TERTIARY FILTER CONTROL SYSTEM _ PNEUMATIC OR ELECTRIC

1. INDUSTRIAL CONTROL SYSTEMS, INC.
PRESENTS

2. 100% Made in Green
America Technology
Exclusive License Agreement
to manufacture & sell Filter Magic
Throughout USA Inventor & Patent Holder
for Filter Magic
Municipal / Industrial Integrator
Instrumentation, Control Manufacturer
and SCADA Systems Pneumatic Vane Actuators
Established 1980 Established 1973

3. A Filter Magic solution can reduce the
cost of installation by as much as 60%
NEMA 4X SS NEMA 12 Steel
Dual Filter Console Dual Filter Console
NEMA 4X Polycarbonate
Filter Master & Single AS-I Panel

4. Filters 1 & 2 Filters 3 & 4
Plant SCADA System
Monitor Only Expandable
Ethernet Ethernet Ethernet
or by 2x to
Remote Control Infinity
120 VAC 120 VAC
AS-I Bus Network
Dual Filter
4-20 mA
Console
Level to
AS-I Bus Network Filters
3&4
Influent
Valve AS-I Bus Network AS-I Bus Network
AS-I Bus Network
• Actuator Sensor Interface
Drain
AS-I Bus Network • 2-Wire 16 AWG
Valve
Unshielded Cable
Single
Filter
• 24 VDC Power
Surface Wash AS-I Panels • AI, AO, DI, DO
LOH Flow AS-I Bus Network
Valve • Supplies power to 2-wire
4-20 mA Instrumentation and
Pneumatic Actuator
Solenoid Valves
Turbidity • Eliminates power in the
Effluent AS-I Bus Network Filter Pipe Gallery
Valve
Filter 1 to
Filter 2
AS-I Bus Network
• Dual Filter Console Backwash Filter-to-Waste
• Primary Flow Devices
• AS-I Bus Network Valve Valve • Filter Instrumentation
• Single or Dual AS-I Panels • Power & Communications
• Valves & Actuators • Interface to Plant SCADA

5. OIT - NEMA 4X
Enclosures:
NEMA 4X 316 Stainless Steel
NEMA 12 Filter Magic Blue
Dual, Tri, Quad, Pent & Hex
Filter Console Configurations
Options:
Hurricane Hatch
Sun Shield
Air Conditioning

6. NEMA 4X
15” Flat Panel Touch Screen
High Resolution 1024 x 768 Graphics
Ethernet Connectivity

7. • Manages two (2) Filters per OIT
• Local Automatic, Semi-Automatic & Manual Control
• Individual Filter Tuning Parameters
• Displays all Filter Status & Alarms
• Ethernet Communications between Filter Consoles and to Plant SCADA
• Remote Monitoring and Control from Plant SCADA (Optional)

9.  2 Wire 16 AWG Unshielded Cable  Redundant Loop Bus Network
 24 VDC Power & Communications  Simple, Robust, Fast & Reliable
 AI, AO, DI, DO  Very Low Cost
 300 Feet  Immune to Interference
 900 Feet with 120VAC Power Supply  IP67 Rating for Short-term Immersion
 62 Devices Maximum  Eliminates all power in the Filter Pipe Gallery
 Supplies power to 2-wire Instrumentation
and Pneumatic Actuator Solenoids
2-Wire 16 AWG Unshielded Cable 2-Wire 16 AWG Unshielded Cable
AS-I Bus Network
AS-I AS-I
AI AI
Card Card
Influent Air Backwash Drain Effluent Influent Air Backwash Drain Effluent
Scour Scour
Instrumentation Filter 1 Filter 2 Instrumentation
Flow, Level, LOH Flow, Level, LOH
and Turbidity and Turbidity
www.as-interface.net

10. AS-I Ethernet Network Controller, AS-I Actuator Switches located in
AI Card & Switch located in Filter AS-I Panel in Filter Pipe Gallery
Console
AS-I Pneumatic Valve
Automation located in Filter
Pipe Gallery

11. AS-I Switch
AS-I Pneumatic Actuator
Valve Control Terminal
(VCT)

12. • Power and Communications on a single Unshielded 2-Wire
16 AWG Cable!
• All of the equipment in the Filter Pipe Gallery including the
Pneumatic Actuators are powered by 24 Volts on the AS-I
Bus Network thereby eliminating all High Voltage in the
Gallery!
• The AS-I Bus Network Cable is rated Protection Class up to
IP67 for short-term immersion in water. While conduit is
normally used to house & protect the cable, it is not required!
• No Special Shielding or Layout Configuration is Required –
The AS-I Bus Network is completely immune to electrical
interference!
• Installation & Termination of the AS-I Bus Network is
possible by non-skilled staff

16. K-Tork Installation

17. www.ktork.com K-Tork Presentation

18. • LEVEL
– Endress-Hauser
– Siemens
• EFFLUENT FLOW
– Rosemont
– Foxboro
• LOSS OF HEAD
– Rosemount
– Foxboro
• TURBIDITY
– Hach

21. JK Kubala WTP – FM Retrofit for 20 Filters (8 in 2010)
Pierce-Burch WTP – FM Retrofit for 20 Filters

22. • Marshalls all Common Filter System Resources
– Air Scour or Surface Wash Control
– Back Wash Flow and Pump Control
– Located to minimize conduit & wire
• Prioritized Fully Automatic Backwash Queue
NEMA 4X Polycarbonate Panel – First In First Out (FIFO)
– Turbidity, LOH, Time
• Date, Time & Password Management
• Ethernet Connectivity

