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EBSE + ES3 PRESENTATION
-  THE COMPANY



EBSE Engenharia de Soluções is a brazilian traditional factory for industrial equipment, large
diameter pipes and heavy duty welded steel components.

EBSE was founded in 1913. In September of 2000, the MPE Group took over the control of the
company, introducing operational improvements and new management philosophy.

The factory is located in Santissimo, industrial area of Rio de Janeiro, Brazil. The total area is
about 100.000m2, one of the largest in its sector in Brazil, located near important accesses for
rail, road and marine transport.

EBSE has expertise in designing, fabricating and assembling equipment, pipes and spools,
as well as modular structures for industrial plants for the segments of oil and gas, energy,
paper and pulp, steel, nuclear and water and sewage.

EBSE is organized in independent Business Units responding for its own operational and
commercial performance, supported by corporate administrative and financial services.
-  THE COMPANY
-  CERTIFICATES


•    ISO 9001: 2000
•    API Spec. 5L and 5LX
•    API Spec. 2B for Fabricated Steel Pipes
•    ASME Stamps U, U2, S
•    ISO 14001
•    ISO 18001
•    Petrobras CRCC
•    Eletronuclear Supplier Cert.
•    Social Stamp SA 8000
-  PIPING


•    Welded Conduction Pipes
     Acarbon Steel – 12” to 200”diametrs, with thickness from 3,2 to 100mm (4”), as per API 5L, ASTM
     and AWWA standards.

•    Structural Pipes
     Carbon Steel API 2B pipes for offshore platform – compliant with PETROBRAS N-1852 standard.

•    Jackets
     As per PETROBRAS N-2262 standard.

•    Piles
     ASTM A-252 – Grades 1, 2 and 3.
FLARES (STRUCTURAL PIPES)              JACKETS (STRUCTURAL PIPES)
Project P-51 – FSTP                    Project: Mexilhão Platform - Maua Jurong
Aprox.. 512 tons of Structural Pipes   Aprox. 3.500 ton of Structural Pipes
Project P-52 – FSTP
Aprox. 500 tons of Structural Pipes    PILES
                                       Project: Polvo Platform - Devon
Project P-56 (P-51 Clone) – FSTP       8 Piles for POLVO platfrom (2.600 ton)
Aprox.512 tons of Structural Pipes
                                       PROCESS PIPES
CRANE PEDESTALS
                                       Project: RNEST
Project: P-51 - FSTP                   8.300 Tons of API 5L gr. B Pipes
Crane Pedestal (66 ton)
Project: P-56 (P-51 Clone) - FSTP
Crane Pedestal (66 ton)
Production takes place in industrial buildings, divided in production centers supported by
overhead cranes up to 60t. The fabrication complies with the codes and standards defined
in the project specification, assuring conformity and quality.
Products:
• API storage tanks;
• pressure vessels;
• process towers and columns;
• reactors;
• Offshore Separators;
• Scrubbers;
• chimneys;
• cyclones;
• silos;
• pig launchers and receivers;
• filters and collectors;
• steel structures;
• others.
SKIDS & MODULES                                        SEPARATORS & SCRUBBERS
Project P-52: FSTP                                     Project: P-55 - Petrobras
Coarser Filter Module (11 ton), HP Pump Module 1 (50   2 Low Pressure Separators
ton), LP Pump Module 2 (50 ton), Cartridge Filter      Project: Mexilhão Plataform – Mauá-Jurong
Module (65 ton), SRP Module (260 ton), CIP Module      3 Separators
(21 ton), Chemical Dosing Skid (12 ton).
                                                       Project: Cherne Platform - Petrobras
Project P-55: UTC                                      1 Separator
TEG Unit (90 ton).
                                                       Project: P-57 - SBM
PRESSURE VESSELS & TANKS                               5 Separators/Scrubbers
Project: P-51 – FSTP
Project: P-52                                          Project: P-58/62 - Petrobras
Projeto: P-54 - Maua Jurong                            6 Separators (fabricando)
Project: P-55 – Petrobras                              Project: P-63 - QUIP - Petrobras
Project: P-56 – FSTP                                   5 Separators (fabricando)
Project: P-57 – SBM
Fabrication and assembly of Process Modules and Skids for onshore and offshore
installations, in partnership with technological companies.

  •  Detailed Engineering.

  •  Fabrication of steel structures, pressure vessels, storage tanks and spools.

  •  Procurement of all components.

  •  Erection of mechanical equipment, electrical components and instrumentation.

