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Harvesting Earlage and Snaplage
Silage – Insights for Success
Introduction
• Dairy and beef producers have recently adopted a new method of
  harvesting high-moisture (HM) grain as earlage or snaplage (earlage and
  snaplage are used interchangeably here).
• This high-moisture grain product is the result of harvesting the whole ear
  including husks, cob, ear shank and grain.
    – Harvested by attaching a corn snapper head to a forage chopper with a kernel
      processor on-board.
    – Allows for one-step harvest and kernel processing and results in substantial
      time and fuel savings compared to other methods.
• Harvesting earlage increases yield by 10 to 15% compared to harvesting
  only the HM grain.
• Earlage has feed value intermediate to HM grain and corn silage.
    – Quality of earlage depends on how much cob, husk and leaves are included in
      the final harvested product.
    – In most cases earlage will have NEL more similar to HM grain than corn silage.
Nutrient Components of Earlage
• Achieving high earlage yields with the highest levels of energy and
  starch availability is the goal of harvesting earlage.

Table 1. Average nutrient composition in HM ear corn (100% DM Basis).

 Component         Protein %             Starch %         NDF %            Ash %

 Grain                   9.87             68.99             7.82               1.44

 Cob                     1.92               -              84.29               1.32

 Husk/shank              4.00               -              78.97               3.81

 Whole ear               8.23             52.14            23.74               1.56


         Proportions (on a dry-weight basis) of a corn plant at maturity:
          Grain: 45.9%    Stalk: 27.5%    Leaf: 11.4%   Cob: 8.2%   Husk: 7%
Harvest moisture is Key to Earlage/Snaplage Success
•   Ideal harvest moisture increases harvest efficiency and maximizes
    yield and earlage processing.
     ‒ Results in better fermentation success and maximizes earlage quality
       and starch availability.

•   Ideal harvest moisture is between 36 and 42% for the final product
    (kernel moisture is about 34 to 36% at this stage). At this moisture:
     – Corn is physiologically mature (black layer is just evident) and
       maximum starch production has occurred.

     – Digestibility of the cob is high. Research shows that cob digestibility
       declines rapidly as drydown occurs.

