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Power MOSFET Basics
        By Vrej Barkhordarian, International Rectifier, El Segundo, Ca.




                Breakdown Voltage......................................... 5

                On-resistance.................................................. 6

                Transconductance............................................ 6

                Threshold Voltage........................................... 7

                Diode Forward Voltage.................................. 7

                Power Dissipation........................................... 7

                Dynamic Characteristics................................ 8

                Gate Charge.................................................... 10

                dV/dt Capability............................................... 11




www.irf.com
Power MOSFET Basics
                       Vrej Barkhordarian, International Rectifier, El Segundo, Ca.


Discrete power MOSFETs
                                                 Source          Field   Gate     Gate               Drain
employ semiconductor                             Contact         Oxide   Oxide Metallization        Contact
processing techniques that are
similar to those of today's VLSI
circuits, although the device
geometry, voltage and current
levels are significantly different                                                                                n* Drain
                                     n* Source
from the design used in VLSI                                                        tox
devices. The metal oxide
semiconductor field effect                                                                          p-Substrate
transistor (MOSFET) is based
on the original field-effect                               Channel             l
transistor introduced in the
70s. Figure 1 shows the
device schematic, transfer                                                  (a)
characteristics and device
symbol for a MOSFET. The                                        ID
invention of the power
MOSFET was partly driven by
the limitations of bipolar power
junction transistors (BJTs)
which, until recently, was the
device of choice in power
electronics applications.
                                                                 0
 Although it is not possible to                                      0    VT                  VGS
define absolutely the operating                                             (b)
boundaries of a power device,
we will loosely refer to the                                                   ID
power device as any device
that can switch at least 1A.                                                   D
The bipolar power transistor is
                                                                                     SB
a current controlled device. A                                                       (Channel or Substrate)
large base drive current as
                                                            G
high as one-fifth of the
collector current is required to                                               S
keep the device in the ON
                                                                           (c)
state.
                                      Figure 1. Power MOSFET (a) Schematic, (b) Transfer Characteristics, (c)
Also, higher reverse base drive                                Device Symbol.
currents are required to obtain
fast turn-off. Despite the very advanced state of manufacturability and lower costs of BJTs, these
limitations have made the base drive circuit design more complicated and hence more expensive than the
power MOSFET.
Another BJT limitation is that both electrons and holes                   2000
contribute to conduction. Presence of holes with their higher




                                                                                    Holdoff Voltage (V)
carrier lifetime causes the switching speed to be several orders of        1500
magnitude slower than for a power MOSFET of similar size and                         Bipolar
voltage rating. Also, BJTs suffer from thermal runaway. Their                     Transistors
                                                                           1000
forward voltage drop decreases with increasing temperature
causing diversion of current to a single device when several
                                                                            500    MOS
devices are paralleled. Power MOSFETs, on the other hand, are
majority carrier devices with no minority carrier injection. They
                                                                              0
are superior to the BJTs in high frequency applications where                   1       10    100     1000
switching power losses are important. Plus, they can withstand                    Maximum Current (A)
simultaneous application of high current and voltage without               Figure 2. Current-Voltage
undergoing destructive failure due to second breakdown. Power         Limitations of MOSFETs and BJTs.
MOSFETs can also be paralleled easily because the forward
voltage drop increases with increasing temperature, ensuring an even distribution of current among all
components.

However, at high breakdown voltages (>200V) the on-state voltage drop of the power MOSFET becomes
higher than that of a similar size bipolar device with similar voltage rating. This makes it more attractive
to use the bipolar power transistor at the expense of worse high frequency performance. Figure 2 shows
the present current-voltage limitations of power MOSFETs and BJTs. Over time, new materials,
structures and processing techniques are expected to raise these limits.
                        Source
                                     Gate       Polysilicon
                                     Oxide         Gate
                                                                      Source
                                                                    Metallization




               p+ Body Region                Channels                   p+
                                 +    p                       n+
                                 n                                                                            D
                                          Drift Region
                                                                   n- Epi Layer

                                                                                                          G

                                                                   n+ Substrate                               S
                                                                      (100)




                Drain
             Metallization
                                                   Drain

                  Figure 3. Schematic Diagram for an n-Channel Power MOSFET and the Device.
Figure 3 shows schematic diagram and Figure 4 shows the physical origin of the parasitic components in
an n-channel power MOSFET. The parasitic JFET appearing between the two body implants restricts
current flow when the depletion widths of the two adjacent body diodes extend into the drift region with
increasing drain voltage. The parasitic BJT can make the device susceptible to unwanted device turn-on
and premature breakdown. The base resistance RB must be minimized through careful design of the
doping and distance under the source region. There are several parasitic capacitances associated with
the power MOSFET as shown in Figure 3.
CGS is the capacitance due to the overlap of the source and the channel regions by the polysilicon gate
and is independent of applied voltage. CGD consists of two parts, the first is the capacitance associated
with the overlap of the polysilicon gate and the silicon underneath in the JFET region. The second part is
the capacitance associated with the depletion region immediately under the gate. CGD is a nonlinear
function of voltage. Finally, CDS, the capacitance associated with the body-drift diode, varies inversely
with the square root of the drain-source bias. There are currently two designs of power MOSFETs, usually
referred to as the planar and the trench designs. The planar design has already been introduced in the
schematic of Figure 3. Two variations of the trench power MOSFET are shown Figure 5. The trench
technology has the advantage of higher cell density but is more difficult to manufacture than the planar
device.




