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Understanding the Mechanics of Diamond Tools
1. Understanding the Mechanics of Diamond Tools
Why choose diamonds for cutting and drilling?
For those not aware, diamond is the hardest substance known to the mankind. It is about
10 times harder than steel and 10 times more wear-resistance than tungsten carbide. Also,
it has 20 times higher compressive strength than of granite.
And thus, the sawing machine operators can utilize this unmatched hardness of this
material for a number of applications in construction, mining and many other industries.
In this post, you will understand the significant of diamond in concrete cutting and
drilling, and how the right choice of diamond can expend the lifespan of diamond
cutting tools by improving their performance.
How diamond blades work?
A typical diamond saw blade is made of a circular steel disk with segments holding a
diamond. The diamond and bond are custom-made by the manufacturer for the particular
cutting application. The diamonds contained by the segment perform cutting, same as the
sand paper cuts wood. The blade rotates in circular manner making diamonds to cut the
material sharply.
The core of diamond blades have slots or gullets, which help the blades to flex under the
cutting pressure, and let air or water cool off the blade and clearing away the swarf at the
same time.
If the diamond gets polished, the operator should either buy a new suitable blade or
change the operating conditions. Remember, all diamonds used in construction world are
not the same. The shape, size and other crystal properties of the diamond greatly vary the
ability of diamond blade to withstand impact load.
In addition, the ability of the diamond blades to withstand the temperature, which is
called Thermal Toughness Index (TTI) in the technical terminology, also varies
depending on the choice of diamond you make. The right selection of tool’s design,
diamond grade and concentration, and bond properties can help you ensure optimum
performance at the best price.
Why hire professionals?
Know the material to be cut - Knowing about concrete before you cut it can be of great
advantage. The factors such as the size of the aggregate, the depth of the cut, the type of
2. the sand, concrete is built from, and the type of the aggregate impact the selection of the
diamond blade. For example, cutting hard aggregate concrete needs more power. In
dearth of enough power, the operator needs to reduce the blade speed. And this is when
the expertise of the concrete diamond drilling and cutting professionals comes on the
scene. They choose the right diamond tool to optimise the performance.
On-site Performance – No matter how much information a layman collects about the
mechanics or the functioning of the diamond blades, once the blades are on the site it
totally depends on the diamond cutting professionals on how to perform the job in the
profitable manner. While operating a diamond blade, the professional keep eye on
various factors such as blade flanges, tension of the drive belts, blade shaft bearings,
water delivery system, alignment of the axie and wheel bearing, lost segment, cracks
development, overheating, uneven segment wear, undercutting, and required diamond
exposure. And it will ensure optimum performance in a safe and effective manner at all
the times.
Looking for diamond cutting London professionals? Remember, the correct application
of diamond blades contribute a cost-effective solution in the construction sector. So,
choose the right professionals for the job!