•   If snaplage moisture content gets below ~35%, consider switching to
    harvesting only the grain as HM corn.
     – Helps prevent potential feeding and digestibility concerns.
Equipment for Earlage or Snaplage
• Technically, earlage includes only grain and cob and is
  harvested with a combine adjusted to retain the cob portion
  after going through the rotor or shelling part of the combine.
• Snaplage is the harvest of whole ears including husks,
  shanks, cob and some leaves.
• This product is harvested with a snapping head mounted on a
  forage chopper.
• Most major manufacturers of forage chopping equipment also
  make snapper heads.
• There are also compatible aftermarket snapper heads
  available for purchase, especially for self-propelled choppers.
Equipment Adjustment for Earlage or Snaplage
• Set up and adjustment can have a large influence on the quantity
  and quality of the harvested product.
• For snaplage, it is critical to retain corn ears, shanks and some
  leaves, but to avoid harvesting excessive leaf or stalk material.
• The leaves that are harvested should be cut up or shredded rather
  than having long leaf strands in the mixture.
• Adjust equipment to maximize kernel and cob damage.
    – Use a very short chopping length and fine-toothed rollers adjusted to 2
      to 3 mm apart.
    – Set the differential speed of the rollers higher with snaplage than for
      silage.
    – All corn kernels should be cracked and cob pieces should be smaller
      than your thumbnail.
    – Consult your owner’s manual for proper adjustment information.
Storage, Fermentation and Feedout
•   All types of silos can make good storage structures for
    earlage/snaplage when proper silage storage principles are followed.
•   Pack properly to exclude oxygen quickly. Snaplage will achieve a higher
    density than corn silage and should pack more easily.
•   Use key packing strategies including thin layers and adequate tractor
    weight when packing silo bunkers.
•   Cover bunkers and silos quickly after filling to prevent oxygen
    penetration into the silo. Use several layers of plastic and secure tightly.
•   Use Pioneer brand 11B91 HM grain inoculant for best results in
    fermentation and in maintaining aerobic stability on feedout..
•   For silage bags, monitor plastic for holes and repair as quickly as
    possible to avoid oxygen pentration into the bag.
•   On feedout, maintain high feeding rates and a clean silage face. This
    helps to avoid losses due to heating and spoilage.
Performance of Pioneer® brand Hybrids
•    In 2012 several growers in Wisconsin harvested side-by-side plots of Pioneer
     brand corn hybrids as snaplage
       – Hybrids were very similar in maturity and produced a similar end product.
•    At two locations, a sample of five ears were harvested, hand shelled and ear
     components weighed.
•    The grain percentage was very similar among hybrids and between the two
     locations ranging from 82 to 84%.
2012 Wisconsin Snaplage Trials
Coleman, WI – Harvested: 9/12/2012
                               Earlage                          Earlage          CP        NDF          Starch           Starch
        Hybrid                                      %2
                                Yield1                          Moist.%          %          %             %              Digest.3
P9910AM1                         6.11               102          34.9            8.3       14.8          61.6             63.0
P9917AM1                           5.95              99           35.6           8.3       16.8           59.1             62.4
P9807HR                            5.45              91           38.2           8.1       15.9           59.2             66.8
P9748HR                            5.94              99           39.5           8.3       14.1           62.5             69.3
P9630AM1                           5.80              97           31.7           8.5       13.7           63.3             60.1
P9519AM                            5.87              98           34.8           8.7       17.0           60.9             64.3
Average                            5.85                           35.8           8.4       15.4           61.1             64.3
1 tons/acre   at 35% moisture. |   2 Earlage   yield as a percent of P9910AM1/P9519AM. | 3 In vitro starch digestibility, 7 hour.
Performance of Pioneer® brand Hybrids
2012 Wisconsin Snaplage Trials
Mosinee, WI – Harvested: 9/13/2012
                              Earlage                           Earlage           CP        NDF           Starch           Starch
       Hybrid                                       %2
                               Yield1                           Moist.%           %          %              %              Digest.3
P9910AM1                       6.58                 101          38.5             7.7       15.4           60.7             68.9
P9807HR                        6.43                  99          39.8             8.1       14.0           62.6             71.5
P9748HR                            6.26              96            37.0           8.4        13.4          63.3              69.2
P9519AM                            6.41              99            36.4           8.9        13.2          63.1              65.5
Average                            6.42                            37.9           8.3        14.0          62.4              68.7

Dorchester, WI – Harvested 9/21/2012
                              Earlage                           Earlage           CP        NDF           Starch           Starch
       Hybrid                                       %2
                               Yield1                           Moist.%           %          %              %              Digest.3
P0115AM1                       6.73                  96          31.8             7.8       11.1           65.9             58.0
P9910AM1                           6.67              95            29.0           7.9        10.6          66.1              54.2
P9675AM1                           7.33             105            28.5           8.2        14.2          64.0              53.4
P9630AM1                           7.11             102            27.2           8.1        12.9          64.1              55.5
P9519AM                            7.31             105            29.0           8.2        18.0          59.2              55.1
P9411AM1                           7.26             104            27.7           8.4        13.2          63.2              55.3
Average                            7.07                            28.9           8.1        13.3          63.8              55.3
1 tons/acre   at 35% moisture. |   2 Earlage   yield as a percent of P9910AM1/P9519AM. | 3 In vitro starch digestibility, 7 hour.
Conclusions
• Earlage or snaplage continues to grow in popularity because
  it allows the production of a high-energy feed product that is
  easily harvested, stored and fed.
• For livestock producers, harvesting corn as earlage or
  snaplage eliminates grain drying costs and produces an
  excellent feed for ruminant animals.
• Harvesting high moisture grain as earlage or snaplage results
  in 15 to 20% higher yields per acre than harvesting only HM
  grain.
   – This product is similar in quality and energy availability to HM grain.