                                                   Metal


                                                                   Cgsm     LTO

                                              CGS2
                                                           CGD
                 n-                  CGS1
                                             RCh                                        n-

                                                                 JFET
                      -        RB
                 p                     BJT


           CDS
                                                                  REPI




                      n- Epi Layer


                      n- Substrate

                                        Figure 4. Power MOSFET Parasitic Components.
BREAKDOWN VOLTAGE
                                                       S                   G         S
Breakdown voltage,
BVDSS, is the voltage at
which the reverse-biased
body-drift diode breaks
down and significant
current starts to flow
between the source and
drain by the avalanche
multiplication process,
while the gate and
source are shorted
together. Current-voltage
characteristics of a                                                  Electron Flow
power MOSFET are
shown in Figure 6.
BVDSS is normally
measured at 250µA drain
current. For drain
voltages below BVDSS
and with no bias on the
gate, no channel is                                                            D
formed under the gate at                                                   (a)
the surface and the drain
voltage is entirely                                  Source                                Source
supported by the                                                                      Gate
reverse-biased body-drift
p-n junction. Two related
                             Oxide
phenomena can occur in                                                    Gate
                                                                          Oxide
poorly designed and
processed devices:
punch-through and
reach-through. Punch-
through is observed                                           Channel
                                        n- Epi Layer
when the depletion
region on the source side
of the body-drift p-n
junction reaches the
                                          n+ Substrate
source region at drain
                                              (100)
voltages below the rated
avalanche voltage of the
device. This provides a
current path between
                                                                                 Drain
source and drain and
                                                                             (b)
causes a soft breakdown
characteristics as shown      Figure 5. Trench MOSFET (a) Current Crowding in V-Groove Trench MOSFET,
in Figure 7. The leakage                               (b) Truncated V-Groove MOSFET
current flowing between
source and drain is denoted by IDSS. There are tradeoffs to be made between RDS(on) that requires shorter
channel lengths and punch-through avoidance that requires longer channel lengths.

The reach-through phenomenon occurs when the depletion region on the drift side of the body-drift p-n
junction reaches the epilayer-substrate interface before avalanching takes place in the epi. Once the
depletion edge enters the high carrier concentration substrate, a further increase in drain voltage will
cause the electric field to quickly reach the critical value of 2x105 V/cm where avalanching begins.
ON-RESISTANCE
The on-state resistance of a power MOSFET is made up of several components as shown in Figure 8:

R DS(on) = R source + R ch + R A + R J + R D + R sub + R wcml                                       (1)

where:
                                                                           25
Rsource = Source diffusion resistance
Rch = Channel resistance                                                                                              7

RA = Accumulation resistance
RJ = "JFET" component-resistance of the                                                                              Gate
region between the two body regions                                                                                 Voltage

RD = Drift region resistance                                               20
Rsub = Substrate resistance                                                                                           6




                                                                                Linear Region
Wafers with substrate resistivities of up to




                                                                                                      (Saturation
20mΩ-cm are used for high voltage




                                                                                                        Region)
devices and less than 5mΩ-cm for low
                                                                           15
voltage devices.

Rwcml = Sum of Bond Wire resistance, the                                                                              5
                                                Normalized Drain Current




Contact resistance between the source
and drain Metallization and the silicon,
metallization and Leadframe                                                10                   IDS VS VDS LOCUS
contributions. These are normally
negligible in high voltage devices but can                                                                            4
become significant in low voltage devices.

Figure 9 shows the relative importance of
each of the components to RDS(on) over the        5                                         3
voltage spectrum. As can be seen, at high
voltages the RDS(on) is dominated by epi
resistance and JFET component. This                                                         2
component is higher in high voltage
devices due to the higher resistivity or                                                    1
lower background carrier concentration in         0
                                                    0              5                    10             15
the epi. At lower voltages, the RDS(on) is
                                                                      Drain Voltage (Volts)
dominated by the channel resistance and
the contributions from the metal to            Figure 6. Current-Voltage Characteristics of Power MOSFET
semiconductor contact, metallization,
bond wires and leadframe. The substrate contribution becomes more significant for lower breakdown
voltage devices.

TRANSCONDUCTANCE
Transconductance, gfs, is a measure of the sensitivity of drain current to changes in gate-source bias.
This parameter is normally quoted for a Vgs that gives a drain current equal to about one half of the
maximum current rating value and for a VDS that ensures operation in the constant current region.
Transconductance is influenced by gate width, which increases in proportion to the active area as cell
density increases. Cell density has increased over the years from around half a million per square inch in
1980 to around eight million for planar MOSFETs and around 12 million for the trench technology. The
limiting factor for even higher cell densities is the photolithography process control and resolution that
allows contacts to be made to the source metallization in the center of the cells.
Channel length also affects transconductance. Reduced
channel length is beneficial to both gfs and on-resistance,
with punch-through as a tradeoff. The lower limit of this         ID
length is set by the ability to control the double-diffusion
process and is around 1-2mm today. Finally the lower the
gate oxide thickness the higher gfs.


