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Circuits, LLC


Company and Capabilities Overview




      CONFIDENTIAL AND PROPRIETARY INFORMATION - This document is the property of
      Circuits, LLC and cannot be reproduced in whole or in part, published or disclosed
      without prior written consent of Circuits, LLC.
Company Overview
• Founded in 2008
    – Adeodato Vigano, President
      (PCB career veteran)
• 12 hand-picked industry
  professionals
    – Senior Staff with 150 combined
      years experience
    – Design, material and process
      experts fully accessible to
      customers
• Privately held
• Small business classification
• D&B Class 1 Credit Score
    – 1R3 Rating
• Exclusively flex and rigid flex
    – Small to medium production
    – Serving defense, medical and
      industrial markets
• Made in the USA
                        CONFIDENTIAL AND PROPRIETARY INFORMATION - This document is the property of
                        Circuits, LLC and cannot be reproduced in whole or in part, published or disclosed
                        without prior written consent of Circuits, LLC.
Flexible PCB Benefits: flex-appeal
• Flex Properties
    – Heat dissipation, shock and vibration resistant
    – Electrical characteristics: predictable and controllable (impedance,
      cross-talk, noise)
    – Versatile shape enables 3-dimensional configurations
• Weight and Size
    – Allows dramatic reduction of electronics package size and weight
      (up to 75% compared to rigid and round wire configurations)
• Cost effective
    – Designed to eliminate board to board interconnects or board to wire
      connections (the most common failure points in electronic
      assemblies)
    – Easier to install or replace (removes human-error associated with
      point to point wire assemblies)
• Durability
    – Bend & straighten up to 500 million times without a failure
    – Unmatched performance for applications with repetitive motion
    – Polyimide is known for its dimensional stability, dielectric strength
      and high heat resistance

                         CONFIDENTIAL AND PROPRIETARY INFORMATION - This document is the property of
                         Circuits, LLC and cannot be reproduced in whole or in part, published or disclosed
                         without prior written consent of Circuits, LLC.
Circuits’ Facilities
50,000 sq. ft. facility designed specifically for manufacturing highly
  reliable flexible PCBs
• Class 1000 Clean Room
    – central to operations, equipped with independent air-handling units, HEPA air
      filtration system, interlocking pass-through unit and UV light protection
• Open, highly efficient, work-flow designed to minimize transport and
  handling
• Custom-engineered equipment built to handle thin core materials
• Custom electroless and full panel electroplating tuned for flexible substrates




                      CONFIDENTIAL AND PROPRIETARY INFORMATION - This document is the property of
                      Circuits, LLC and cannot be reproduced in whole or in part, published or disclosed
                      without prior written consent of Circuits, LLC.
Clean Manufacturing
                                                                       • Facility outfitted with exhaust and
                                                                         fume scrubbers
                                                                                  – Reduces any pollutants leaving the
                                                                                    manufacturing area
                                                                       • Water treatment – ion exchange
                                                                         technology to remove metallic and
                                                                         chemical contaminants
                                                                                  – Eliminates the generation of
                                                                                    hazardous wastes
                                                                                  – Reclamation/recycle of valuable
                                                                                    materials
• Solar Energy –chemical plating rinses                                • Efficient and environmentally-
  are heated with thermal solar power                                    friendly process choices
    – Panels heat 10 gallons water per                                            – ENIG (cleanest, most reliable,
      minute to 70°F with 3 ½ hours                                                 assembly-friendly lead-free finish)
      average sunlight per day
                                                                                  – Plasma etch – clean smear removal
    – Warm rinse water reduces chemical                                             and etchback
      bleed from one bath to next
      eliminating organic contaminates                                            – Cobra Bond™ - inner layer
                                                                                    adhesion promotion


