 432 ( Part II ) - 1982 8.4 Re-tests - Should any one of the test pieces first selected fail to pass any of the tests specified in this standard, two further samples shall be selected for testing in respect of each failure. Should the test pieces from both these additional samples pass, the material represented by the test samples shall be deemed to comply with the requirements of that parti- cular test. Should the test piece from either of these additional samples fail, the material represented by the test sample shall be considered as not having complied with this standard. 8.5 Sampling - One tensile test and one bend test each shall be made for every 5 tonnes or less in any parcel of wire. 9. DELIVERY, INSPECTION AND TESTING FACILITIES 9.1 Unless otherwise specified, general requirements relating to the supply of material, inspection and testin, 17shal! conform to IS : 1387-1967*. 9.2 No material shall be despstched from the manufacturer’s or supplier’s premises prior to its being certified by the purchaser or his authorized representative as h;>ving fulfilled the tests and requirements laid down in this standard except where the bundle or coil containing the wire is marked with the IS1 Certification Mark. 9.3 The purchaser or his authorized representative shall be at liberty to inspect and verify the steel maker’s certificate of cast analysis at the premises of the manufacturer or the supplier; when the purchaser requires an actual analysis of finished material, this shall be made at a place agreed to between the purchaser and the manufacturer or supplier. 9.4 Manufacturer’s Certificate - In the case of wires which have not been inspected at the manufacturer’s works, the manufacturer or supplier, as the case may be, shall supply the purchaser or his authorized represen- tatives with the certificate stating the process of manufacture and also the test sheet signed by the manufacturer givin, mthe result of each mechanical test and the chemical composition, if required. Each test sheet shall indicate the number or identification mark of the cast to which it applies, corresponding to the number or identification mark to be found on the material. 10. IDENTD?ICATION AND MARKING 10.1 The manufacturer or supplier shall have ingots, billets and wires, or bundles of wires marked in such a way that all finished wires can be *Specification for general requirements for the supply of metallurgical materials (first rrzirion) . 7
  • 9. IS : 432 ( Part II ) - 1982 traced to the cast from which they were made. Every facility shall be given to the purchaser or his authorized representative for tracing the wires to the cast from which they were made. 10.2 BIS Certification Marking The product may alsb be markedwith Standard Mark. 10.2.1 The use of the Standard Mark is governed by the provisions of Bureau of Indian Standards Act, 1986 and the Rules and Regulations made thereunder. The details of conditions under which the liceuce for the use of Standard Mark may be granted to manufacturers or producers may be obtained from the Bureau of Indian Standards.
  • 10. BUREAU OF INDIAN STANDARDS Headquarters: hljanak Bhavan, 9 Bahadur Shah Zafar Marg, NEW DELHI 110002 Telephones: 323 0131, 323 3375, 323 9402 Fax :91113234062, 91113239399, 91113239382 Telegrams : Manaksanstha (Common to all Offices) Central Laboratory: Telephone Plot No. 2019, Site IV, Sahibabad Industrial Area, SAHIBABAD 201010 8-77 00 32 Regional Offices: Central : Manak Bhavan, 9 Bahadur Shah Zafar Marg, NEW DELHI 110602 323 76 17 ‘Eastern : l/14 CIT Scheme VII M, V.I.P. Road, Maniktola, CALCUTTA700054 337 86 62 Northern : SC0 335336, Sector 34-A, CHANDIGARH 160022 60 38 43 Southern : C.I.T. Campus, IV Cross Road, CHENNAI 600113 235 23 15 tWestern : Manakalaya, E9 Behind Marol Telephone Exchange, Andheri (East), 832 92 95 MUMBAI 400093 Branch Offices: ‘Pushpak’, Nurmohamed Shaikh Marg, Khanpur, AHMEDABAD 380001 550 13 48 *Peenya Industrial Area, 1st Stage, Bangalore-Tumkur Road, 839 49 55 BANGALORE 560058 Gangotri Complex, 5th Floor, Bhadbhada Road, T. T Nagar, BHOPAL 462003 55 40 21 Plot No. 62-63, Unit VI, Ganga Nagar, BHUBANESHWAR 751001 40 36 27 Kalaikathir Buildings, 670 Avinashi Road, COIMBATORE 641037 21 01 41 Plot No. 43, Sector 16 A, Mathura Road, FARIDABAD 121001 8-28 88 01 Savitri Complex, 116 G. T Road, GHAZIABAD 201001 8-71 19 96 5315 Ward No. 29, R. G. Barua Road, 5th By-lane, GUWAHATI 781003 54 11 37 5-8-58C, L. N. Gupta Marg, Nampally Station Road, HYDERABAD 50OOOr 20 10 83 E-52, Chitaranjan Marg. C-Scheme, JAIPUR 302001 37 29 25 1171418 B, Sarvodaya Nagar, KANPUR 208005 21 68 76 Seth Bhawan, 2nd Floor, Behind Leela Cinema, Naval Kishore Road, 23 89 23 LUCKNOW 226001 Patliputra Industrial Estate, PATNA 800013 T. C. No. 14/1421, University P. 0. Palayam, THIRUVANANTHAPURAM 695034 NIT Building, Second Floor, Gokulpat Market, NAGPUR 440010 Institution of Engineers ( India ) Building, 1332 Shivaji Nagar, PUNE 411005 26 23 05 621 17 52 51 71 32 36 35 ‘Sales Office is at 5 Chowringhee Approach, P. 0. Princep Street, CALCUTTA 700072 TSales Office is at Novelty Chambers, Grant Road, MUMBAI 400007 *Sales Office is at ‘F’ Block, Unity Building, Narashimaraja Square, BANGALORE 560002 27 IQ 85 309 65 28 222 39 71 Printed at New India Printing Press, Khurja, India