                                                                             Soft
THRESHOLD VOLTAGE
                                                                                              Sharp

Threshold voltage, Vth, is defined as the minimum gate
electrode bias required to strongly invert the surface
under the poly and form a conducting channel between                            BVDSS        VDS
the source and the drain regions. Vth is usually measured
at a drain-source current of 250µA. Common values are        Figure 7. Power MOSFET Breakdown
2-4V for high voltage devices with thicker gate oxides, and              Characteristics
1-2V for lower voltage, logic-compatible devices with
thinner gate oxides. With power MOSFETs finding increasing use in portable electronics and wireless
communications where battery power is at a premium, the trend is toward lower values of RDS(on) and
Vth.


                                                                                GATE
DIODE FORWARD VOLTAGE
                                                                                                        N+
The diode forward voltage, VF, is the           SOURCE
guaranteed maximum forward drop of
the body-drain diode at a specified
value of source current. Figure 10                              RCH
                                                                                    RA
shows a typical I-V characteristics for            RSOURCE                                   P-BASE
                                                                       RJ
this diode at two temperatures. P-
channel devices have a higher VF due
to the higher contact resistance
between metal and p-silicon
compared with n-type silicon.
Maximum values of 1.6V for high                                                 RD
voltage devices (>100V) and 1.0V for
low voltage devices (<100V) are
common.


POWER DISSIPATION                                                                        N+ SUBSTRATE
                                                                                RSUB
The maximum allowable power
dissipation that will raise the die
temperature to the maximum
allowable when the case temperature                                         DRAIN
is held at 250C is important. It is give        Figure 8. Origin of Internal Resistance in a Power MOSFET.
by Pd where:

Pd = T j m ax- 25             (2)
         R thJC
Tjmax = Maximum allowable temperature of the p-n junction in the device (normally 1500C or 1750C) RthJC
= Junction-to-case thermal impedance of the device.


DYNAMIC CHARACTERISTICS
When the MOSFET is used as a switch, its basic function is to control the drain current by the gate
voltage. Figure 11(a) shows the transfer characteristics and Figure 11(b) is an equivalent circuit model
often used for the analysis of MOSFET switching performance.

                     Voltage Rating:       50V                      100V                     500V

                       Packaging

           Rwcml
                      Metallization

                        Source




           RCH          Channel




                         JFET
                        Region

           REPI

                       Expitaxial
                         Layer

                      Substrate


                   Figure 9. Relative Contributions to RDS(on) With Different Voltage Ratings.

The switching performance of a device is determined by the time required to establish voltage changes
across capacitances. RG is the distributed resistance of the gate and is approximately inversely
proportional to active area. LS and LD are source and drain lead inductances and are around a few tens of
nH. Typical values of input (Ciss), output (Coss) and reverse transfer (Crss) capacitances given in the data
sheets are used by circuit designers as a starting point in determining circuit component values. The data
sheet capacitances are defined in terms of the equivalent circuit capacitances as:
Ciss = CGS + CGD, CDS shorted                                                         100

Crss = CGD

Coss = CDS + CGD




                                                     ISD, Reverse Drain Current (A)
Gate-to-drain capacitance, CGD, is a                                                  10
nonlinear function of voltage and is the most
important parameter because it provides a                                                           TJ = 1500C
feedback loop between the output and the
input of the circuit. CGD is also called the
Miller capacitance because it causes the total                                                                         TJ = 250C
dynamic input capacitance to become greater                                            1
than the sum of the static capacitances.

Figure 12 shows a typical switching time test
circuit. Also shown are the components of
the rise and fall times with reference to the
                                                                                                                                              VGS = 0V
VGS and VDS waveforms.                                                                0.1
                                                                                         0.0             0.5            1.0         1.5     2.0          2.5
Turn-on delay, td(on), is the time taken to                             VSD, Source-to-Drain Voltage (V)
charge the input capacitance of the device
before drain current conduction can start.             Figure 10. Typical Source-Drain (Body) Diode Forward
                                                                      Voltage Characteristics.
Similarly, turn-off delay, td(off), is the time
taken to discharge the capacitance after the after is switched off.


