1. March19th,2010
EmbraerDay
IndustrialOperationsOverview
ArturCoutinho
IndustrialOperations

2. EmbraerDay2008
•P3ELaunch-EmbraerEnterpriseExcellenceProgram
•ProductionBottlenecksManagement
•InvestmentsinExistingSites
•ProductionReadinessforPhenom100Ramp-up
•AutomationInitiativesPlanning
•IntroductionofLeanConcept
•LeanInitiativesResults
•LookingtotheFuture

3. EmbraerDay2008
•P3ELaunch-EmbraerEnterpriseExcellenceProgram
•ProductionBottlenecksManagement
•InvestmentsinExistingSites
•ProductionReadinessforPhenom100Ramp-up
•AutomationInitiativesPlanning
•IntroductionofLeanConcept
•LeanInitiativesResults
•LookingtotheFuture

4. EmbraerEnterpriseExcellenceProgram
TransformationManagement
Lean
Enterprise
LeadershipPeople
Macro-StrategyCulture
Executive
Committee

5. EmbraerEnterpriseExcellenceProgram

6. Culture–EmbraerValues

7. EmbraerEnterpriseExcellenceProgram

8. 2009EmployeeClimateSurvey

9. HighLevelofEmployeeSatisfaction

11. 360ºLeadershipSurvey
TechnicalExpertiseBusiness
Management
Managementby
Results
FocusonCustomerPeopleManagementTeamworkBehavior"Lean"Thinking
3.303.30
3.203.20Target(80%)
Embraer’sResult
MaximumRate4.004.00

12. EmbraerDay2008
•P3ELaunch-EmbraerEnterpriseExcellenceProgram
•ProductionBottlenecksManagement
•InvestmentsinExistingSites
•ProductionReadinessforPhenom100Ramp-up
•AutomationInitiativesPlanning
•IntroductionofLeanConcept
•LeanInitiativesResults
•LookingtotheFuture

13. 1Q07–BottlenecksManagement
Flight
Preparation
Flight
Preparation
Sub-Assy
BOT
Sub-Assy
BOT
StructuralandFinalAssemblyStructuralandFinalAssembly
SheetMetal
SJK
SheetMetal
SJK
SheetMetal
BOT
SheetMetal
BOT
CabinetryShop
GPX
CabinetryShop
GPX
DeliveriesDeliveries
FinalAssy.FinalAssy.Fuselage
Equipage
Fuselage
Equipage
Matingand
Complem.
Matingand
Complem.SegmentsSegments
WingAssy.

14. 1Q10–BottlenecksManagement
Flight
Preparation
Flight
Preparation
TubingTubing
LaborLabor
OutsourcingOutsourcing
PaintingPainting
MachiningMachining
Sub-Assy
BOT
Sub-Assy
BOT
StructuralandFinalAssemblyStructuralandFinalAssembly
ChemicalMillingChemicalMilling
SheetMetal
SJK
SheetMetal
SJK
HarnessHarness
SuppliersSuppliers
SheetMetal
BOT
SheetMetal
BOT
CabinetryShop
GPX
CabinetryShop
GPX
CompositeComposite
DeliveriesDeliveries
FinalAssy.FinalAssy.Fuselage
Equipage
Fuselage
Equipage
Matingand
Complem.
Matingand
Complem.SegmentsSegments
WingAssy.WingAssy.WingEquipageWingEquipage
PhenomPhenomFamilyFamily
Fuselage
Equipage
Fuselage
EquipageFinalAssy.FinalAssy.Matingand
Complem.
Matingand
Complem.SegmentsSegments
ERJ145PlatformERJ145Platform
WingAssy.WingAssy.WingEquipageWingEquipageTankAssy.TankAssy.
E170/190
FinalAssy.Line
E170/190
FinalAssy.Line
Fuselage
Equipage
Fuselage
EquipageFuselageMatingFuselageMating
WingEquipageWingEquipageE170WingE170Wing
SegmentsSegments
WingEquipageWingEquipage
E170/190/Lineage1000E170/190/Lineage1000
E190WingE190Wing
Bottlenecks
Attention
UnderControl

15. EmbraerDay2008

16. 2007-2008BotucatuPlant–Investments
BOTPlantExpansion
SkinPanel
Fabrication
Hangar

17. BotucatuPlant:2008-2009Highlights
Newsheet
metalfacility
Phenom100&300
structuralassembly
Panelsstructural
assembly

18. NewSheetMetalFacility
100%Operational100%Operational
PaintingPainting
ChemicalMillingChemicalMillingStretchFormingStretchFormingStringerMillingStringerMilling
ThermalTreatmentThermalTreatmentCNCFinishingCNCFinishing

19. Phenom100&300WingAssembly
3Q093Q09
PhenomPhenom100&300structuralassemblyhangars:Fullrateproduction100&300structuralassemblyhangars:Fullrateproduction

