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Moderne Methoden der Multiskalensimulation: Das Liebesleben der Hummer im Lichte von Quantenmechanik und Kontinuumstheorie M. Friak,S. Nikolov, D. Ma, F. Roters, J. Neugebauer, D. Raabe Hier: Mechanik der Kristalle 19. Juni 2009, Kolloquium, TU Darmstadt
performance large products Motivation: Basics of crystal mechanics processes Understand macromechanics in terms of micromechanics Micromechanics for products
[111] [-110] [11-2] Motivation: Basics of crystal mechanics Small scale experiments Complex microstructures
6 Scales: exampleofmechanicalproperties Length [m] Top down 100 10-3 Mean field and boundary conditions (FE, FD, FFT) Bottom up Crystals (CPFEM, YS, HT) 10-6 Dislocations (DD, CA, KMC) 10-9 Structure of defects (DFT, MD) Structure of matter (DFT) Time [s] 10-9 103 10-15 10-3
7 Overview ,[object Object]
Indentierung
Ab initio und Kristallmechanik
KRZ Ti für Implantate
Kristallmechanik von Chitin,[object Object]
Indentierung
Ab initio und Kristallmechanik
KRZ Ti für Implantate
Kristallmechanik von Chitin,[object Object]
10 [11-2] rotations experiment 3D EBSD dislocation-based CPFEM - - + + - - + + + + - - experiment simulation [111] [-110] [11-2] [111] [-110] [11-2] Nanoindentation (smaller is stronger) [111] [-110] [11-2] Cu, 60° conical, tip radius 1μm, loading rate 1.82mN/s, loads:  4000μN, 6000μN, 8000μN, 10000μN Hardness and GND* in one experiment Higher GND density at smaller scales responsible ? Zaafarani, Raabe, Singh, Roters, Zaefferer: Acta Mater. 54 (2006) 1707;                                            Zaafarani, Raabe, Roters, Zaefferer: Acta Mater. 56 (2008) 31 * GND: geometrically necessary dislocations (accomodate curvature)
11 [11-2] rotations experiment 3D EBSD dislocation-based CPFEM - - + + - - + + + + - - 20° experiment simulation [111] [-110] 0° [11-2] Misorientation angle Nanoindentation (smaller is stronger) [111] [-110] [11-2] Cu, 60° conical, tip radius 1μm, loading rate 1.82mN/s, loads:  4000μN, 6000μN, 8000μN, 10000μN Hardness and GND* in one experiment Higher GND density at smaller scales responsible ? Affectedvolume not homogeneous Explained (FEM, analytical) Patterns similarfor different indents Howabout GNDs ? Zaafarani, Raabe, Singh, Roters, Zaefferer: Acta Mater. 54 (2006) 1707;                                            Zaafarani, Raabe, Roters, Zaefferer: Acta Mater. 56 (2008) 31 * GND: geometrically necessary dislocations (accomodate curvature)
12 [11-2] rotations experiment 3D EBSD dislocation-based CPFEM - - + + - - + + + + - - 20° experiment simulation [111] [-110] 0° [11-2] Misorientation angle Nanoindentation (smaller is stronger) [111] [-110] [11-2] Cu, 60° conical, tip radius 1μm, loading rate 1.82mN/s, loads:  4000μN, 6000μN, 8000μN, 10000μN Hardness and GND* in one experiment Higher GND density at smaller scales responsible ? Zaafarani, Raabe, Singh, Roters, Zaefferer: Acta Mater. 54 (2006) 1707;                                            Zaafarani, Raabe, Roters, Zaefferer: Acta Mater. 56 (2008) 31 * GND: geometrically necessary dislocations (accomodate curvature)
13 Extract geometrically necessary dislocations E. Demir, D. Raabe, N. Zaafarani, S. Zaefferer: Acta Mater. 57 (2009) 559
14 Extract geometrically necessary dislocations E. Demir, D. Raabe, N. Zaafarani, S. Zaefferer: Acta Mater. 57 (2009) 559
Limits of statistical dislocation laws
16 Overview ,[object Object]
Indentierung