                                                                                                                  D

     ID

                                                                                                                   LD
                                                                                                   CGD
                                                                                                                  D'

                                                G         RG
                                                                                               C           ID                             Body-drain
                             Slope = gfs
                                                                                                                              CDS           Diode

                                                                                                                  S'
                                                                                                   CGS
                                                                                                                   LS
                                  VGS


                                                                                                                  S
                       (a)                                                                                       (b)

     Figure 11. Power MOSFET (a) Transfer characteristics, (b) Equivalent Circuit Showing Components That
                                    Have Greatest Effect on Switching
GATE CHARGE
                                                                                         RD
Although input capacitance                                          VDS
values are useful, they do not
provide accurate results when
comparing the switching                                                              D.U.T.
                                                          VGS
performances of two devices
from different manufacturers.                                                                      -
Effects of device size and                      RG
                                                                                                     VDD
transconductance make such                                                                         +
comparisons more difficult. A
more useful parameter from the
circuit design point of view is
                                                  -10V
the gate charge rather than
                                                                    µ
                                                    Pulse Width < 1µs
capacitance. Most                                   Duty Factor < 0.1%
manufacturers include both
parameters on their data sheets.
                                                                        (a)
Figure 13 shows a typical gate
charge waveform and the test                    td(on)      tr                         td(off) tf
circuit. When the gate is
connected to the supply voltage,    VGS
VGS starts to increase until it     100%
reaches Vth, at which point the
drain current starts to flow and
the CGS starts to charge. During
the period t1 to t2, CGS
continues to charge, the gate
voltage continues to rise and
drain current rises
                                     90%
proportionally. At time t2, CGS
is completely charged and the
                                     VDS
drain current reaches the
predetermined current ID and                                              (b)
stays constant while the drain           Figure 12. Switching Time Test (a) Circuit, (b) VGS and VDS
voltage starts to fall. With                                         Waveforms
reference to the equivalent
circuit model of the MOSFET shown in Figure 13, it can be seen that with CGS fully charged at t2, VGS
becomes constant and the drive current starts to charge the Miller capacitance, CDG. This continues
until time t3.
Charge time for the Miller capacitance is
                                                                                                           VDD
larger than that for the gate to source
capacitance CGS due to the rapidly changing
drain voltage between t2 and t3 (current = C
dv/dt). Once both of the capacitances CGS                                                        ID                     D

and CGD are fully charged, gate voltage (VGS)
starts increasing again until it reaches the
supply voltage at time t4. The gate charge                                  CDG                            D

(QGS + QGD) corresponding to time t3 is the
bare minimum charge required to switch                                                     G
the device on. Good circuit design practice
dictates the use of a higher gate voltage
than the bare minimum required for                                              S                          S
switching and therefore the gate charge                    ID                        CGS
used in the calculations is QG
corresponding to t4.                                                      TEST CIRCUIT
                                                                                  (a)
The advantage of using gate charge is that
the designer can easily calculate the
amount of current required from the drive
circuit to switch the device on in a desired                              OGS              OGD
length of time because Q = CV and I = C
dv/dt, the Q = Time x current. For                        VG
example, a device with a gate charge of
20nC can be turned on in 20µsec if 1ma is                                              GATE
supplied to the gate or it can turn on in                  VG(TH)                     VOLTAGE
20nsec if the gate current is increased to
1A. These simple calculations would not                           t0 t1         t2                    t3       t4
have been possible with input capacitance                                                                           t
                                                                                            DRAIN
values.                                                                                    VOLTAGE
                                                                                                           DRAIN CURRENT

dv/dt CAPABILITY                                            VDD
                                                                                                               ID
Peak diode recovery is defined as the
maximum rate of rise of drain-source
voltage allowed, i.e., dv/dt capability. If this                        WAVEFORM
rate is exceeded then the voltage across the                                   (b)
gate-source terminals may become higher
than the threshold voltage of the device,            Figure 13. Gate Charge Test (a) Circuit, (b) Resulting Gate
forcing the device into current conduction                            and Drain Waveforms.
mode, and under certain conditions a
catastrophic failure may occur. There are two possible mechanisms by which a dv/dt induced turn-on
may take place. Figure 14 shows the equivalent circuit model of a power MOSFET, including the
parasitic BJT. The first mechanism of dv/dt induced turn-on becomes active through the feedback action
of the gate-drain capacitance, CGD. When a voltage ramp appears across the drain and source terminal
of the device a current I1 flows through the gate resistance, RG, by means of the gate-drain capacitance,
CGD. RG is the total gate resistance in the circuit and the voltage drop across it is given by:


                        dv
VGS = I1 R G = R G C GD                      (3)
                        dt

When the gate voltage VGS exceeds the threshold voltage of the device Vth, the device is forced into
conduction. The dv/dt capability for this mechanism is thus set by:
dv   V
   = th
dt  R G C GD                                (4)



It is clear that low Vth
devices are more prone to                                         DRAIN
dv/dt turn-on. The
negative temperature
coefficient of Vth is of
                                                                   D
special importance in                I1
applications where high                                                      CDB
temperature environments                    CGD
                                                                                     NPN
are present. Also gate                                                             BIPOLAR         APPLIED
circuit impedance has to be                  G                       I2          TRANSISTOR         RAMP
chooses carefully to avoid                                                                         VOLTAGE
this effect.                       RG                                        RB
The second mechanism for                    CGS
the dv/dt turn-on in
                                                                   S
MOSFETs is through the
parasitic BJT as shown in
Figure 15. The capacitance
associated with the                                              SOURCE
depletion region of the body
diode extending into the             Figure 14. Equivalent Circuit of Power MOSFET Showing Two Possible
drift region is denoted as                          Mechanisms for dv/dt Induced Turn-on.
CDB and appears between
the base of the BJT and the drain of the MOSFET. This capacitance gives rise to a current I 2 to flow
through the base resistance RB when a voltage ramp appears across the drain-source terminals. With
analogy to the first mechanism, the dv/dt capability of this mechanism is:

dv VBE
   =                       (5)
dt   R BC DB
                                                                SOURCE
                                                                                                   GATE