21. Phenom100&300ProductionReadiness

22. EmbraerDay2008
•P3ELaunch-EmbraerEnterpriseExcellenceProgram
•ProductionBottlenecksManagement
•InvestmentsinExistingSites
•ProductionReadinessforPhenom100Ramp-up
•AutomationInitiativesPlanning
•IntroductionofLeanConcept
•LeanInitiativesResults
•LookingtotheFuture

24. AutomationInitiatives(2/3)

25. AutomationInitiatives(3/3)
UltrasoundRobotUltrasoundRobot
OperationalsinceJan/10OperationalsinceJan/10
PlannedPlanned ImplementedImplemented
PhenomPhenom100EHDrilling100EHDrilling
Robot:Robot:OperOper.sinceDec/08.sinceDec/08
Monorail:Monorail:OperOper.sinceMay/09.sinceMay/09

26. FullyautomatedSurfaceTreatmentLine
AutomationInitiatives-ELEB

27. EmbraerDay2008
•P3ELaunch-EmbraerEnterpriseExcellenceProgram
•ProductionBottlenecksManagement
•InvestmentsinExistingSites
•ProductionReadinessforPhenom100Ramp-up
•AutomationInitiativesPlanning
•IntroductionofLeanConcept
•LeanInitiativesResults
•LookingtotheFuture

28. LeanPhilosophyConcepts
Continuousflow
Oneshipsetflow
PullSystem
Materialsclosetothepointofuse
Workingcell
Setuptimereduction
VisualManagement(AndonPhilosophy)
Zerodefect
PokaYoke
Movingtooling(lines)
Nomanualhandling
Actionstoeliminatethe7wastes
Inappropriate
Processing
Rework
Over
Production
Inventory
Waiting
Time
Excessive
Material
Handling
Operator
Movement
7Wastes

29. LeanResults–KaizenProjects
KaizensProject
0
200
400
600
800
1.000
1.200
2007200820092010
1,057Kaizenprojects
uptoMarch17th,2010
SignificantIncreaseinSignificantIncreasein
NumberofNumberofKaizensKaizens
CustomerSupport
Engineering
Administrative
IndustrialOperations

30. LeanResults–ContinuousImprovementCells
0
100
200
300
400
TotalLaunchQualificationBronzeSilver
NumberofCells
2010targetAchieved!

31. LeanResults–EJetsFinalAssembly

32. LeanResults–EJetsFinalAssembly
13docks,decentralizedoperations13docks,decentralizedoperations
dock
2008

33. LeanResults–EJetsFinalAssembly
SignificantsimplificationofproductionflowSignificantsimplificationofproductionflow
Transition–1Q09
dock

34. LeanResults–PartsSupplyImprovements
CurrentCurrentBeforeBefore
LeanConceptappliedtoStorageandPartsSupplyLeanConceptappliedtoStorageandPartsSupply

35. LeanResults–PartsSupplyImprovements
Material/ToolsStorageUseofKits/FlowRacks
CurrentCurrentBeforeBefore

36. LeanResults–ProductionSequencing&RFID*
RFIDSystemRFIDSystem
*RadioFrequencyIdentification*RadioFrequencyIdentification
EJetsEJetsFinalAssemblyLineFinalAssemblyLineLegacy650FinalAssemblyLineLegacy650FinalAssemblyLine

37. LeanResults–“ZeroMissingItems”Program
KeyfactorforreducingproductioncycleKeyfactorforreducingproductioncycle
1H072H071H082H081H092H09
85%
PNsPNs

38. 200720082009
SignificantcostandwastereductionSignificantcostandwastereduction
LeanResults–ManufacturingQualityImprovements
89%
NonNon--Conformities(monthlyaverage)Conformities(monthlyaverage)
57%

39. LeanResults–InventoryEvolution

40. LeanResults–OvertimeReduction
jan
feb
mar
apr
may
jun
jul
agu
sep
oct
nov
dec
jan
feb
mar
apr
may
jun
jul
agu
sep
oct
nov
dec
jan
feb
mar
apr
may
jun
jul
agu
sep
oct
nov
dec
200820092010
Planned
SignificantOvertime
Reduction

41. EmbraerDay2008
•P3ELaunch-EmbraerEnterpriseExcellenceProgram
•ProductionBottlenecksManagement
•InvestmentsinExistingSites
•ProductionReadinessforPhenom100Ramp-up
•AutomationInitiativesPlanning
•IntroductionofLeanConcept
•LeanInitiativesResults
•LookingtotheFuture

43. RecentlyLaunchedIndustrialUnits
Melbourne,
Florida
Évora,
Portugal
•Phenom100&300
FinalAssemblyLine
•CompletionCenter
•PaintBooth
•CustomerCenter
•Compositeand
MetallicCentersof
Excellence
•StateoftheArt
ManufacturingProcess
•NewTechnologiesApplication
MelbourneMelbourne
ÉÉvoravora
MetallicComposite

45. PaperlessEnvironment
ProposedProposedCurrentProcessCurrentProcess
DigitalMock-up
2DDrawing
Paperless
Environment
DigitalInterfaceDigitalInterface

46. CEsConstructionStatus–Jan/10

47. ThankYou!
ReadytoTakeoff!