• Harvest moisture is key – targeting 38 to 42% final moisture
  helps maintain high yields and high quality.

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Harvesting Earlage & Snaplage Silage –Insights for Success

  • 1. Harvesting Earlage and Snaplage Silage – Insights for Success
  • 2. Introduction • Dairy and beef producers have recently adopted a new method of harvesting high-moisture (HM) grain as earlage or snaplage (earlage and snaplage are used interchangeably here). • This high-moisture grain product is the result of harvesting the whole ear including husks, cob, ear shank and grain. – Harvested by attaching a corn snapper head to a forage chopper with a kernel processor on-board. – Allows for one-step harvest and kernel processing and results in substantial time and fuel savings compared to other methods. • Harvesting earlage increases yield by 10 to 15% compared to harvesting only the HM grain. • Earlage has feed value intermediate to HM grain and corn silage. – Quality of earlage depends on how much cob, husk and leaves are included in the final harvested product. – In most cases earlage will have NEL more similar to HM grain than corn silage.
  • 3. Nutrient Components of Earlage • Achieving high earlage yields with the highest levels of energy and starch availability is the goal of harvesting earlage. Table 1. Average nutrient composition in HM ear corn (100% DM Basis). Component Protein % Starch % NDF % Ash % Grain 9.87 68.99 7.82 1.44 Cob 1.92 - 84.29 1.32 Husk/shank 4.00 - 78.97 3.81 Whole ear 8.23 52.14 23.74 1.56 Proportions (on a dry-weight basis) of a corn plant at maturity: Grain: 45.9% Stalk: 27.5% Leaf: 11.4% Cob: 8.2% Husk: 7%
  • 4. Harvest moisture is Key to Earlage/Snaplage Success • Ideal harvest moisture increases harvest efficiency and maximizes yield and earlage processing. ‒ Results in better fermentation success and maximizes earlage quality and starch availability. • Ideal harvest moisture is between 36 and 42% for the final product (kernel moisture is about 34 to 36% at this stage). At this moisture: – Corn is physiologically mature (black layer is just evident) and maximum starch production has occurred. – Digestibility of the cob is high. Research shows that cob digestibility declines rapidly as drydown occurs. • If snaplage moisture content gets below ~35%, consider switching to harvesting only the grain as HM corn. – Helps prevent potential feeding and digestibility concerns.
  • 5. Equipment for Earlage or Snaplage • Technically, earlage includes only grain and cob and is harvested with a combine adjusted to retain the cob portion after going through the rotor or shelling part of the combine. • Snaplage is the harvest of whole ears including husks, shanks, cob and some leaves. • This product is harvested with a snapping head mounted on a forage chopper. • Most major manufacturers of forage chopping equipment also make snapper heads. • There are also compatible aftermarket snapper heads available for purchase, especially for self-propelled choppers.
  • 6. Equipment Adjustment for Earlage or Snaplage • Set up and adjustment can have a large influence on the quantity and quality of the harvested product. • For snaplage, it is critical to retain corn ears, shanks and some leaves, but to avoid harvesting excessive leaf or stalk material. • The leaves that are harvested should be cut up or shredded rather than having long leaf strands in the mixture. • Adjust equipment to maximize kernel and cob damage. – Use a very short chopping length and fine-toothed rollers adjusted to 2 to 3 mm apart. – Set the differential speed of the rollers higher with snaplage than for silage. – All corn kernels should be cracked and cob pieces should be smaller than your thumbnail. – Consult your owner’s manual for proper adjustment information.