If the voltage that develops across RB is greater                N+           A
than about 0.7V, then the base-emitter junction
is forward-biased and the parasitic BJT is                            LN+
turned on. Under the conditions of high (dv/dt)                RS
and large values of RB, the breakdown voltage of
the MOSFET will be limited to that of the open-
base breakdown voltage of the BJT. If the
applied drain voltage is greater than the open-                                     CDS
base breakdown voltage, then the MOSFET will
enter avalanche and may be destroyed if the
current is not limited externally.
Increasing (dv/dt) capability therefore requires
reducing the base resistance RB by increasing
the body region doping and reducing the
distance current I2 has to flow laterally before it
is collected by the source metallization. As in
                                                                            DRAIN
the first mode, the BJT related dv/dt capability
becomes worse at higher temperatures because             Figure 15. Physical Origin of the Parasitic BJT
RB increases and VBE decreases with increasing         Components That May Cause dv/dt Induced Turn-on
temperature.
References:

"HEXFET Power MOSFET Designer's Manual - Application Notes and Reliability Data," International
Rectifier
"Modern Power Devices," B. Jayant Baliga
"Physics of Semiconductor Devices," S. M. Sze
"Power FETs and Their Applications," Edwin S. Oxner
"Power MOSFETs - Theory and Applications," Duncan A. Grant and John Gower