23. • Duplex Rotary Screw • Refrigerated TAH Air Dryer
Compressors – Smooth Tube Thermal Air Heat
– High Efficiency Exchanger
– More Air per Kilowatt – Minimum Pressure Drop
– Low Cost of Operation – Built-in Moisture Separator
– Quiet Operation • 80 Gallon Air Receiver – Automatic Condensate Drain
Tank • Coalescing KOR Air Filter
• Dual Control Panels
– ASME Rated – High Efficiency Oil Removal
– Programmable Demand
– Pressure Gauge
Manager • Air Control
– Maintenance Mode – Automatic Condensate Drain
– 125 to 160 PSIG
• Condensate Management – 34 to 248 CFM
– Air Pressure Regulator

24. Complete Installation Specification and Details

25. Complete Engineering Services
Complete Installation Specification and Details

27. • 2011
– Fort Meade WTP (25 MGD) – Laurel, MD
• Plant Upgrade – 6 Existing Filters Retrofitted with FM
– Fort Meade WWTP (25 MGD) – Laurel, MD
• Plant Upgrade – 6 Existing Filters Retrofitted with FM
– Harlingen WTP (20 MGD) – City of Harlingen, TX
• Plant Upgrade – 8 Existing Filters Retrofitted with FM
• Future
– Dixieland WTP (30 MGD) – City of Harlingen, TX
• Plant Upgrade – 8 Existing Filters Retrofitted with FM
– Cornish Creek WTP (35 MGD) – Newton County, GA
• Plant Expansion - 8 Existing Filters Retrofitted with FM, 5 New FM Filers & 5 Future FM
Filters
– Alexander Orr WTP (250 MGD) – Miami-Dade Water & Sewer Dept., Miami, FL
• Plant Upgrade – Pilot Project for 2 Existing Filters Retrofitted with FM, 22 Existing Filters &
12 New Filters under Design
– Preston WTP (250 MGD) – Miami-Dade Water & Sewer Dept., Miami, FL
• Plant Upgrade – Pilot Project for 2 Existing Filters Retrofitted with FM & 20 Existing Filters

28. • 2010
– Zapata WTP ( 8 MGD)– Zapata, TX
• New WTP with 4 FM Filters
– Cornish Creek WTP (25 MGD) – Newton County, GA
• Plant Expansion - 8 Existing Filters Retrofitted with FM, 5 New FM Filers & 5 Future FM Filters
– JF Kubala WTP (80 MGD) – City of Arlington, TX
• Plant Expansion – 12 Existing FM Filters & 8 New FM Filters
• 2001 - 2009
– Valparaiso WTP (30 MGD) – City of Valparaiso, IN
• Plant Expansion – 6 Existing Filters Retrofitted with FM & 4 New FM Filters
– San Marcus WTP (21 MGD) – Guadalupe-Blanco River Authority, San Marcus, TX
• Plant Expansion - 4 Existing Filters Retrofitted with FM & 4 New FM Filters
– Pierce-Burch WTP (80 MGD) – City of Arlington, TX
• Plant Upgrade – 20 Existing Filters Retrofitted with FM
– JF Kubala WTP – (50 MGD) City of Arlington, TX
• Plant Upgrade – 12 Existing Filters Retrofitted with FM
– Danville WTP (10 MGD) – City of Danville, AK
• Plant Expansion – 3 Existing Filters Retrofitted with FM & 1 New FM Filter
– Camden WTP (12 MGD) – City of Camden, AK
• New WTP with 6 FM Filters
– Laguna Madre WTP No.1 (10 MGD) – Laguna Madre Water District, Port Isabel, TX
• Plant Upgrade – 4 Existing Filters Retrofitted with FM
– Alice WTP (8 MGD) – City of Alice, TX
• Plant Upgrade – 4 Existing Filters Retrofitted with FM

29. Division 11 – Filter Control System:
– Complete Filter Control System Responsibility
– New or Retrofit Valves & Actuators
– New or Retrofit Filter Instrumentation
– Interface to Air Scour, Surface Wash & Backwash Systems
– Ethernet Interface to Plant SCADA
– Compressed Air System
– Complete Three (3) Year Warranty

30. A Filter Magic solution can reduce the
cost of installation by as much as 60%
• Filter Magic Dual Consoles save as much as $30,000 versus Traditional
Consoles
• Filter Magic Actuator Sensor Networks save as much as $10,000 per pair
of filters versus Traditional monitoring and control Electrical Systems
• Filter Magic Pneumatic Actuators save as much as $50,000 per pairs of
filters versus Traditional Electric Actuators
• Filter Magic Pneumatic Actuator Systems save as much as $10,000 per
pair of filters by replacing high voltage electrical power supply systems
with mechanical compressed air systems
• A Filter Magic Pneumatic Solution can save as much as
$100,000 per pair of filters or $50,000 per filter

31. A Filter Magic solution can reduce the
cost of installation by as much as 60%
• Filter Magic is perfect for retrofit solutions or new
construction
• Filter Magic provides short-term savings during construction and long-term savings
over the years due to its simplicity and ease of maintenance
• Filter Magic Solutions include a comprehensive three
(3) year warranty on the entire Filter Control System
including the valves, actuators and instrumentation
• Filter Magic Pneumatic Actuators are guaranteed for 2,000,000 to 3,000,000
actuations
• Filter Magic Pneumatic Actuator Solenoids include a ten (10) year warranty

32. A Filter Magic solution can reduce the
cost of installation by as much as 60%

33. Clean water,
it’s what we do….

34. It’s so easy, even a Caveman can do it!

35. INDUSTRIAL CONTROL SYSTEMS, INC.
PRESENTS