Ab initio und Kristallmechanik
KRZ Ti für Implantate
Kristallmechanik von Chitin,[object Object]
Verwendung in Kontinuumstheorie (Elastizität, Defektenergien, Phasendiagramme)
Konstitutive Daten ableiten, die experimenell nicht zugänglich sind
Verknüpfung mit neuen experimentellen Methoden (TEM, Atomsonde, Kombinatorik),[object Object]
-Ti  (BCC:  Ti-Nb, Ti-Mo, Ti-V,…)
Bio-compatible alloy elementsTi Ti-Nb ,[object Object]
Current implant alloys (Ti, Ti-6Al-4V): 115 GPa
Stress shielding (elastic mismatch), bone degeneration, interface abrasion, allergies, toxic reactions,[object Object]
Polycrystal coarse graining including texture and anisotropy* DFT: density functional theory
20 Az= 2 C44/(C11 − C12) Young‘s modulus surface plots Ti-18.75at.%Nb Ti-25at.%Nb Ti-31.25at.%Nb Pure Nb [001] [100] [010] Az=3.210 Az=2.418 Az=1.058 Az=0.5027 Elastic properties: Ti-Nb system Hershey FEM FFT D. Ma, M. Friák, J. Neugebauer, D. Raabe, F. Roters: phys. stat. sol. B 245 (2008) 2642
21 Ultra-sonic measurement exp. polycrystals  bcc+hcp phases theory: bcc  polycrystals ,[object Object]
 texturesXRD DFT Elastic properties / Hershey homogenization Ti-hcp: 117 GPa polycrystal Young`s modulus  (GPa) MECHANICAL INSTABILITY!! D. Raabe, B. Sander, M. Friák, D. Ma, J. Neugebauer, Acta Materialia 55 (2007) 4475
22 Homogeneity and boundary conditions – meso-scale 8% 3% 15% M. Sachtleber, Z. Zhao, D. Raabe: Mater. Sc. Engin. A 336 (2002) 81
23       5mm equivalent strain       5mm equivalent strain Crystal plasticity FEM, grain scale mechanics (3D) exp., grain orientation, side B  exp., grain orientation, side A 8mm 21mm 1mm FE mesh Zhao, Rameshwaran, Radovitzky, Cuitino, Roters, Raabe (IJP, 2008)
24 Discrete FFTs, stress and strain; different anisotropy stress strain
25 323 points, 200 grains, FEM (surface), FFT (periodic), tensile   strain distribution stress distribution CEFEM CEFEM strain distribution stress distribution FFT FFT
26 ,[object Object]
Ti-20wt.%Mo-7wt.%Zr-5wt.%Ta: 81.5 GPa
Ti-35wt.%Nb-7wt.%Zr-5wt.%Ta: 59.9 GPa (elastic isotropic)323 points, 200 grains, FEM (surface), FFT (periodic), tensile   strain distribution stress distribution CEFEM CEFEM strain distribution stress distribution FFT FFT
27 Overview ,[object Object]
Indentierung
Ab initio und Kristallmechanik
KRZ Ti für Implantate
Kristallmechanik von Chitin,[object Object]
29 The materials science of the arthropods
30 Structure hierarchy of arthropods Al-Sawalmih, C. Li, S. Siegel, H. Fabritius, S.B. Yi, D. Raabe, P. Fratzl, O. Paris: Advanced functional materials 18 (2008) 3307 H. Fabritius, C. Sachs, P. Romano, D. Raabe, Advanced materials 21 (2009) 391.
31 Epicuticle Cuticle hardened by mineralization with CaCO3 Exocuticle Exocuticle and endocuticle display different stacking density of twisted plywood layers Endocuticle
32
33 exocuticle endocuticle

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Modern Methods for Multiscale Simulation: The Love Life of Lobsters in the Light of Quantum Mechanics and Continuum Theory

  • 1. Moderne Methoden der Multiskalensimulation: Das Liebesleben der Hummer im Lichte von Quantenmechanik und Kontinuumstheorie M. Friak,S. Nikolov, D. Ma, F. Roters, J. Neugebauer, D. Raabe Hier: Mechanik der Kristalle 19. Juni 2009, Kolloquium, TU Darmstadt
  • 2. performance large products Motivation: Basics of crystal mechanics processes Understand macromechanics in terms of micromechanics Micromechanics for products
  • 3.
  • 4.
  • 5.
