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Fertilizer
Industry
Location of Fertilizer
factories
In Pakistan .
Value of Fertilizers to
•                     Pakistan
    Most of the agriculturally important
    regions have soils lacking in nitrogenous
    matter – an essential component
    required for healthy and high yields
•   High yielding variety (HYV) seeds use a
    lot of nutrients and some bulky crops like
    sugar cane exhaust soils of nutrients
•   To solve these problems and to maintain
    and increase high yields especially of
    cash cops are fertilizers essential to
    Pakistan.
•   The increase in water logging and
    salinity has also increased fertilizer use
    as farmers want to maintain and even
    increase crop production in reduced
    area.
A mustard plant growing
          in nitrate deficient soil




Effects of various mineral
deficiencies on a wheat seedling
Through this process,
ammonia is formed.
Hydrogen and nitrogen
are heated to 400-500°C
at a pressure of 130-300
atmospheres in the
presence of iron catalyst
to form ammonia.
Ammonia is cooled and
liquefied for the next
step.
Sindh - 92Kg per hectare
Punjab – 61Kg per hectare
NWFP – 37 Kg per hectare
Balochistan – 15Kg per
hectare
• All types of fertilizers
  formed are palletized
• They are packed in plastic
  bags
• Fertilizer bags are
  transported via road (on
  trucks and lorries) and via
  railway to agricultural lands
• Farmers manually or
  mechanically spread it out
  on lands after ploughing
  and before planting the
  seeds
• Palletized fertilizer spreads
  to a large area
These areas are on generally flat lands of plain areas which
enabled easy construction of factories due to more accessibility.
There was also proper infrastructure because of the same
reason.




Nitrogen and mineral rocks are available virtually
everywhere in Pakistan but natural gas isn ’ t. This is
why these factories are situated either near gas fields
with high population density meaning cheap labor is available. Although a capital intensive


   These factories are majorly situated in areas with high
   population density meaning cheap labor is available.
   Although a capital intensive large-scale industry,
   fertilizer industry still requires labor for various tasks
   (e.g. loading and unloading raw materials and fertilizer
   bags)


   Being a large-scale industry, it is largely mechanized for
   which power supply is essential. These factories are
   located along national grid and near thermal power plants
   (those in Punjab and Sindh) and the factory in Haripur is
   near Tarbela HEP plant.


   These factories are located where there is a proper
   infrastructure. There is a dense road and railway
   network near the factories. This enables raw
   materials to be rapidly supplied to them and
   fertilizers to be supplied from them.
These factories are situated in the middle of agriculturally important
 regions especially for cash crops like wheat, cotton, sugar-cane and
 rice. To increase their yields fertilizers are essential and an increase in
 fertilizer use has resulted in higher output production.



MAPS :




      Labour(Population)                      Electricity Supply
Raw material availability :
Fertilizer Demands :




       Cotton Regions   Rice Regions
Sugar Cane Regions   Wheat Regions
Infrastructure availability :




        Railway                 Roads
- Pakistan has limited natural gas reserves so fertilizer
industry cannot consume more than a fixed portion
because more of it is needed for further industrialization.

- There is a lack of skilled labor.

- It is a capital intensive industry and a lot of it is
needed for improvements in machinery or to set up more
factories.

- Although power is available, frequent load shedding
hinders output.

- Due to lack of skilled labor, institutional
-Deforestation had to be carried out to establish factories.

-Eutrophication occurs when nitrate fertilizers leech into soil and
cause algal blooms which deplete rivers of oxygen. This pollutes
water and fish die.

-Pollutant gases such as oxides of carbon and nitrogen are
emitted during fertilizer preparation which cause air pollution.



-Drinking water into which nitrates have leeched is toxic at high
concentrations- results in several disorders.

-Ammonia can leak into air. It can cause respiratory disorders.

-Fertilizers are expensive to buy and only large landowners can use
it sufficiently.
- It uses a lot of power and since most of power
generated in Pakistan is thermal, it indirectly
increases petroleum import bills.

- Fertilizers have to be imported as Pakistan is not
self sufficient in fertilizer production. This further
burdens the economy.