  • 7. Storage, Fermentation and Feedout • All types of silos can make good storage structures for earlage/snaplage when proper silage storage principles are followed. • Pack properly to exclude oxygen quickly. Snaplage will achieve a higher density than corn silage and should pack more easily. • Use key packing strategies including thin layers and adequate tractor weight when packing silo bunkers. • Cover bunkers and silos quickly after filling to prevent oxygen penetration into the silo. Use several layers of plastic and secure tightly. • Use Pioneer brand 11B91 HM grain inoculant for best results in fermentation and in maintaining aerobic stability on feedout.. • For silage bags, monitor plastic for holes and repair as quickly as possible to avoid oxygen pentration into the bag. • On feedout, maintain high feeding rates and a clean silage face. This helps to avoid losses due to heating and spoilage.
  • 8. Performance of Pioneer® brand Hybrids • In 2012 several growers in Wisconsin harvested side-by-side plots of Pioneer brand corn hybrids as snaplage – Hybrids were very similar in maturity and produced a similar end product. • At two locations, a sample of five ears were harvested, hand shelled and ear components weighed. • The grain percentage was very similar among hybrids and between the two locations ranging from 82 to 84%. 2012 Wisconsin Snaplage Trials Coleman, WI – Harvested: 9/12/2012 Earlage Earlage CP NDF Starch Starch Hybrid %2 Yield1 Moist.% % % % Digest.3 P9910AM1 6.11 102 34.9 8.3 14.8 61.6 63.0 P9917AM1 5.95 99 35.6 8.3 16.8 59.1 62.4 P9807HR 5.45 91 38.2 8.1 15.9 59.2 66.8 P9748HR 5.94 99 39.5 8.3 14.1 62.5 69.3 P9630AM1 5.80 97 31.7 8.5 13.7 63.3 60.1 P9519AM 5.87 98 34.8 8.7 17.0 60.9 64.3 Average 5.85 35.8 8.4 15.4 61.1 64.3 1 tons/acre at 35% moisture. | 2 Earlage yield as a percent of P9910AM1/P9519AM. | 3 In vitro starch digestibility, 7 hour.
  • 9. Performance of Pioneer® brand Hybrids 2012 Wisconsin Snaplage Trials Mosinee, WI – Harvested: 9/13/2012 Earlage Earlage CP NDF Starch Starch Hybrid %2 Yield1 Moist.% % % % Digest.3 P9910AM1 6.58 101 38.5 7.7 15.4 60.7 68.9 P9807HR 6.43 99 39.8 8.1 14.0 62.6 71.5 P9748HR 6.26 96 37.0 8.4 13.4 63.3 69.2 P9519AM 6.41 99 36.4 8.9 13.2 63.1 65.5 Average 6.42 37.9 8.3 14.0 62.4 68.7 Dorchester, WI – Harvested 9/21/2012 Earlage Earlage CP NDF Starch Starch Hybrid %2 Yield1 Moist.% % % % Digest.3 P0115AM1 6.73 96 31.8 7.8 11.1 65.9 58.0 P9910AM1 6.67 95 29.0 7.9 10.6 66.1 54.2 P9675AM1 7.33 105 28.5 8.2 14.2 64.0 53.4 P9630AM1 7.11 102 27.2 8.1 12.9 64.1 55.5 P9519AM 7.31 105 29.0 8.2 18.0 59.2 55.1 P9411AM1 7.26 104 27.7 8.4 13.2 63.2 55.3 Average 7.07 28.9 8.1 13.3 63.8 55.3 1 tons/acre at 35% moisture. | 2 Earlage yield as a percent of P9910AM1/P9519AM. | 3 In vitro starch digestibility, 7 hour.
  • 10. Conclusions • Earlage or snaplage continues to grow in popularity because it allows the production of a high-energy feed product that is easily harvested, stored and fed. • For livestock producers, harvesting corn as earlage or snaplage eliminates grain drying costs and produces an excellent feed for ruminant animals. • Harvesting high moisture grain as earlage or snaplage results in 15 to 20% higher yields per acre than harvesting only HM grain. – This product is similar in quality and energy availability to HM grain. • Harvest moisture is key – targeting 38 to 42% final moisture helps maintain high yields and high quality.