  • 6. [111] [-110] [11-2] Motivation: Basics of crystal mechanics Small scale experiments Complex microstructures
  • 7. 6 Scales: exampleofmechanicalproperties Length [m] Top down 100 10-3 Mean field and boundary conditions (FE, FD, FFT) Bottom up Crystals (CPFEM, YS, HT) 10-6 Dislocations (DD, CA, KMC) 10-9 Structure of defects (DFT, MD) Structure of matter (DFT) Time [s] 10-9 103 10-15 10-3
  • 8.
  • 10. Ab initio und Kristallmechanik
  • 11. KRZ Ti für Implantate
  • 12.
  • 14. Ab initio und Kristallmechanik
  • 15. KRZ Ti für Implantate
  • 16.
  • 17. 10 [11-2] rotations experiment 3D EBSD dislocation-based CPFEM - - + + - - + + + + - - experiment simulation [111] [-110] [11-2] [111] [-110] [11-2] Nanoindentation (smaller is stronger) [111] [-110] [11-2] Cu, 60° conical, tip radius 1μm, loading rate 1.82mN/s, loads: 4000μN, 6000μN, 8000μN, 10000μN Hardness and GND* in one experiment Higher GND density at smaller scales responsible ? Zaafarani, Raabe, Singh, Roters, Zaefferer: Acta Mater. 54 (2006) 1707; Zaafarani, Raabe, Roters, Zaefferer: Acta Mater. 56 (2008) 31 * GND: geometrically necessary dislocations (accomodate curvature)
  • 18. 11 [11-2] rotations experiment 3D EBSD dislocation-based CPFEM - - + + - - + + + + - - 20° experiment simulation [111] [-110] 0° [11-2] Misorientation angle Nanoindentation (smaller is stronger) [111] [-110] [11-2] Cu, 60° conical, tip radius 1μm, loading rate 1.82mN/s, loads: 4000μN, 6000μN, 8000μN, 10000μN Hardness and GND* in one experiment Higher GND density at smaller scales responsible ? Affectedvolume not homogeneous Explained (FEM, analytical) Patterns similarfor different indents Howabout GNDs ? Zaafarani, Raabe, Singh, Roters, Zaefferer: Acta Mater. 54 (2006) 1707; Zaafarani, Raabe, Roters, Zaefferer: Acta Mater. 56 (2008) 31 * GND: geometrically necessary dislocations (accomodate curvature)
  • 19. 12 [11-2] rotations experiment 3D EBSD dislocation-based CPFEM - - + + - - + + + + - - 20° experiment simulation [111] [-110] 0° [11-2] Misorientation angle Nanoindentation (smaller is stronger) [111] [-110] [11-2] Cu, 60° conical, tip radius 1μm, loading rate 1.82mN/s, loads: 4000μN, 6000μN, 8000μN, 10000μN Hardness and GND* in one experiment Higher GND density at smaller scales responsible ? Zaafarani, Raabe, Singh, Roters, Zaefferer: Acta Mater. 54 (2006) 1707; Zaafarani, Raabe, Roters, Zaefferer: Acta Mater. 56 (2008) 31 * GND: geometrically necessary dislocations (accomodate curvature)
  • 20. 13 Extract geometrically necessary dislocations E. Demir, D. Raabe, N. Zaafarani, S. Zaefferer: Acta Mater. 57 (2009) 559
  • 21. 14 Extract geometrically necessary dislocations E. Demir, D. Raabe, N. Zaafarani, S. Zaefferer: Acta Mater. 57 (2009) 559
  • 22. Limits of statistical dislocation laws
  • 23.
  • 25. Ab initio und Kristallmechanik
  • 26. KRZ Ti für Implantate
  • 27.
  • 28. Verwendung in Kontinuumstheorie (Elastizität, Defektenergien, Phasendiagramme)
  • 29. Konstitutive Daten ableiten, die experimenell nicht zugänglich sind
  • 30.
  • 31. -Ti (BCC: Ti-Nb, Ti-Mo, Ti-V,…)
  • 32.
  • 33. Current implant alloys (Ti, Ti-6Al-4V): 115 GPa
  • 34.