  •  Tests and Commissioning.
– EBSE EXPERTISE IN MODULES TEG P-55
– EBSE EXPERTISE IN MODULES TEG P-55
FPSO CIDADE DE PARATY
SPECIAL PROJECTS BUSINESS UNIT
SPECIAL PROJECTS BUSINESS UNIT




 Almoxarifado + Escritório
CIDADE PARATY – TS074 GAS TREATMENT
CIDADE PARATY – TS005 LAY DOWN
CIDADE PARATY – TS061 MANIFOLD MODULE
CIDADE PARATY – TS076 GAS COMPRESSION
-    TYPICAL LOAD OUT
EBSE – SHAW
JOINT VENTURE
FORTUNE 500


Founded in 1987, The Shaw Group provides premier engineering, design, construction,
maintenance, fabrication, and manufacturing services to private-sector and government
clients in the energy, chemicals, power, nuclear, environmental, infrastructure, and
emergency response markets.



Name:                          The Shaw Group Inc.
Headquarters:                  Baton Rouge, Louisiana
Public corporation:            NYSE Symbol: SHAW
2010 Revenue:                  $7.1 Billion USD
Backlog:                       $20.3 Billion
Number of employees:           28,000
Website                        www.shawgrp.com




                                                              28
GLOBAL PRESENCE




139 U.S. Locations
33 International Locations




                              29
-  SPOOLS


•  Pipe-shop for carbon and alloy
   steel

 Covered area of 4.000 m2
 Cranes up to 15 tons
 Warehouse for fittings
 Large storage area
 Automatic welding
 X-Ray Bunkers

•  Pipe-shop for Stainless. Duplex
   and Super Duplex steel

 This unit is pressurized, providing
 permanent positive internal pressure,
 preventing contamination and
 assuring the integrity of the welding.
SPOOLS – AUTOMATION AND HIGH PRODUCTIVITY
SPOOLS – COMPLEX AND LARGE DIAMETERS
-    SPOOLS – SPECIAL STEELS
NEW ES3 PRODUCTION LINES
NEW ES3 PRODUCTION LINES
NEW ES3 PRODUCTION LINES
-  INDUCTION BENDING
Fatigue and Proof Testing of 1½ D Induction Bends



                                                       Typical microstructure found at the mid-wall
                                                       thickness of the unbent base pipe (A106 GR B)
                                                       in a 1½ D Induction Bend.
                                                       (R.N. 15,712) (100x, Nital Etch)




    Typical microstructure found at the mid-wall
    thickness of the Intrados (Inner radius) in a 1½
    D Induction Bend.
    (R.N. 15,712) (100x, Nital Etch)




3
WALL REQUIREMENTS FOR STRENGTH


Design to pressure ASME B31 (according to Lorenz calculation)
Design to pressure DIN 2413
For the intrados of the bend: I = (4(R/Do)-1) / (4(R/Do) – 2)
For the extrados of the bend: I = (4(R/Do)+1) / (4(R/Do) + 2)

  –    1.5   R/D   Bend    – 13.0 % = Min Extrados Wall         +   26.0 % = Min Intrados Wall
  –    2.0   R/D   Bend    – 10.5 % = Min Extrados Wall         +   17.0 % = Min Intrados Wall
  –    2.5   R/D   Bend    – 9.0 % = Min Extrados Wall          +   12.5 % = Min Intrados Wall
  –    3.0   R/D   Bend    – 7.3 % = Min Extrados Wall          +   10.0 % = Min Intrados Wall
  –    4.0   R/D   Bend    – 5.2 % = Min Extrados Wall          +   7.0 % = Min Intrados Wall
  –    5.0   R/D   Bend    – 4.7 % = Min Extrados Wall          +   6.0 % = Min Intrados Wall
Fatigue and Proof Testing of 1½ D Induction Bends
                                           Test Results




    Failed Test Assemblies 11, 12 and 13       Failed Test 13 Assembly: Rupture in Bend
    (front to back): All failed in Bend        Tangent and Strain Measurement at the
    Tangents with negligible yielding          bend center
    (bulging) in bends proper




4
-    DESTRUCTIVE TESTING
-  INDUCTION BENDING – HIGH PRODUCTIVITY




     Accelarated Comparisson
Induction Bending X Manual Welding
SUPPORTING INFRASTRUCTURE


HIGH
PRODUCTIVITY
SPOOL FAB                     PIPE
SHOPS                         MANUFCATURING



PRESSURE
VESSEL                        SKID
FABRICATION
                              FABRICATION



PROCESS                       MULTI-
TECHNOLOGY                    DISCIPLINARY
WITH TECH.
HOUSES
                              EGINEERING



