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Enel's CCS Project
Current Status Overview




Stefano Malloggi

Roma, 18 ottobre 2011
Uso:   Aziendale




ZEPT Post-combustion capture and storage demo project




        Project goal


  To retrofit one 660 MWe

coal fired unit of Porto Tolle
                                 Porto Tolle
  power station with CO2            P2
                                         Porto Tolle
  capture equipment and

  start CO2 underground

storage by the end of 2015                                     P1




                                                   2
Uso:   Aziendale


P.To Tolle demo project
Main features of the demo plant




                              • Flue gas flow rate: 810.000 Nm3/h

                              • Capacity: 1 Mt of CO2 per year (250
                                MWe equivalent)

                              • Capture technology: post combustion
                                ammine based
          Porto Tolle
     P2
                              • CO2 removal efficiency: 90%
          Porto Tolle

                              • Storage: deep saline aquifer off-shore
                                (about 100 km from the power plant)

                              • Plant in operation: by the end of 2015
                        P1




                                                    3
Uso:   Aziendale



            ZEPT Post-combustion capture and storage demo project


                                                          General planning                 (*)




               2006          2007           2008          2009          2010          2011          2012         2013            2014        2015


                        Capture process tests
Phase 1                                                           Technology follow-up
                             at lab scale


                         Design and construction of a               Operation of the capture pilot plant
Phase 2
                          10.000 Nm 3 /h pilot plant               and pilot tests on transport & injection


Phase 3                Geological studies for site selection               Geological storage site characterization and preparation



Phase 4                                                        Feasibility study, design and construction of a CCS demo plant




      (*)   time schedule subject to be modified in relation to P.to Tolle Power Station authorization procedure




                                                                                                                4
Uso:   Aziendale




    CCS – The main activities in progress



•
1   Feasibility study of P.to Tolle demo project

         •     Selection of the capture technology
         •     Development of the FEED(*) for transport pipeline and injection
               infrastructure
         •     Selection and assessment of the storage site
         •     Development of the financing plan

•
2   Sorbent characterization
        •     Pilot scale test of MEA sorbent




            (*) Front End Engineering Design



                                                                       5
Uso:   Aziendale


1    P.To Tolle demo project - Feasibility Analysis
      Selection of the capture technology                                                          Front End Engineering Design

              Power Unit   Capture   Compression and       Injection         Deep saline
                                                                                              - Process Flow Diagrams e Process &
                                                                                                Instrumentation Diagrams
                                        transport                            aquifer



                                                                                              - Mass & energy balance
                                     CO2 path                                                 - Detailed design of: main components and
                                       Cap rock –
                                                                                       1 km
                                                                                                key items, civil works, electric system
                                                                                                and automation
                                       impermeable layer               CO2




                                                                                              - Materials
                                                                                              - Plant general lay out and lay out of piping
                           Work flow                                                          - Quantities and weights
 Selection of the process and conceptual design
                                                                                              - Planning of engineering and mounting
  development
                                                                                              - Investment cost (construction
 Selection of the potential technology providers by                                            engineering, R&C
  international level survey                                                                    system, components, piping, civil
                                                                                                works, BOP, mounting, ecc) and O&M cost
 Definition of a scoring matrix and selection of the top 4 by                                  evaluation (chemicals, ee, water, spare
                                                                                                parts, ecc)
  a question&answer procedure

 Development of 4 FEED and
• selection of the BAT for capture and compression section
• Test of the sorbent used by the selected tecnology
  provider on the 10.000 Nm3/h pilot plant of Brindisi




                                                                                                             6
Uso:   Aziendale


 1     P.To Tolle demo project - Feasibility Analysis
       Selection and assessment of the storage site


Pre-screening completed. Selected a
reservoir with an estimated capacity of 200
Mt of CO2(*)                                                               Activity Flow chart



                                                                                  1. Data
                 Porto Tolle                                                    assessment
                 Power plant
                                                                               and base line


                                                           4. Appraisal well                     2. Geological
                                                           construction and                      site modeling
                                                             injection test                      and appraisal
                                                                                                  well design
                                                               (2013)



                                                                                  3. Risk
                                                                                 analysis

(*) able to storage the total CO2 mass rate of the power                                                          Activities in
station for 25 years                                                                                              progress




     The activities are carried out in collaboration with eni and italian/international
               scientific institutions (INGV, OGS, CESI, IFP, Schlumberger)
                                                                                       7
Uso:   Aziendale