  • 35. Polycrystal coarse graining including texture and anisotropy* DFT: density functional theory
  • 36. 20 Az= 2 C44/(C11 − C12) Young‘s modulus surface plots Ti-18.75at.%Nb Ti-25at.%Nb Ti-31.25at.%Nb Pure Nb [001] [100] [010] Az=3.210 Az=2.418 Az=1.058 Az=0.5027 Elastic properties: Ti-Nb system Hershey FEM FFT D. Ma, M. Friák, J. Neugebauer, D. Raabe, F. Roters: phys. stat. sol. B 245 (2008) 2642
  • 37.
  • 38. texturesXRD DFT Elastic properties / Hershey homogenization Ti-hcp: 117 GPa polycrystal Young`s modulus (GPa) MECHANICAL INSTABILITY!! D. Raabe, B. Sander, M. Friák, D. Ma, J. Neugebauer, Acta Materialia 55 (2007) 4475
  • 39. 22 Homogeneity and boundary conditions – meso-scale 8% 3% 15% M. Sachtleber, Z. Zhao, D. Raabe: Mater. Sc. Engin. A 336 (2002) 81
  • 40. 23 5mm equivalent strain 5mm equivalent strain Crystal plasticity FEM, grain scale mechanics (3D) exp., grain orientation, side B exp., grain orientation, side A 8mm 21mm 1mm FE mesh Zhao, Rameshwaran, Radovitzky, Cuitino, Roters, Raabe (IJP, 2008)
  • 41. 24 Discrete FFTs, stress and strain; different anisotropy stress strain
  • 42. 25 323 points, 200 grains, FEM (surface), FFT (periodic), tensile strain distribution stress distribution CEFEM CEFEM strain distribution stress distribution FFT FFT
  • 43.
  • 45. Ti-35wt.%Nb-7wt.%Zr-5wt.%Ta: 59.9 GPa (elastic isotropic)323 points, 200 grains, FEM (surface), FFT (periodic), tensile strain distribution stress distribution CEFEM CEFEM strain distribution stress distribution FFT FFT
  • 46.
  • 48. Ab initio und Kristallmechanik
  • 49. KRZ Ti für Implantate
  • 50.
  • 51. 29 The materials science of the arthropods
  • 52. 30 Structure hierarchy of arthropods Al-Sawalmih, C. Li, S. Siegel, H. Fabritius, S.B. Yi, D. Raabe, P. Fratzl, O. Paris: Advanced functional materials 18 (2008) 3307 H. Fabritius, C. Sachs, P. Romano, D. Raabe, Advanced materials 21 (2009) 391.
  • 53. 31 Epicuticle Cuticle hardened by mineralization with CaCO3 Exocuticle Exocuticle and endocuticle display different stacking density of twisted plywood layers Endocuticle
  • 54. 32
  • 56. 34 180° rotation of fiber planes
  • 57. 35
  • 59. 37
  • 60. 38
  • 61. 39
  • 62. 40
  • 63. 41
  • 64. 42
  • 65. 43
  • 66. 44
  • 67. 45 Compression tests (macroscopic), lobster
  • 68. 46 350 Endocuticle 300 250 200 Hardness Universal, MPa 150 100 Exocuticle 50 0 0 100 200 300 400 500 600 surface Cut Depth, µm Hardness (mesoscopic)
  • 69. 47 Mechanical properties (micoscopic) nanoindentation
  • 70. 48 What is -chitin?
  • 71.
  • 72. 50 Ab initio prediction of α-chitin elastic properties c b
  • 73. 51 Hierarchical coarse graining Hierarchical modelling of the lobster cuticle: (I), (II) -chitin properties via ab initio calculations; (III) representative volume element (RVE) for a single chitin-protein fibre; (IV a) RVE for chitin-protein fibres arranged in twisted plywood and embedded in mineral-protein matrix; (IV b) RVE for the mineral-protein matrix. Level (V): homogenized twisted plywood without canals; (VI) homogenized plywood pierced with hexagonal array of canals; (VII) 3-layer cuticle.
  • 75. 53 Results and comparison with experiments Young’s modulus as a function of the mineral content for different in-plane area fractions of the pore canals.
  • 76.
  • 77. Examples: dislocations and coarse graining in CPFE
  • 78. Ab initio and polycrystal modeling: Ti, Mg, Al