QUALITY
ASSURANCE
AND QUALITY
                              PROCUREMENT
CONTTROL
EBSE + ES3 Commercial Presentation

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EBSE + ES3 Commercial Presentation

  • 1. 2013 EBSE + ES3 PRESENTATION
  • 2. -  THE COMPANY EBSE Engenharia de Soluções is a brazilian traditional factory for industrial equipment, large diameter pipes and heavy duty welded steel components. EBSE was founded in 1913. In September of 2000, the MPE Group took over the control of the company, introducing operational improvements and new management philosophy. The factory is located in Santissimo, industrial area of Rio de Janeiro, Brazil. The total area is about 100.000m2, one of the largest in its sector in Brazil, located near important accesses for rail, road and marine transport. EBSE has expertise in designing, fabricating and assembling equipment, pipes and spools, as well as modular structures for industrial plants for the segments of oil and gas, energy, paper and pulp, steel, nuclear and water and sewage. EBSE is organized in independent Business Units responding for its own operational and commercial performance, supported by corporate administrative and financial services.
  • 4.
  • 5. -  CERTIFICATES •  ISO 9001: 2000 •  API Spec. 5L and 5LX •  API Spec. 2B for Fabricated Steel Pipes •  ASME Stamps U, U2, S •  ISO 14001 •  ISO 18001 •  Petrobras CRCC •  Eletronuclear Supplier Cert. •  Social Stamp SA 8000
  • 6. -  PIPING •  Welded Conduction Pipes Acarbon Steel – 12” to 200”diametrs, with thickness from 3,2 to 100mm (4”), as per API 5L, ASTM and AWWA standards. •  Structural Pipes Carbon Steel API 2B pipes for offshore platform – compliant with PETROBRAS N-1852 standard. •  Jackets As per PETROBRAS N-2262 standard. •  Piles ASTM A-252 – Grades 1, 2 and 3.
  • 7. FLARES (STRUCTURAL PIPES) JACKETS (STRUCTURAL PIPES) Project P-51 – FSTP Project: Mexilhão Platform - Maua Jurong Aprox.. 512 tons of Structural Pipes Aprox. 3.500 ton of Structural Pipes Project P-52 – FSTP Aprox. 500 tons of Structural Pipes PILES Project: Polvo Platform - Devon Project P-56 (P-51 Clone) – FSTP 8 Piles for POLVO platfrom (2.600 ton) Aprox.512 tons of Structural Pipes PROCESS PIPES CRANE PEDESTALS Project: RNEST Project: P-51 - FSTP 8.300 Tons of API 5L gr. B Pipes Crane Pedestal (66 ton) Project: P-56 (P-51 Clone) - FSTP Crane Pedestal (66 ton)
  • 8. Production takes place in industrial buildings, divided in production centers supported by overhead cranes up to 60t. The fabrication complies with the codes and standards defined in the project specification, assuring conformity and quality. Products: • API storage tanks; • pressure vessels; • process towers and columns; • reactors; • Offshore Separators; • Scrubbers; • chimneys; • cyclones; • silos; • pig launchers and receivers; • filters and collectors; • steel structures; • others.
  • 9. SKIDS & MODULES SEPARATORS & SCRUBBERS Project P-52: FSTP Project: P-55 - Petrobras Coarser Filter Module (11 ton), HP Pump Module 1 (50 2 Low Pressure Separators ton), LP Pump Module 2 (50 ton), Cartridge Filter Project: Mexilhão Plataform – Mauá-Jurong Module (65 ton), SRP Module (260 ton), CIP Module 3 Separators (21 ton), Chemical Dosing Skid (12 ton). Project: Cherne Platform - Petrobras Project P-55: UTC 1 Separator TEG Unit (90 ton). Project: P-57 - SBM PRESSURE VESSELS & TANKS 5 Separators/Scrubbers Project: P-51 – FSTP Project: P-52 Project: P-58/62 - Petrobras Projeto: P-54 - Maua Jurong 6 Separators (fabricando) Project: P-55 – Petrobras Project: P-63 - QUIP - Petrobras Project: P-56 – FSTP 5 Separators (fabricando) Project: P-57 – SBM
