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ISO 14001: 2004 Implementation and Certification Process  at  Metal & Recycling Company (Case Study) Issam H. Al-Kahloot Envi. & Occupational Health Specialist Industrial Hygienist - Kuwait Oil Co.
[object Object],[object Object],[object Object],[object Object],ISO 14001: 2004 Implementation and Certification Process  at Metal & Recycling Company (Case Study)
Introduction to ISO 14001 Implementation
Introduction to ISO 14001 Implementation ,[object Object],[object Object],[object Object],[object Object],[object Object]
Why Pursue Environmental Management? ,[object Object],[object Object]
ISO 14001 Benefits ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
ISO 14001 Benefits cont. ,[object Object],[object Object],[object Object],[object Object],[object Object]
ISO 14001 Benefits cont. ,[object Object],[object Object],[object Object],[object Object]
ISO 14001 Benefits cont. ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
ISO 14001 Benefits cont. ,[object Object],[object Object],[object Object],[object Object]
[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],EMS Manual
EMS Manual ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
ISO 14001 & Environmental Management Systems
Definitions ,[object Object],[object Object]
Definitions ,[object Object],[object Object]
 
 
Definitions ,[object Object],[object Object]
Definitions ,[object Object]
Definitions ,[object Object],[object Object],[object Object],[object Object]
Facility-wide Department by Department Core of the EMS Aspects Legal Requirements A B C Departments Review Legal and  Other Requirements Evaluate for Significance Regulated Potential Release Energy and Business Plan Env. Load Significant Aspects Not Significant
Categorize Objectives and Targets Develop Environmental Management Programs “ Project Plan” Core of the EMS Develop Procedures and Work Practices  Tasks, Responsible   Parties, Time   Frames  Operational Controls  Monitoring and  Measurement EMP’s Procedures Work Prt.1 Work Prt.2 Work Prt.3 Objectives and Targets Environmental Management Programs Procedures/Work Practices Control/ Maintain (e.g.,  Regulatory Compliance) Improvement (e.g., Energy Reduction) Study (e.g., Feasibility Study) Significant Aspects
 
ISO 14001 Elements
ISO 14001 Elements : Planning
ISO 14001 Elements 4.4 Implementation and Operation Communication 4.4.2 4.4.4 4.4.3 Training , Awareness and Competence EMS Documentation Document Control Operational Control 4.4.5 4.4.6 4.4.7 Emergency Preparedness and Response 4.4.1 Structure and Responsibility
ISO 14001 Elements 4.5 Checking and Corrective Action Records Non-Conformance & Corrective &   Preventive Action  4.5.4 4.5.1 4.5.3 4.5.2 EMS Audit Monitoring &  Measurement
ISO 14001 Elements
Registration Process ,[object Object],[object Object],[object Object],[object Object],[object Object]
Registration Process ,[object Object],[object Object],[object Object],[object Object],[object Object]
Registration Process ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Registration Process ,[object Object],[object Object],[object Object],[object Object]
Metal and Recycling Company (MRC) ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],Metal and Recycling Company (MRC)
 
Metal and Recycling Company Environmental Management System & Environmental Integrity  Manual
Environmental Management System ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Environmental Management System ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],4.4  Implementation And Operation
Environmental Management System ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],4.5  Checking And Corrective Action. 
6067 sq.mt Total civil concrete area 108 sq,mt 18 m x 6 m Floor Alteration work VEHICLE WASHING AREA 7 414 sq,mt 18 m x  23 m Near labour resting room VEHICLE PARKING AREA 6 38 sq.mt 5.5 m x 7 m 3. Fuel station (Adjacent to garage extension)     147 sq.mt 21 m x 7 m 2. Extension of Garage ( only flooring)     50 sq,mt 10 m x 5 m 1. For storing Hydraulic oil- Near stores VEHICLE WORKSHOP 5 1200 sq.mt 30 m x 40 m Combined. Chemical & oil containers may be stored at southern end towards Swedish Co. CABLES CUTTING AREA & STORAGE OF CHEMICAL & OIL CONTAINERS 4 50 sq,mt 5 m x 10 m A new set up for this process is proposed with shelter, acid resistant flooring with drain facility.  BATTERY ACID DRAIN  3 1500 sq.mt 30 m x 50 m Opp. To Worker's resting room GAS CUTTING UNIT  2 840 sq.mt 20 m x  42m  Screening Area -Rectangular     1270 sq.mt 30 m x 30 m Material feed -semi circle epicentering Seram crane SHREDDER 1 TOTAL AREA AREA SIZE DETAILS LOCATION S.No
Logistics Logistics Quantitative measurement & record maintenance The generation of final waste   disposal from operation 7 Operation & Maintenance Operation /  Maintenance /  Env . team Electrical, water, oil  -  Energy consumption & waste index has to prepared To ascertain Energy Consumption 6 Maintenance Maintenance Periodical maintenance /  check list & Inspection To control oli leakage from pump, gearbox, hydrolic units . 5 Safety Dep't Safety Dep't Noise level meter has to be procured to measure noise at different operational zones . To monitor noise emission   4 Operation /  Commercial Operation Screening to avoid explosion and emission of toxic gases . The feed material to the shredder has to   be screened for prevention of entry of materials like pressure containers, gasoline tanks, Inflammable containers, etc ., 3 Operation   Operation ( b ) Providing concrete platform around shredder area  - to avoid sand & fine dust entering into shredder .      Operation /  HR   Environmental Team ( a )  Monitoring & Measurements M / s . KSIR &EPA to be contacted -  for sample analysis Emission of Dust particles 2   Environmental Team - Informed about identified Aspects and Impacts   at the shredder area 1 BUDGET HEAD PLAN RESPONSIBILITY ACTION TO BE TAKEN   DISSCUSSED POINTS S . No
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
Protecting the Environment is Everyone’s Job,  And So Is Maintaining the EMS!