    2   CO2 capture pilot plant
         Highlights

Activities                                            Main features

   Start up and commissioning July 2010

   Three experimental campaigns performed:

       baseline tests with MEA 20%wt

       parametric tests with MEA 30-40% wt

       reclaiming tests

       emission measures

   Numbers:

       2500 h of operation
                                                         Flue gas flow:                           10.000 Nm3/h
       5000 ton of CO2 captured                         Capture capacity:                        50-60 t CO2/day
                                                         Capture efficiency:                      85-95%
       More than 200 visitors in six months (after
                                                         Absorption temperature:                  45-50 ºC
        inauguration)
                                                         Desorption pressure:                     up to 2.5 barg
                                                         CO2 purity:                              >99%,vol
                                                         SO2 at capture section inlet:            < 20 mg/Nm3
                                                                                   8
                                                          particulate at capture section inlet:    < 0,25 mg/Nm3
Uso:   Aziendale


             2   Brindisi pilot plant - MEA test results



                                                                                          ~17%
                                                                                                         ~26%
                 MEA 20%       MEA 30%         MEA 40%




                                                         Gj/ton CO2
Gj/ton CO2




                                                                          MEA 20%     MEA 30%           MEA 40%
                                                                      Campaign      Gj/ton CO2             %
                                                                      MEA 20 %         4,1                      0

                      Solvent flow rate - mc                          MEA 30 %         3,4                - 17
                                                                      MEA 40 %        3,02                - 26




       MEA 40 % reduction over 25% compared to MEA 20 % and over 15% respect
             to MEA 30%
                                                                                      9
Uso:   Aziendale


                          2   Reduction of the energy impact
                              increasing the capture process performance


                         New technology development path

                                          Ammine based sorbents
                                          (now in Brindisi pilot and
                                          in PT demo in the future)                              • In the first phase the research activities
                         14
                                                                         LIQUID
                                                                                                   will be focused on the ammine based
                                                                         SORBENT                   sorbents (used in P.to Tolle application)
                         12
                                                                            Mid-Long term        • In the second phase the objective will
Loss of efficiency (%)




                         10                                             tecnologies (ex. solid     be to characterized and select 2nd
                                                                      sorbents, membrane, ion
                                                                         ic liquid, hydrates)      generation sorbents potentially suitable
                         8
                                                                                                   for improving the capture process
                         6    New sorbents (dual                                                   performances. The goal is to reduce the
                              phase, ammino-acid, new                                              energy impact of CCS on the generation
                              ammine mix, ammonia)
                         4                                                                         unit in the range 40%-50% (for
                                                                                                   commercial plant built after 2025)
                         2            Technologies Enel conseders of interest in the
                                      short-mid term period

                                      5             10           15            20

                                                         years




                         The different sorbents will be tested on the pilot plant of Brindisi since 2011 with
                          the aim of verifying the energy penalty (mid term objective: reduction of 40%)
                                                                                                                 10
Uso:   Aziendale




      Thank you
for your kind attention

                          11

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Enel's CCS Project Current Status Overview