                       CONFIDENTIAL AND PROPRIETARY INFORMATION - This document is the property of
                       Circuits, LLC and cannot be reproduced in whole or in part, published or disclosed
                       without prior written consent of Circuits, LLC.
Capabilities - Overview
                                           Flex and Rigid-Flex PCBs
 Flex Materials                                   DuPont Pyralux AC, AP, FR and LF
Copper Weight                                     ¼ oz to 3 oz
Core Thickness                                    .001” to .007” mils
Board Thickness                                   .002” to .125”
Layer Count                                       1-14
Max board Size                                    22”x16”
Lead Time                                         3 to 10(*) Days
Specifications                                    IPC-6013(*), MIL-PRF-31032
Trace/Space                                       .003”/.003”
Via Structure                                     Through, Blind, Buried, Microvias
Hole Sizes                                        .002” to .250”
Surface Finish                                    ENIG (*), HAL, Hard and Soft Gold, Immersion Silver, OSP
Surface Coatings                                  Coverlay Pyralux LF(*), LPI
Special Processes                                 Controlled Impedance, flying leads
* Denotes standard processes
Standard lead time is 10-days for single & double sided flex using stock stack-ups. Accelerated
deliveries are available for time-critical projects
                               CONFIDENTIAL AND PROPRIETARY INFORMATION - This document is the property of
                               Circuits, LLC and cannot be reproduced in whole or in part, published or disclosed
                               without prior written consent of Circuits, LLC.
Quality Across the Board
• Quality Management System
   – Designed to meet the
     requirements of MIL and ISO
   – IPC-6013
• ISO9001: targeted 1H2010
   – Pre-audit completed Jan 2010
• MIL-PRF-31032: targeted 2H2010
• AS9100 - planned          • SPC throughout manufacturing
                                                 • Daily cross-section analysis
                                                 • In-house SEM/EDAX for in-depth analysis
                                                 • Controlled impedance TDR Testing
                                                 • Fixtureless flying probe 100% netlist test
                                                    – Continuity and isolation testing
                                                    – No witness marks left on SMT pads
                                                 • Comprehensive final inspection
                                                   procedures
                   CONFIDENTIAL AND PROPRIETARY INFORMATION - This document is the property of
                   Circuits, LLC and cannot be reproduced in whole or in part, published or disclosed
                   without prior written consent of Circuits, LLC.
CAM
• Data Integrity
   – Netlist extracted from “as received”
     gerber is compared to customer
     supplied netlist
   – Electrical test netlist extracted
• Design Rule Check
   – Comprehensive DRC to resolve any
     potential manufacturability issues
     and suggested areas of improvement
     for increased yields or cost savings
   – All alterations made by Circuits
     require customer approval
• Manufacturing Tools
   – Full panel optimization for individual
     pieces or assembly
   – Conformance coupons added
   – Master output files created for
     imaging, drill, laser, test and routing                                            Sample DRC feedback report

                    CONFIDENTIAL AND PROPRIETARY INFORMATION - This document is the property of
                    Circuits, LLC and cannot be reproduced in whole or in part, published or disclosed
                    without prior written consent of Circuits, LLC.
Imaging
                                                                   • Photoplotting
                                                                              – Crescent 30 Photoplotter integrated
                                                                                with upfront CAM software
                                                                              – .25 mil resolution
                                                                   • Printer
                                                                              – Point source printer, 25 X 30 exposure
                                                                                area
                                                                              – Self-contained air conditioner and
                                                                                multiple drawer processing unit


• Imaging-intensive processing
   – 16’ X 20’ modular Class 1000 Clean
     Room
   – Rigorous quality control regimen and
     safeguards in place
   – State-of-the-art imaging equipment


