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Middle School Woodworking 
Ben Kellman 
Marshall Middle School 
Billerica, MA
Side Table Project
SIDE TABLES 
• Side tables are made of ¾” poplar 
• Legs are ‘1x3’s( ¾ x 2.5”); taper is cut with 
bandsaw and then hand-planed 
• Rails are 1x4’s or 1x6’s 
• Top and middle shelf are edge-glued 1x6’s; top 
edge is finished with 3/8” roundover done with 
portable router 
• Fastening is done with countersunk 1-5/8” 
drywall screws, covered with wood filler 
• Tables are finished with polyurethane
Variation on table 
Includes 1” stripe 
of wenge 
laminated into top 
or pull-out drawer
Napkin Holder 
• The napkin holders use a common base of 1x3 
poplar cut to 3” x 2.5” 
• Side pictures are drawn using templates, cut 
out on the bandsaw, and hand-sanded 
• Napkin capacity is 1.5” 
• Side pictures are fastened to base using 
countersunk 1-5/8” drywall screws
Merry-Go- Round 
• The Merry-go-round consists of a an 8” 
diameter carousel disk with a 5/8” diameter 
center hole, a 5” diameter disk with a ½” 
diameter center hole, and an 11” ½” diameter 
dowel 
• 4 figures ride on the merry-go-round; these 
could be laser-cut 
• The carousel disk is suspended by nylon string
Letters 
• Letters, cut out with a coping saw, are a fun 
project 
• Tops and bottoms should have a flat area for 
gluing together, using a ¼” dowel for added 
strength
Jewelry stand is made 
of a found stick 
attached 
into a 4.5” diameter 
disk 
of 1x6 poplar; 
brass hooks can then 
be added to the 
branches
Clock/Wall shelf
Clock Wall shelf 
• Shelves are made of 1x4 poplar 
• Top and clock face is 1x6 poplar 
• Shelves fastened with countersunk 1 5/8” 
drywall screws 
• Hours are marked with hardwood plugs 
sanded flat 
• Clock is battery powered quartz unit- see 
http://www.klockit.com/
Table Clock 
• Base and top are 1x3 poplar 
• Clock face is edge-glued 1x6 poplar 
• Hours are marked with 3/8” wood plugs 
sanded smooth 
• Quartz movement and hands from 
Klockit.com
Rocking figures 
• Rockers( 2) are from 1x4 poplar or pine 
• Figure in center is traced using template
Baskets 
• Baskets can be in all different sizes 
• Side strips are ¾” w x 3/16” thick, attached 
with brads and glue 
• End panels can be plain or whimsical 
• End panel can include a ¾” dia hole for dowel-handle
Figures can be 
made from 
¾” pine notched to 
fit together 
without glue
Detail of deer figure
Paddle-Wheel Boat
Box with sliding top 
• Box is ¼” x 2.5” pine 
• Slot for top is 1/8”( cut on table saw)
Spoon 
• Spoon is mahogany, with blank 1.5” x 3.5” 
• Bowl cut with gouge, then rest on bandsaw
Woodworking designs

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Woodworking designs

  • 1. Middle School Woodworking Ben Kellman Marshall Middle School Billerica, MA
  • 3. SIDE TABLES • Side tables are made of ¾” poplar • Legs are ‘1x3’s( ¾ x 2.5”); taper is cut with bandsaw and then hand-planed • Rails are 1x4’s or 1x6’s • Top and middle shelf are edge-glued 1x6’s; top edge is finished with 3/8” roundover done with portable router • Fastening is done with countersunk 1-5/8” drywall screws, covered with wood filler • Tables are finished with polyurethane
  • 4.
  • 5.
  • 6.
  • 7.
  • 8. Variation on table Includes 1” stripe of wenge laminated into top or pull-out drawer
  • 9.
  • 10. Napkin Holder • The napkin holders use a common base of 1x3 poplar cut to 3” x 2.5” • Side pictures are drawn using templates, cut out on the bandsaw, and hand-sanded • Napkin capacity is 1.5” • Side pictures are fastened to base using countersunk 1-5/8” drywall screws
  • 11.
  • 12.
  • 13.
  • 14. Merry-Go- Round • The Merry-go-round consists of a an 8” diameter carousel disk with a 5/8” diameter center hole, a 5” diameter disk with a ½” diameter center hole, and an 11” ½” diameter dowel • 4 figures ride on the merry-go-round; these could be laser-cut • The carousel disk is suspended by nylon string
  • 15.
  • 16.
  • 17.
  • 18. Letters • Letters, cut out with a coping saw, are a fun project • Tops and bottoms should have a flat area for gluing together, using a ¼” dowel for added strength
  • 19.
  • 20.
  • 21. Jewelry stand is made of a found stick attached into a 4.5” diameter disk of 1x6 poplar; brass hooks can then be added to the branches
  • 22.
  • 24. Clock Wall shelf • Shelves are made of 1x4 poplar • Top and clock face is 1x6 poplar • Shelves fastened with countersunk 1 5/8” drywall screws • Hours are marked with hardwood plugs sanded flat • Clock is battery powered quartz unit- see http://www.klockit.com/
  • 25.
  • 26. Table Clock • Base and top are 1x3 poplar • Clock face is edge-glued 1x6 poplar • Hours are marked with 3/8” wood plugs sanded smooth • Quartz movement and hands from Klockit.com
  • 27.
  • 28.
  • 29.
  • 30. Rocking figures • Rockers( 2) are from 1x4 poplar or pine • Figure in center is traced using template
  • 31.
  • 32.
  • 33.
  • 34. Baskets • Baskets can be in all different sizes • Side strips are ¾” w x 3/16” thick, attached with brads and glue • End panels can be plain or whimsical • End panel can include a ¾” dia hole for dowel-handle
  • 35.
  • 36.
  • 37.
  • 38.
  • 39.
  • 40. Figures can be made from ¾” pine notched to fit together without glue
  • 41. Detail of deer figure
  • 43.
  • 44.
  • 45.
  • 46.
  • 47.
  • 48.
  • 49. Box with sliding top • Box is ¼” x 2.5” pine • Slot for top is 1/8”( cut on table saw)
  • 50. Spoon • Spoon is mahogany, with blank 1.5” x 3.5” • Bowl cut with gouge, then rest on bandsaw