  • 1. Enel's CCS Project Current Status Overview Stefano Malloggi Roma, 18 ottobre 2011
  • 2. Uso: Aziendale ZEPT Post-combustion capture and storage demo project Project goal To retrofit one 660 MWe coal fired unit of Porto Tolle Porto Tolle power station with CO2 P2 Porto Tolle capture equipment and start CO2 underground storage by the end of 2015 P1 2
  • 3. Uso: Aziendale P.To Tolle demo project Main features of the demo plant • Flue gas flow rate: 810.000 Nm3/h • Capacity: 1 Mt of CO2 per year (250 MWe equivalent) • Capture technology: post combustion ammine based Porto Tolle P2 • CO2 removal efficiency: 90% Porto Tolle • Storage: deep saline aquifer off-shore (about 100 km from the power plant) • Plant in operation: by the end of 2015 P1 3
  • 4. Uso: Aziendale ZEPT Post-combustion capture and storage demo project General planning (*) 2006 2007 2008 2009 2010 2011 2012 2013 2014 2015 Capture process tests Phase 1 Technology follow-up at lab scale Design and construction of a Operation of the capture pilot plant Phase 2 10.000 Nm 3 /h pilot plant and pilot tests on transport & injection Phase 3 Geological studies for site selection Geological storage site characterization and preparation Phase 4 Feasibility study, design and construction of a CCS demo plant (*) time schedule subject to be modified in relation to P.to Tolle Power Station authorization procedure 4
  • 5. Uso: Aziendale CCS – The main activities in progress • 1 Feasibility study of P.to Tolle demo project • Selection of the capture technology • Development of the FEED(*) for transport pipeline and injection infrastructure • Selection and assessment of the storage site • Development of the financing plan • 2 Sorbent characterization • Pilot scale test of MEA sorbent (*) Front End Engineering Design 5
  • 6. Uso: Aziendale 1 P.To Tolle demo project - Feasibility Analysis Selection of the capture technology Front End Engineering Design Power Unit Capture Compression and Injection Deep saline - Process Flow Diagrams e Process & Instrumentation Diagrams transport aquifer - Mass & energy balance CO2 path - Detailed design of: main components and Cap rock – 1 km key items, civil works, electric system and automation impermeable layer CO2 - Materials - Plant general lay out and lay out of piping Work flow - Quantities and weights  Selection of the process and conceptual design - Planning of engineering and mounting development - Investment cost (construction  Selection of the potential technology providers by engineering, R&C international level survey system, components, piping, civil works, BOP, mounting, ecc) and O&M cost  Definition of a scoring matrix and selection of the top 4 by evaluation (chemicals, ee, water, spare parts, ecc) a question&answer procedure  Development of 4 FEED and • selection of the BAT for capture and compression section • Test of the sorbent used by the selected tecnology provider on the 10.000 Nm3/h pilot plant of Brindisi 6
  • 7. Uso: Aziendale 1 P.To Tolle demo project - Feasibility Analysis Selection and assessment of the storage site Pre-screening completed. Selected a reservoir with an estimated capacity of 200 Mt of CO2(*) Activity Flow chart 1. Data Porto Tolle assessment Power plant and base line 4. Appraisal well 2. Geological construction and site modeling injection test and appraisal well design (2013) 3. Risk analysis (*) able to storage the total CO2 mass rate of the power Activities in station for 25 years progress The activities are carried out in collaboration with eni and italian/international scientific institutions (INGV, OGS, CESI, IFP, Schlumberger) 7
  • 8. Uso: Aziendale 2 CO2 capture pilot plant Highlights Activities Main features  Start up and commissioning July 2010  Three experimental campaigns performed:  baseline tests with MEA 20%wt  parametric tests with MEA 30-40% wt  reclaiming tests  emission measures  Numbers:  2500 h of operation  Flue gas flow: 10.000 Nm3/h  5000 ton of CO2 captured  Capture capacity: 50-60 t CO2/day  Capture efficiency: 85-95%  More than 200 visitors in six months (after  Absorption temperature: 45-50 ºC inauguration)  Desorption pressure: up to 2.5 barg  CO2 purity: >99%,vol  SO2 at capture section inlet: < 20 mg/Nm3  8 particulate at capture section inlet: < 0,25 mg/Nm3
  • 9. Uso: Aziendale 2 Brindisi pilot plant - MEA test results ~17% ~26% MEA 20% MEA 30% MEA 40% Gj/ton CO2 Gj/ton CO2 MEA 20% MEA 30% MEA 40% Campaign Gj/ton CO2 % MEA 20 % 4,1 0 Solvent flow rate - mc MEA 30 % 3,4 - 17 MEA 40 % 3,02 - 26  MEA 40 % reduction over 25% compared to MEA 20 % and over 15% respect to MEA 30% 9
  • 10. Uso: Aziendale 2 Reduction of the energy impact increasing the capture process performance New technology development path Ammine based sorbents (now in Brindisi pilot and in PT demo in the future) • In the first phase the research activities 14 LIQUID will be focused on the ammine based SORBENT sorbents (used in P.to Tolle application) 12 Mid-Long term • In the second phase the objective will Loss of efficiency (%) 10 tecnologies (ex. solid be to characterized and select 2nd sorbents, membrane, ion ic liquid, hydrates) generation sorbents potentially suitable 8 for improving the capture process 6 New sorbents (dual performances. The goal is to reduce the phase, ammino-acid, new energy impact of CCS on the generation ammine mix, ammonia) 4 unit in the range 40%-50% (for commercial plant built after 2025) 2 Technologies Enel conseders of interest in the short-mid term period 5 10 15 20 years The different sorbents will be tested on the pilot plant of Brindisi since 2011 with the aim of verifying the energy penalty (mid term objective: reduction of 40%) 10
  • 11. Uso: Aziendale Thank you for your kind attention 11