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MRC ISO 14001 Implementation

  • 1. ISO 14001: 2004 Implementation and Certification Process at Metal & Recycling Company (Case Study) Issam H. Al-Kahloot Envi. & Occupational Health Specialist Industrial Hygienist - Kuwait Oil Co.
  • 2.
  • 3. Introduction to ISO 14001 Implementation
  • 4.
  • 5.
  • 6.
  • 7.
  • 8.
  • 9.
  • 10.
  • 11.
  • 12.
  • 13. ISO 14001 & Environmental Management Systems
  • 14.
  • 15.
  • 16.  
  • 17.  
  • 18.
  • 19.
  • 20.
  • 21. Facility-wide Department by Department Core of the EMS Aspects Legal Requirements A B C Departments Review Legal and Other Requirements Evaluate for Significance Regulated Potential Release Energy and Business Plan Env. Load Significant Aspects Not Significant
  • 22. Categorize Objectives and Targets Develop Environmental Management Programs “ Project Plan” Core of the EMS Develop Procedures and Work Practices  Tasks, Responsible Parties, Time Frames  Operational Controls  Monitoring and Measurement EMP’s Procedures Work Prt.1 Work Prt.2 Work Prt.3 Objectives and Targets Environmental Management Programs Procedures/Work Practices Control/ Maintain (e.g., Regulatory Compliance) Improvement (e.g., Energy Reduction) Study (e.g., Feasibility Study) Significant Aspects
  • 23.  
  • 25. ISO 14001 Elements : Planning
  • 26. ISO 14001 Elements 4.4 Implementation and Operation Communication 4.4.2 4.4.4 4.4.3 Training , Awareness and Competence EMS Documentation Document Control Operational Control 4.4.5 4.4.6 4.4.7 Emergency Preparedness and Response 4.4.1 Structure and Responsibility
  • 27. ISO 14001 Elements 4.5 Checking and Corrective Action Records Non-Conformance & Corrective & Preventive Action 4.5.4 4.5.1 4.5.3 4.5.2 EMS Audit Monitoring & Measurement
  • 29.
  • 30.
  • 31.
  • 32.
  • 33.
  • 34.
  • 35.  
  • 36. Metal and Recycling Company Environmental Management System & Environmental Integrity Manual
  • 37.
  • 38.
  • 39.
  • 40. 6067 sq.mt Total civil concrete area 108 sq,mt 18 m x 6 m Floor Alteration work VEHICLE WASHING AREA 7 414 sq,mt 18 m x  23 m Near labour resting room VEHICLE PARKING AREA 6 38 sq.mt 5.5 m x 7 m 3. Fuel station (Adjacent to garage extension)     147 sq.mt 21 m x 7 m 2. Extension of Garage ( only flooring)     50 sq,mt 10 m x 5 m 1. For storing Hydraulic oil- Near stores VEHICLE WORKSHOP 5 1200 sq.mt 30 m x 40 m Combined. Chemical & oil containers may be stored at southern end towards Swedish Co. CABLES CUTTING AREA & STORAGE OF CHEMICAL & OIL CONTAINERS 4 50 sq,mt 5 m x 10 m A new set up for this process is proposed with shelter, acid resistant flooring with drain facility. BATTERY ACID DRAIN 3 1500 sq.mt 30 m x 50 m Opp. To Worker's resting room GAS CUTTING UNIT 2 840 sq.mt 20 m x  42m Screening Area -Rectangular     1270 sq.mt 30 m x 30 m Material feed -semi circle epicentering Seram crane SHREDDER 1 TOTAL AREA AREA SIZE DETAILS LOCATION S.No
  • 41. Logistics Logistics Quantitative measurement & record maintenance The generation of final waste disposal from operation 7 Operation & Maintenance Operation / Maintenance / Env . team Electrical, water, oil - Energy consumption & waste index has to prepared To ascertain Energy Consumption 6 Maintenance Maintenance Periodical maintenance / check list & Inspection To control oli leakage from pump, gearbox, hydrolic units . 5 Safety Dep't Safety Dep't Noise level meter has to be procured to measure noise at different operational zones . To monitor noise emission 4 Operation / Commercial Operation Screening to avoid explosion and emission of toxic gases . The feed material to the shredder has to be screened for prevention of entry of materials like pressure containers, gasoline tanks, Inflammable containers, etc ., 3 Operation Operation ( b ) Providing concrete platform around shredder area - to avoid sand & fine dust entering into shredder .     Operation / HR Environmental Team ( a ) Monitoring & Measurements M / s . KSIR &EPA to be contacted - for sample analysis Emission of Dust particles 2   Environmental Team - Informed about identified Aspects and Impacts at the shredder area 1 BUDGET HEAD PLAN RESPONSIBILITY ACTION TO BE TAKEN DISSCUSSED POINTS S . No
  • 42.  
  • 43.  
  • 44.  
  • 45.  
  • 46.  
  • 47.  
  • 48.  
  • 49.  
  • 50.  
  • 51.  
  • 52.  
  • 53.  
  • 54.  
  • 55.  
  • 56.  
  • 57.  
  • 58.  
  • 59.  
  • 60.  
  • 61.  
  • 62.  
  • 63.  
  • 64.  
  • 65.  
  • 66.  
  • 67.  
  • 68.  
  • 69.  
  • 70.  
  • 71.  
  • 72.  
  • 73. Protecting the Environment is Everyone’s Job, And So Is Maintaining the EMS!