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Mosfet 2

  • 1. Power MOSFET Basics By Vrej Barkhordarian, International Rectifier, El Segundo, Ca. Breakdown Voltage......................................... 5 On-resistance.................................................. 6 Transconductance............................................ 6 Threshold Voltage........................................... 7 Diode Forward Voltage.................................. 7 Power Dissipation........................................... 7 Dynamic Characteristics................................ 8 Gate Charge.................................................... 10 dV/dt Capability............................................... 11 www.irf.com
  • 2. Power MOSFET Basics Vrej Barkhordarian, International Rectifier, El Segundo, Ca. Discrete power MOSFETs Source Field Gate Gate Drain employ semiconductor Contact Oxide Oxide Metallization Contact processing techniques that are similar to those of today's VLSI circuits, although the device geometry, voltage and current levels are significantly different n* Drain n* Source from the design used in VLSI tox devices. The metal oxide semiconductor field effect p-Substrate transistor (MOSFET) is based on the original field-effect Channel l transistor introduced in the 70s. Figure 1 shows the device schematic, transfer (a) characteristics and device symbol for a MOSFET. The ID invention of the power MOSFET was partly driven by the limitations of bipolar power junction transistors (BJTs) which, until recently, was the device of choice in power electronics applications. 0 Although it is not possible to 0 VT VGS define absolutely the operating (b) boundaries of a power device, we will loosely refer to the ID power device as any device that can switch at least 1A. D The bipolar power transistor is SB a current controlled device. A (Channel or Substrate) large base drive current as G high as one-fifth of the collector current is required to S keep the device in the ON (c) state. Figure 1. Power MOSFET (a) Schematic, (b) Transfer Characteristics, (c) Also, higher reverse base drive Device Symbol. currents are required to obtain fast turn-off. Despite the very advanced state of manufacturability and lower costs of BJTs, these limitations have made the base drive circuit design more complicated and hence more expensive than the power MOSFET.
  • 3. Another BJT limitation is that both electrons and holes 2000 contribute to conduction. Presence of holes with their higher Holdoff Voltage (V) carrier lifetime causes the switching speed to be several orders of 1500 magnitude slower than for a power MOSFET of similar size and Bipolar voltage rating. Also, BJTs suffer from thermal runaway. Their Transistors 1000 forward voltage drop decreases with increasing temperature causing diversion of current to a single device when several 500 MOS devices are paralleled. Power MOSFETs, on the other hand, are majority carrier devices with no minority carrier injection. They 0 are superior to the BJTs in high frequency applications where 1 10 100 1000 switching power losses are important. Plus, they can withstand Maximum Current (A) simultaneous application of high current and voltage without Figure 2. Current-Voltage undergoing destructive failure due to second breakdown. Power Limitations of MOSFETs and BJTs. MOSFETs can also be paralleled easily because the forward voltage drop increases with increasing temperature, ensuring an even distribution of current among all components. However, at high breakdown voltages (>200V) the on-state voltage drop of the power MOSFET becomes higher than that of a similar size bipolar device with similar voltage rating. This makes it more attractive to use the bipolar power transistor at the expense of worse high frequency performance. Figure 2 shows the present current-voltage limitations of power MOSFETs and BJTs. Over time, new materials, structures and processing techniques are expected to raise these limits. Source Gate Polysilicon Oxide Gate Source Metallization p+ Body Region Channels p+ + p n+ n D Drift Region n- Epi Layer G n+ Substrate S (100) Drain Metallization Drain Figure 3. Schematic Diagram for an n-Channel Power MOSFET and the Device.
  • 4. Figure 3 shows schematic diagram and Figure 4 shows the physical origin of the parasitic components in an n-channel power MOSFET. The parasitic JFET appearing between the two body implants restricts current flow when the depletion widths of the two adjacent body diodes extend into the drift region with increasing drain voltage. The parasitic BJT can make the device susceptible to unwanted device turn-on and premature breakdown. The base resistance RB must be minimized through careful design of the doping and distance under the source region. There are several parasitic capacitances associated with the power MOSFET as shown in Figure 3. CGS is the capacitance due to the overlap of the source and the channel regions by the polysilicon gate and is independent of applied voltage. CGD consists of two parts, the first is the capacitance associated with the overlap of the polysilicon gate and the silicon underneath in the JFET region. The second part is the capacitance associated with the depletion region immediately under the gate. CGD is a nonlinear function of voltage. Finally, CDS, the capacitance associated with the body-drift diode, varies inversely with the square root of the drain-source bias. There are currently two designs of power MOSFETs, usually referred to as the planar and the trench designs. The planar design has already been introduced in the schematic of Figure 3. Two variations of the trench power MOSFET are shown Figure 5. The trench technology has the advantage of higher cell density but is more difficult to manufacture than the planar device. Metal Cgsm LTO CGS2 CGD n- CGS1 RCh n- JFET - RB p BJT CDS REPI n- Epi Layer n- Substrate Figure 4. Power MOSFET Parasitic Components.
  • 5. BREAKDOWN VOLTAGE S G S Breakdown voltage, BVDSS, is the voltage at which the reverse-biased body-drift diode breaks down and significant current starts to flow between the source and drain by the avalanche multiplication process, while the gate and source are shorted together. Current-voltage characteristics of a Electron Flow power MOSFET are shown in Figure 6. BVDSS is normally measured at 250µA drain current. For drain voltages below BVDSS and with no bias on the gate, no channel is D formed under the gate at (a) the surface and the drain voltage is entirely Source Source supported by the Gate reverse-biased body-drift p-n junction. Two related Oxide phenomena can occur in Gate Oxide poorly designed and processed devices: punch-through and reach-through. Punch- through is observed Channel n- Epi Layer when the depletion region on the source side of the body-drift p-n junction reaches the n+ Substrate source region at drain (100) voltages below the rated avalanche voltage of the device. This provides a current path between Drain source and drain and (b) causes a soft breakdown characteristics as shown Figure 5. Trench MOSFET (a) Current Crowding in V-Groove Trench MOSFET, in Figure 7. The leakage (b) Truncated V-Groove MOSFET current flowing between source and drain is denoted by IDSS. There are tradeoffs to be made between RDS(on) that requires shorter channel lengths and punch-through avoidance that requires longer channel lengths. The reach-through phenomenon occurs when the depletion region on the drift side of the body-drift p-n junction reaches the epilayer-substrate interface before avalanching takes place in the epi. Once the depletion edge enters the high carrier concentration substrate, a further increase in drain voltage will cause the electric field to quickly reach the critical value of 2x105 V/cm where avalanching begins.
