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TOYOTA
Let’s go places
Toyota has annual sales of $120Toyota has annual sales of $120
BillionBillion
Produces 5.5 million vehiclesProduces 5.5 million vehicles
per yearper year
From 56 manufacturing plantsFrom 56 manufacturing plants
across 6 centuriesacross 6 centuries
Employs 200,000 peopleEmploys 200,000 people
11stst
largest automotivelargest automotive
manufacturermanufacturer
Introduction:
TOYOTA
Let’s go places
TOYOTA
Let’s go places
Founder of Toyota / developedFounder of Toyota / developed
5 Why’s Japanese Industrial5 Why’s Japanese Industrial
BoomBoom
Sakichi ToyodaSakichi Toyoda
TOYOTA
Let’s go places
TQM
Waste (“muda” in Japanese) isWaste (“muda” in Japanese) is
anything other than the minimumanything other than the minimum
amount of equipment, materials,amount of equipment, materials,
parts, space and worker’s time,parts, space and worker’s time,
which are absolutely essential to addwhich are absolutely essential to add
value to the product.value to the product.
-Shoichiro Toyoda-Shoichiro Toyoda
Founder, ToyotaFounder, Toyota
TOYOTA
Let’s go places
TOYOTA 7 MUDAs
FACTOR IMPACT IMPROVEMENT
Transport
Inventory
Motion
Waiting times
Over-processing
Over-production
Defects
TOYOTA
Let’s go places
TOYOTA
Let’s go places

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Toyota's TQM

  • 2. Toyota has annual sales of $120Toyota has annual sales of $120 BillionBillion Produces 5.5 million vehiclesProduces 5.5 million vehicles per yearper year From 56 manufacturing plantsFrom 56 manufacturing plants across 6 centuriesacross 6 centuries Employs 200,000 peopleEmploys 200,000 people 11stst largest automotivelargest automotive manufacturermanufacturer Introduction: TOYOTA Let’s go places
  • 3. TOYOTA Let’s go places Founder of Toyota / developedFounder of Toyota / developed 5 Why’s Japanese Industrial5 Why’s Japanese Industrial BoomBoom Sakichi ToyodaSakichi Toyoda
  • 4. TOYOTA Let’s go places TQM Waste (“muda” in Japanese) isWaste (“muda” in Japanese) is anything other than the minimumanything other than the minimum amount of equipment, materials,amount of equipment, materials, parts, space and worker’s time,parts, space and worker’s time, which are absolutely essential to addwhich are absolutely essential to add value to the product.value to the product. -Shoichiro Toyoda-Shoichiro Toyoda Founder, ToyotaFounder, Toyota
  • 5. TOYOTA Let’s go places TOYOTA 7 MUDAs FACTOR IMPACT IMPROVEMENT Transport Inventory Motion Waiting times Over-processing Over-production Defects