Modula Plus Modula 630 K Training

GE Consumer & Industrial
Power Protection

Modula Plus & Modula 630K
Product & Software training

GE Consumer & Industrial
Power Protection

Welcome

Agenda
Modula Plus
• Product presentation. Catalogue
• Video Assembly
• Documentation
• Assembly guides
Modula 630K
• Product presentation. Catalogue
• Documentation
Reference List
Power Design
• Introduction
• Documentation
• Exercise: Real project
Assembly demo

3/
Modula Plus & Modula 630K Training

Modula Plus. Product Presentation
Product
• low voltage distribution board for breaker
applications up to 4000A
• outgoings for ACB, MCCB, MCB & LBS

Features and benefits
• up to 4000 A
• Icw=70 kA/1s
• kit delivery
• pre-configurated functional units
• design and quotation software Power Design

Competitive advantages
• high degree of protection (IP55)
• user friendly – intelligent connectivity solutions
• complete, modern circuit breaker range
- Modern and high quality
Applications enclosure
• telecommunications, airports, hospitals - Complete solution
• shopping center, large commercial offices - kit delivery

5/

Technical data Standard
Electrical data: IEC EN 60439 part 1
Rated operational voltage: Ue 690V
Rated insulation voltage Ui 1000V
Rated frequency 50-60Hz

Rated current of busbar systems:
• horizontal in the top IP55 3200A
IP30 4000A
• vertical IP55 3000A
IP30 4000A 174
• Rated short circuit current Icw 70kA /1s

Mechanical data:
Dimensions Height 2000mm
Depth 500, 700mm
Width 400, 650, 900mm

Internal segregation: form 1, form 2
form 3 (incoming columns)

6/

IP protection degree
• With door: IP55
• Without door: IP30 (Equipped with functional units and cover plates)

Materials
• Cabinet structure Sheet steel, thickness 1mm, folded
• External panel Sheet steel, thickness 2mm, powder coated
• Doors Sheet steel, thickness 2mm, powder coated
• Mounting plates & Sendzimir zinc plated steel
mounting profiles

Colors
• External panel RAL 7035
• Covers RAL 7024
• Design door RAL 7035 / 7024

7/

Standard applications
Incomings
•Air Circuit Breaker from 400 to 4000A fixed
withdrawable
•Load Break Switches up to 2500A fixed
with or without fusses
•Moulded Case Circuit B. up to 1600A fixed
withdrawable

Outgoings
• MCCB up to 1600A fixed or withdrawable
• LBS up to 2500A fixed
with or without
fusses
• MCB

8/

Connectivity
Connectivity solutions, with copper
bars punched in all length, from 63x5
mm up to 160x5 mm, and supports of
polyester fiber glass reinforced

Bottom support for vertical
busbars

9/

Modula Plus. Product Presentation. Frame.
Kit - structure:

Welded frame on top/bottom

Vertical uprights bolted
with one central screw
to the top/bottom frame

10 /

Kit - structure:

Functional frame in
front to receive
functional units and
cover plates
External panel:
- rear panel
- side panel,
- roof
- bottom plate
- different kind
of doors

11 /

Product range:

Dimensionexternal usable purpose

height 2000mm 1800mm
width 400mm 300mm cable / busbar compartment
650mm 500mm for functions width 500mm
900mm 750mm / 500mm for functions width 750 or 500mm
(with integrated cable compartment)
depth 500mm up to 1600A
700mm for application asking higher ratings and space

Option:
enclosure with integrated
busbar/cable compartment

12 /

Enclosure frame:

Top- and bottom frame
Including roof plate,
Lifting eye bolts and
167 bottom plate in 3 parts
(enclosure width 650mm and
900mm)
Coupling kit

13 /

Enclosure frame:
Vertical uprights
Set of 4 pieces including
fixation material, fixing
elements for rear panel,
hinges and closing
mechanism for door already
pre-mounted

14 /

Enclosure frame:

Assembly
Vertical uprights are
bolted to the top- and
bottom frame by one
central bolt.

15 /

Functional frame:

Functional frame
Consisting of two vertical
uprights, two horizontal parts
in top and bottom and
fixation elements

Two versions:
- for functions W500mm
- for functions W750mm

16 /

Functional frame:

Functional frame with integrated cable
compartment.
In addition to the content of a standard
functional frame, two additional vertical
uprights and a cover plate for the cable
compartment are included

17 /

External panel:

• PUR gasket insuring IP degree
• Delivery always including all
required fixation elements.

164
163

Rear panel
(1 piece) 172
Side panel
(set of 2 pieces)

18 /

Doors: • Hinges and closing mechanism
already pre- mounted to the vertical
uprights
• Transparent and design doors are
delivered with hinges offering 180°
opening angle.
161

162

Plain door 16
5
Design door

Transparent door
19 /

Doors:
• Comfort handle
• Prepared to receive standard
profile half cylindrical locks
• Easy assembly

137

138
Comfort
handle
Adapter for design and
transparent door

20 /

Bases:

• Removable side- and front/rear
panel
• 2 versions:
166 - H 100mm
- H 200mm

21 /

Bottom plate:

• Bottom plates delivered as standard
with each enclosure W650 and
159 W900mm
• Zinc-plated sheet steel
• Easy cable entry

22 /

Accessories:

Coupling kit for
transport
sections

129

Lifting brackets for
transport sections

23 /

Modula Plus. Product Presentation.
Functions
Cover plates:

• Plain cover plates
• H50mm up to 600mm

145

143
• Ventilated cover plates
• H200mm

• Recessed cover plates
• H300mm
• Increase space in front o f the plate with 40mm
24 /

Functions
Cover plates:

• Cover plates for meters
• H 200mm
• For meters 72x72 or 96x96mm
• For 2 or 4 meters
• Including hole 22,5mm for switch

Hinges for
cover plates

25 /

Functions
Functional units:

• Function for terminals
• Including cover plate, DIN-
rail, fixation material

Brackets to mount DIN-
rails with an angle of
45°

26 /

Functions
Functional units:

Fixation brackets and shape of
mounting plates allow vertical
mounting of standard cable
canalization up to 60x40mm

Functional unit to
mount horizontal
cable canalization

27 /

Functions
Functional units:

• Function for modular devices
• Available in H150 or 200mm
• Including cover plate, DIN-rail,
fixation material

28 /

Functions
Functional units:

DIN-rail accessories

Brackets for
120 recessed
mounting of DIN-
rails allow to
mount Record
Plus FD-frame

Profile to mount
MCBs next to
Record Plus FD
frame on one DIN
rail
29 /

Functions
Functional units:
• Function for Moulded Case Circuit
Breaker
• MCCB mounted in vertical or horizontal
position
• With or without RCD
120 • Including cover plate, mounting plate,
fixation material

147

30 /

Functions
Functional units:

Functions for Moulded Case
Circuit Breaker type Record
Plus

25

All mounting plates are
foreseen for front or rear
connections as standard

27

31 /

Functions
Functional units:

Mounting plates provide wide cut-outs
offering large wiring space.

32 /

Functions
Functional units:
•Function for Air Circuit
Breaker on mounting frame
•ACB is supported by a stable
frame, fixed on front and rear
of the enclosure.
Depth profiles need to
be ordered separately
Depending on
enclosure depth 500
or 700mm

33 /

Modula Plus. Product Presentation. Busbars
Busbars:

main horizontal and vertical busbar:

• CU of 5mm thickness
• holes over whole length for easy
connections
• up to 4 x CU 160x5 (4000A ventilated)

34 /

Busbars:
Horizontal and vertical busbar
system

29
174
Easy connection of
horizontal and
vertical busbar
system

35 /

Busbars:
Vertical busbar system

176 Depth profiles
174 supporting the busbar
holder in integrated and
separate cable
compartment
131

Bottom support 175
for vertical
busbar system
36 /

Busbars:

Horizontal busbar system

177

132
Floating supports
increasing short
circuit capacity
Depth profiles supporting
the busbar holder

37 /

Busbars:

Rear mounted busbar system

133

136
Profile supporting the
busbar holder in the rear of
an enclosure

Busbar holder for rear mounted
busbar
38 /

Busbars:

178

Form 2 separation
screens

39 /


Table to select depending on IP, In and Icw:
•Number of layers per phase and neutral
•Cu cross section per layer
•Maximum distance, in mm, between supports to achieve Icw

40 /

Connectivity:

Secondary busbar
system “Moduclic”

023

60mm busbar
system up to 630A
equipped with
adapter for Record
Plus FD and FE
frame.

41 /

Modula Plus. Documentation
Technical documentation Assembly instruction User’s manual

Drawings for Std. connections PowerDesign

42 /

Modula Plus. Assembly guides
1. Base
2. Frame
• Bottom frame to base
• Gaskets for IP55
• Vertical uprights. Red dot up
Hinges to the front
Accessories for rear panel to the rear
• 8 screws Allen M.12x50. Torque 20Nm
• Assembly the frame vertical or horizontal
3. Functional frame
• With or without cable compartment
4. Busbars
5. Functions
6. Wiring
7. Close the panel
• Rear panels
• Side panels

43 /

Modula 630K. Product Presentation
Product:
• sub-distribution board
• wall-mounted or floor standing

Features & benefits:
• up to 630 A
• delivery in kit form
• complete range of functional units
• PowerDesign design and quote
software

Competitive advantages:
• easy to assemble
• reduced overall dimensions

Applications:
• shopping center
• commercial buildings
• small industries

Technical characteristics:
• Rated current (max) 630 A
• Rated short current Icw max. (1 sec.) 30 kA
• Rated peak short-circuit current Ipk: max 60 kA
• Protection level
- Without door IP 40
- With plain door IP 41
• Rated voltage 690 V,
40/60Hz
• Colour RAL
7035
• Standards EN 60439-
1

46 /

Dimensions:

• Cabinet 600 mm width
- 6 dimensions
- 3 up to 8 rows of 150 mm

• Cabinet 900 mm width
- 6 dimensions
- 3 up to 8 rows of 150 mm

• Coupling possibilities in the height
- 9 – 10 – 11 – 12 rows of 150 mm

•Depth:
-220 mm withour door
-250 mm with door

47 /

Kit structure:

Modula 630 K offers a complete range of
- wall mounted
- floor standing
sheet metal system enclosures in kit form

48 /

Accessories:
Universal busbar system for 250, 400 & 630 A
ICW 30 kA, 03 sec
only one busbar holder for all applications

Accessories:
- Plain doors
- Glazed doors
- Base frames
- Mounting accessories

49 /

PowerDesign.

New software for design and quote Low
Voltage distribution panels

51 /

PowerDesign.
• Modula Plus &
Modula630K integrated
• 3 methods for device
configuration
• Developed in collaboration
with customers
• Automatic configuration of
panel
• Quick and intuitive
• High number of different
reports and formats
• ………. and much more

52 /

Modula Plus Modula 630 K Training

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