  • 10.
  • 11.
  • 12. Fabrication and assembly of Process Modules and Skids for onshore and offshore installations, in partnership with technological companies. •  Detailed Engineering. •  Fabrication of steel structures, pressure vessels, storage tanks and spools. •  Procurement of all components. •  Erection of mechanical equipment, electrical components and instrumentation. •  Tests and Commissioning.
  • 13.
  • 14. – EBSE EXPERTISE IN MODULES TEG P-55
  • 15. – EBSE EXPERTISE IN MODULES TEG P-55
  • 16.
  • 17. FPSO CIDADE DE PARATY
  • 19. SPECIAL PROJECTS BUSINESS UNIT Almoxarifado + Escritório
  • 20. CIDADE PARATY – TS074 GAS TREATMENT
  • 21. CIDADE PARATY – TS005 LAY DOWN
  • 22. CIDADE PARATY – TS061 MANIFOLD MODULE
  • 23. CIDADE PARATY – TS076 GAS COMPRESSION
  • 24. -  TYPICAL LOAD OUT
  • 25.
  • 26.
  • 28. FORTUNE 500 Founded in 1987, The Shaw Group provides premier engineering, design, construction, maintenance, fabrication, and manufacturing services to private-sector and government clients in the energy, chemicals, power, nuclear, environmental, infrastructure, and emergency response markets. Name: The Shaw Group Inc. Headquarters: Baton Rouge, Louisiana Public corporation: NYSE Symbol: SHAW 2010 Revenue: $7.1 Billion USD Backlog: $20.3 Billion Number of employees: 28,000 Website www.shawgrp.com 28
  • 29. GLOBAL PRESENCE 139 U.S. Locations 33 International Locations 29
  • 30. -  SPOOLS •  Pipe-shop for carbon and alloy steel Covered area of 4.000 m2 Cranes up to 15 tons Warehouse for fittings Large storage area Automatic welding X-Ray Bunkers •  Pipe-shop for Stainless. Duplex and Super Duplex steel This unit is pressurized, providing permanent positive internal pressure, preventing contamination and assuring the integrity of the welding.
  • 31. SPOOLS – AUTOMATION AND HIGH PRODUCTIVITY
  • 32. SPOOLS – COMPLEX AND LARGE DIAMETERS
  • 33. -  SPOOLS – SPECIAL STEELS
  • 38. Fatigue and Proof Testing of 1½ D Induction Bends Typical microstructure found at the mid-wall thickness of the unbent base pipe (A106 GR B) in a 1½ D Induction Bend. (R.N. 15,712) (100x, Nital Etch) Typical microstructure found at the mid-wall thickness of the Intrados (Inner radius) in a 1½ D Induction Bend. (R.N. 15,712) (100x, Nital Etch) 3
  • 39. WALL REQUIREMENTS FOR STRENGTH Design to pressure ASME B31 (according to Lorenz calculation) Design to pressure DIN 2413 For the intrados of the bend: I = (4(R/Do)-1) / (4(R/Do) – 2) For the extrados of the bend: I = (4(R/Do)+1) / (4(R/Do) + 2) –  1.5 R/D Bend – 13.0 % = Min Extrados Wall + 26.0 % = Min Intrados Wall –  2.0 R/D Bend – 10.5 % = Min Extrados Wall + 17.0 % = Min Intrados Wall –  2.5 R/D Bend – 9.0 % = Min Extrados Wall + 12.5 % = Min Intrados Wall –  3.0 R/D Bend – 7.3 % = Min Extrados Wall + 10.0 % = Min Intrados Wall –  4.0 R/D Bend – 5.2 % = Min Extrados Wall + 7.0 % = Min Intrados Wall –  5.0 R/D Bend – 4.7 % = Min Extrados Wall + 6.0 % = Min Intrados Wall
  • 40. Fatigue and Proof Testing of 1½ D Induction Bends Test Results Failed Test Assemblies 11, 12 and 13 Failed Test 13 Assembly: Rupture in Bend (front to back): All failed in Bend Tangent and Strain Measurement at the Tangents with negligible yielding bend center (bulging) in bends proper 4
  • 41. -  DESTRUCTIVE TESTING
  • 42. -  INDUCTION BENDING – HIGH PRODUCTIVITY Accelarated Comparisson Induction Bending X Manual Welding
  • 43. SUPPORTING INFRASTRUCTURE HIGH PRODUCTIVITY SPOOL FAB PIPE SHOPS MANUFCATURING PRESSURE VESSEL SKID FABRICATION FABRICATION PROCESS MULTI- TECHNOLOGY DISCIPLINARY WITH TECH. HOUSES EGINEERING QUALITY ASSURANCE AND QUALITY PROCUREMENT CONTTROL