  • 6. ON-RESISTANCE The on-state resistance of a power MOSFET is made up of several components as shown in Figure 8: R DS(on) = R source + R ch + R A + R J + R D + R sub + R wcml (1) where: 25 Rsource = Source diffusion resistance Rch = Channel resistance 7 RA = Accumulation resistance RJ = "JFET" component-resistance of the Gate region between the two body regions Voltage RD = Drift region resistance 20 Rsub = Substrate resistance 6 Linear Region Wafers with substrate resistivities of up to (Saturation 20mΩ-cm are used for high voltage Region) devices and less than 5mΩ-cm for low 15 voltage devices. Rwcml = Sum of Bond Wire resistance, the 5 Normalized Drain Current Contact resistance between the source and drain Metallization and the silicon, metallization and Leadframe 10 IDS VS VDS LOCUS contributions. These are normally negligible in high voltage devices but can 4 become significant in low voltage devices. Figure 9 shows the relative importance of each of the components to RDS(on) over the 5 3 voltage spectrum. As can be seen, at high voltages the RDS(on) is dominated by epi resistance and JFET component. This 2 component is higher in high voltage devices due to the higher resistivity or 1 lower background carrier concentration in 0 0 5 10 15 the epi. At lower voltages, the RDS(on) is Drain Voltage (Volts) dominated by the channel resistance and the contributions from the metal to Figure 6. Current-Voltage Characteristics of Power MOSFET semiconductor contact, metallization, bond wires and leadframe. The substrate contribution becomes more significant for lower breakdown voltage devices. TRANSCONDUCTANCE Transconductance, gfs, is a measure of the sensitivity of drain current to changes in gate-source bias. This parameter is normally quoted for a Vgs that gives a drain current equal to about one half of the maximum current rating value and for a VDS that ensures operation in the constant current region. Transconductance is influenced by gate width, which increases in proportion to the active area as cell density increases. Cell density has increased over the years from around half a million per square inch in 1980 to around eight million for planar MOSFETs and around 12 million for the trench technology. The limiting factor for even higher cell densities is the photolithography process control and resolution that allows contacts to be made to the source metallization in the center of the cells.
  • 7. Channel length also affects transconductance. Reduced channel length is beneficial to both gfs and on-resistance, with punch-through as a tradeoff. The lower limit of this ID length is set by the ability to control the double-diffusion process and is around 1-2mm today. Finally the lower the gate oxide thickness the higher gfs. Soft THRESHOLD VOLTAGE Sharp Threshold voltage, Vth, is defined as the minimum gate electrode bias required to strongly invert the surface under the poly and form a conducting channel between BVDSS VDS the source and the drain regions. Vth is usually measured at a drain-source current of 250µA. Common values are Figure 7. Power MOSFET Breakdown 2-4V for high voltage devices with thicker gate oxides, and Characteristics 1-2V for lower voltage, logic-compatible devices with thinner gate oxides. With power MOSFETs finding increasing use in portable electronics and wireless communications where battery power is at a premium, the trend is toward lower values of RDS(on) and Vth. GATE DIODE FORWARD VOLTAGE N+ The diode forward voltage, VF, is the SOURCE guaranteed maximum forward drop of the body-drain diode at a specified value of source current. Figure 10 RCH RA shows a typical I-V characteristics for RSOURCE P-BASE RJ this diode at two temperatures. P- channel devices have a higher VF due to the higher contact resistance between metal and p-silicon compared with n-type silicon. Maximum values of 1.6V for high RD voltage devices (>100V) and 1.0V for low voltage devices (<100V) are common. POWER DISSIPATION N+ SUBSTRATE RSUB The maximum allowable power dissipation that will raise the die temperature to the maximum allowable when the case temperature DRAIN is held at 250C is important. It is give Figure 8. Origin of Internal Resistance in a Power MOSFET. by Pd where: Pd = T j m ax- 25 (2) R thJC Tjmax = Maximum allowable temperature of the p-n junction in the device (normally 1500C or 1750C) RthJC = Junction-to-case thermal impedance of the device. DYNAMIC CHARACTERISTICS
  • 8. When the MOSFET is used as a switch, its basic function is to control the drain current by the gate voltage. Figure 11(a) shows the transfer characteristics and Figure 11(b) is an equivalent circuit model often used for the analysis of MOSFET switching performance. Voltage Rating: 50V 100V 500V Packaging Rwcml Metallization Source RCH Channel JFET Region REPI Expitaxial Layer Substrate Figure 9. Relative Contributions to RDS(on) With Different Voltage Ratings. The switching performance of a device is determined by the time required to establish voltage changes across capacitances. RG is the distributed resistance of the gate and is approximately inversely proportional to active area. LS and LD are source and drain lead inductances and are around a few tens of nH. Typical values of input (Ciss), output (Coss) and reverse transfer (Crss) capacitances given in the data sheets are used by circuit designers as a starting point in determining circuit component values. The data sheet capacitances are defined in terms of the equivalent circuit capacitances as:
  • 9. Ciss = CGS + CGD, CDS shorted 100 Crss = CGD Coss = CDS + CGD ISD, Reverse Drain Current (A) Gate-to-drain capacitance, CGD, is a 10 nonlinear function of voltage and is the most important parameter because it provides a TJ = 1500C feedback loop between the output and the input of the circuit. CGD is also called the Miller capacitance because it causes the total TJ = 250C dynamic input capacitance to become greater 1 than the sum of the static capacitances. Figure 12 shows a typical switching time test circuit. Also shown are the components of the rise and fall times with reference to the VGS = 0V VGS and VDS waveforms. 0.1 0.0 0.5 1.0 1.5 2.0 2.5 Turn-on delay, td(on), is the time taken to VSD, Source-to-Drain Voltage (V) charge the input capacitance of the device before drain current conduction can start. Figure 10. Typical Source-Drain (Body) Diode Forward Voltage Characteristics. Similarly, turn-off delay, td(off), is the time taken to discharge the capacitance after the after is switched off. D ID LD CGD D' G RG C ID Body-drain Slope = gfs CDS Diode S' CGS LS VGS S (a) (b) Figure 11. Power MOSFET (a) Transfer characteristics, (b) Equivalent Circuit Showing Components That Have Greatest Effect on Switching
  • 10. GATE CHARGE RD Although input capacitance VDS values are useful, they do not provide accurate results when comparing the switching D.U.T. VGS performances of two devices from different manufacturers. - Effects of device size and RG VDD transconductance make such + comparisons more difficult. A more useful parameter from the circuit design point of view is -10V the gate charge rather than µ Pulse Width < 1µs capacitance. Most Duty Factor < 0.1% manufacturers include both parameters on their data sheets. (a) Figure 13 shows a typical gate charge waveform and the test td(on) tr td(off) tf circuit. When the gate is connected to the supply voltage, VGS VGS starts to increase until it 100% reaches Vth, at which point the drain current starts to flow and the CGS starts to charge. During the period t1 to t2, CGS continues to charge, the gate voltage continues to rise and drain current rises 90% proportionally. At time t2, CGS is completely charged and the VDS drain current reaches the predetermined current ID and (b) stays constant while the drain Figure 12. Switching Time Test (a) Circuit, (b) VGS and VDS voltage starts to fall. With Waveforms reference to the equivalent circuit model of the MOSFET shown in Figure 13, it can be seen that with CGS fully charged at t2, VGS becomes constant and the drive current starts to charge the Miller capacitance, CDG. This continues until time t3.
  • 11. Charge time for the Miller capacitance is VDD larger than that for the gate to source capacitance CGS due to the rapidly changing drain voltage between t2 and t3 (current = C dv/dt). Once both of the capacitances CGS ID D and CGD are fully charged, gate voltage (VGS) starts increasing again until it reaches the supply voltage at time t4. The gate charge CDG D (QGS + QGD) corresponding to time t3 is the bare minimum charge required to switch G the device on. Good circuit design practice dictates the use of a higher gate voltage than the bare minimum required for S S switching and therefore the gate charge ID CGS used in the calculations is QG corresponding to t4. TEST CIRCUIT (a) The advantage of using gate charge is that the designer can easily calculate the amount of current required from the drive circuit to switch the device on in a desired OGS OGD length of time because Q = CV and I = C dv/dt, the Q = Time x current. For VG example, a device with a gate charge of 20nC can be turned on in 20µsec if 1ma is GATE supplied to the gate or it can turn on in VG(TH) VOLTAGE 20nsec if the gate current is increased to 1A. These simple calculations would not t0 t1 t2 t3 t4 have been possible with input capacitance t DRAIN values. VOLTAGE DRAIN CURRENT dv/dt CAPABILITY VDD ID Peak diode recovery is defined as the maximum rate of rise of drain-source voltage allowed, i.e., dv/dt capability. If this WAVEFORM rate is exceeded then the voltage across the (b) gate-source terminals may become higher than the threshold voltage of the device, Figure 13. Gate Charge Test (a) Circuit, (b) Resulting Gate forcing the device into current conduction and Drain Waveforms. mode, and under certain conditions a catastrophic failure may occur. There are two possible mechanisms by which a dv/dt induced turn-on may take place. Figure 14 shows the equivalent circuit model of a power MOSFET, including the parasitic BJT. The first mechanism of dv/dt induced turn-on becomes active through the feedback action of the gate-drain capacitance, CGD. When a voltage ramp appears across the drain and source terminal of the device a current I1 flows through the gate resistance, RG, by means of the gate-drain capacitance, CGD. RG is the total gate resistance in the circuit and the voltage drop across it is given by: dv VGS = I1 R G = R G C GD (3) dt When the gate voltage VGS exceeds the threshold voltage of the device Vth, the device is forced into conduction. The dv/dt capability for this mechanism is thus set by:
  • 12. dv V = th dt R G C GD (4) It is clear that low Vth devices are more prone to DRAIN dv/dt turn-on. The negative temperature coefficient of Vth is of D special importance in I1 applications where high CDB temperature environments CGD NPN are present. Also gate BIPOLAR APPLIED circuit impedance has to be G I2 TRANSISTOR RAMP chooses carefully to avoid VOLTAGE this effect. RG RB The second mechanism for CGS the dv/dt turn-on in S MOSFETs is through the parasitic BJT as shown in Figure 15. The capacitance associated with the SOURCE depletion region of the body diode extending into the Figure 14. Equivalent Circuit of Power MOSFET Showing Two Possible drift region is denoted as Mechanisms for dv/dt Induced Turn-on. CDB and appears between the base of the BJT and the drain of the MOSFET. This capacitance gives rise to a current I 2 to flow through the base resistance RB when a voltage ramp appears across the drain-source terminals. With analogy to the first mechanism, the dv/dt capability of this mechanism is: dv VBE = (5) dt R BC DB SOURCE GATE If the voltage that develops across RB is greater N+ A than about 0.7V, then the base-emitter junction is forward-biased and the parasitic BJT is LN+ turned on. Under the conditions of high (dv/dt) RS and large values of RB, the breakdown voltage of the MOSFET will be limited to that of the open- base breakdown voltage of the BJT. If the applied drain voltage is greater than the open- CDS base breakdown voltage, then the MOSFET will enter avalanche and may be destroyed if the current is not limited externally. Increasing (dv/dt) capability therefore requires reducing the base resistance RB by increasing the body region doping and reducing the distance current I2 has to flow laterally before it is collected by the source metallization. As in DRAIN the first mode, the BJT related dv/dt capability becomes worse at higher temperatures because Figure 15. Physical Origin of the Parasitic BJT RB increases and VBE decreases with increasing Components That May Cause dv/dt Induced Turn-on temperature.
  • 13. References: "HEXFET Power MOSFET Designer's Manual - Application Notes and Reliability Data," International Rectifier "Modern Power Devices," B. Jayant Baliga "Physics of Semiconductor Devices," S. M. Sze "Power FETs and Their Applications," Edwin S. Oxner "Power MOSFETs - Theory and Applications," Duncan A. Grant and John Gower