                    Eutrophication
1) a) Explain why most fertilizer factories are in
   the Punjab and Northern Areas of Sindh?
    [4]
2) Name the two raw materials (apart from
   natural gas) which are used to make
   fertilizers?        [2]
3) Why is it important that Pakistan
   manufactures its own fertilizers?
                    [3]


  *P2/M/J/07*
1) What environmental damage can occur when a
   new fertilizer factory is built in the rural
   areas? [4]
Qs.12)
Nov.     Qs. 13)
2002     June 2007
•www.yahoo.com
•www.google.com
•www.efma.org
•www.pakissan.co
m     JazakAllah!
THANK YOU

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Fertilizer industry2008

  • 1.
  • 4. Value of Fertilizers to • Pakistan Most of the agriculturally important regions have soils lacking in nitrogenous matter – an essential component required for healthy and high yields • High yielding variety (HYV) seeds use a lot of nutrients and some bulky crops like sugar cane exhaust soils of nutrients • To solve these problems and to maintain and increase high yields especially of cash cops are fertilizers essential to Pakistan. • The increase in water logging and salinity has also increased fertilizer use as farmers want to maintain and even increase crop production in reduced area.
  • 5. A mustard plant growing in nitrate deficient soil Effects of various mineral deficiencies on a wheat seedling
  • 6. Through this process, ammonia is formed. Hydrogen and nitrogen are heated to 400-500°C at a pressure of 130-300 atmospheres in the presence of iron catalyst to form ammonia. Ammonia is cooled and liquefied for the next step.
  • 7. Sindh - 92Kg per hectare Punjab – 61Kg per hectare NWFP – 37 Kg per hectare Balochistan – 15Kg per hectare
  • 8.
  • 9.
  • 10. • All types of fertilizers formed are palletized • They are packed in plastic bags • Fertilizer bags are transported via road (on trucks and lorries) and via railway to agricultural lands • Farmers manually or mechanically spread it out on lands after ploughing and before planting the seeds • Palletized fertilizer spreads to a large area
  • 11. These areas are on generally flat lands of plain areas which enabled easy construction of factories due to more accessibility. There was also proper infrastructure because of the same reason. Nitrogen and mineral rocks are available virtually everywhere in Pakistan but natural gas isn ’ t. This is why these factories are situated either near gas fields
  • 12. with high population density meaning cheap labor is available. Although a capital intensive These factories are majorly situated in areas with high population density meaning cheap labor is available. Although a capital intensive large-scale industry, fertilizer industry still requires labor for various tasks (e.g. loading and unloading raw materials and fertilizer bags) Being a large-scale industry, it is largely mechanized for which power supply is essential. These factories are located along national grid and near thermal power plants (those in Punjab and Sindh) and the factory in Haripur is near Tarbela HEP plant. These factories are located where there is a proper infrastructure. There is a dense road and railway network near the factories. This enables raw materials to be rapidly supplied to them and fertilizers to be supplied from them.
  • 13. These factories are situated in the middle of agriculturally important regions especially for cash crops like wheat, cotton, sugar-cane and rice. To increase their yields fertilizers are essential and an increase in fertilizer use has resulted in higher output production. MAPS : Labour(Population) Electricity Supply
  • 15. Fertilizer Demands : Cotton Regions Rice Regions
  • 16. Sugar Cane Regions Wheat Regions
  • 18. - Pakistan has limited natural gas reserves so fertilizer industry cannot consume more than a fixed portion because more of it is needed for further industrialization. - There is a lack of skilled labor. - It is a capital intensive industry and a lot of it is needed for improvements in machinery or to set up more factories. - Although power is available, frequent load shedding hinders output. - Due to lack of skilled labor, institutional
  • 19. -Deforestation had to be carried out to establish factories. -Eutrophication occurs when nitrate fertilizers leech into soil and cause algal blooms which deplete rivers of oxygen. This pollutes water and fish die. -Pollutant gases such as oxides of carbon and nitrogen are emitted during fertilizer preparation which cause air pollution. -Drinking water into which nitrates have leeched is toxic at high concentrations- results in several disorders. -Ammonia can leak into air. It can cause respiratory disorders. -Fertilizers are expensive to buy and only large landowners can use it sufficiently.
  • 20. - It uses a lot of power and since most of power generated in Pakistan is thermal, it indirectly increases petroleum import bills. - Fertilizers have to be imported as Pakistan is not self sufficient in fertilizer production. This further burdens the economy. Eutrophication
  • 21. 1) a) Explain why most fertilizer factories are in the Punjab and Northern Areas of Sindh? [4] 2) Name the two raw materials (apart from natural gas) which are used to make fertilizers? [2] 3) Why is it important that Pakistan manufactures its own fertilizers? [3] *P2/M/J/07* 1) What environmental damage can occur when a new fertilizer factory is built in the rural areas? [4]
  • 22. Qs.12) Nov. Qs. 13) 2002 June 2007