                        CONFIDENTIAL AND PROPRIETARY INFORMATION - This document is the property of
                        Circuits, LLC and cannot be reproduced in whole or in part, published or disclosed
                        without prior written consent of Circuits, LLC.
Chemical
• Superior technology, best practices and                                                     • Custom-engineered
  attention to detail                                                                           DES conveyorized
• PTH-electroplating                                                                            process line
   – Low deposit electroless followed by full-panel                                                        – Eliminates handling
     electroplating ensures the best hole plating                                                            between processes
     characteristics                                                                                         when ultra fine
                                                                                                             substrates are most
• Standard Electroless Nickel Immersion Gold                                                                 vulnerable
  (ENIG)                                     • Plasma etch-back
                                                                                                           – 16 chamber, 5 gas
                                                                                                             equipment offers a
                                                                                                             wide variety of
                                                                                                             processing
                                                                                              • Cobra-Bond™ inner
                                                                                                layer adhesion
                                                                                                promotion system for
                                                                                                the manufacture of
                                                                                                rigid-flex (black oxide
                                                                                                alternative)
                      CONFIDENTIAL AND PROPRIETARY INFORMATION - This document is the property of
                      Circuits, LLC and cannot be reproduced in whole or in part, published or disclosed
                      without prior written consent of Circuits, LLC.
Mechanical
• Lamination Press                                        • Laser Drill and Route
   – Programmable Vac-Q-Lam                                          – ESI 5150 laser (1 mil precision
   – Pressure uniformity and                                           laser)
     temperature ramp                                                – Microvias, tight radii and critical
     up/ramp down                                                      dimension features
     capabilities
                                                                     – Variable depth
• Mechanical Drilling and
  Routing
   – Uniline 2000 turns 80K
     RPM for routing and 125K
     RPM drilling
   – EX200
   – Continuous laser
     inspection of bit quality
     and hit count
   – Fully integrated with
     upfront CAM operations

                   CONFIDENTIAL AND PROPRIETARY INFORMATION - This document is the property of
                   Circuits, LLC and cannot be reproduced in whole or in part, published or disclosed
                   without prior written consent of Circuits, LLC.
ROADMAP
                 2009 Achievements                                         Q110                             Q210           2H10          Planned



Certifications    • ITAR certification √                          • ISO                            •ISO                  • MIL-PRF-    AS9100
and Quality                                                       9001:2008                        9001:2008             31032
                  • Safety Training        √
                                                                  Pre-Audit √
                  •UL 94.V0 submitted             √

Equipment and     •Cobra-Bond √                                   • Upgrade                        • Upgrade
Facility          •Thermo-solar water                             cross-section                    chemical lab
                                                                  lab √                            facilities
                  heating system √
                  • Plasma etch       √
Capabilities      •Laser microvias         √                      •In-house                        • Single-side         •Sequential   •Double-
                                                                  flexible LPI                     RF circuits           Lamination    sided RF
                  •Trace/space:3mil/3mil                √
                                                                  •Loose Leaf                                                          circuits
                  •Rigid Flex   √                                 Flex                                                                 •Via-in-pad
                                                                  construction                                                         application


                                    CONFIDENTIAL AND PROPRIETARY INFORMATION - This document is the property of
                                    Circuits, LLC and cannot be reproduced in whole or in part, published or disclosed
                                    without prior written consent of Circuits, LLC.
Contact Us
• Flex PCB pricing in 24-hours or
  less                                                                Circuits, LLC
• Full Support and Design Help                                        4060 Norbatrol Court
     – Flex conversion, Design Rule and
       Design for Manufacturability                                   Murrysville, PA 15668
       support available to all                                       sales@circuits-corp.com
       customers                                                      724-519-4549 ext. 210
• Full turn key available through
  Circuits’ qualified suppliers
     – Design
     – Assembly




Count on us for consistent quality,
competitive pricing and reliable on-
time delivery. Every time.                              Visit us at www.qualityacrosstheboard.com

                      CONFIDENTIAL AND PROPRIETARY INFORMATION - This document is the property of
                      Circuits, LLC and cannot be reproduced in whole or in part, published or disclosed
                      without prior written consent of Circuits, LLC.

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Circuits, Llc Presentation

  • 1. Circuits, LLC Company and Capabilities Overview CONFIDENTIAL AND PROPRIETARY INFORMATION - This document is the property of Circuits, LLC and cannot be reproduced in whole or in part, published or disclosed without prior written consent of Circuits, LLC.
  • 2. Company Overview • Founded in 2008 – Adeodato Vigano, President (PCB career veteran) • 12 hand-picked industry professionals – Senior Staff with 150 combined years experience – Design, material and process experts fully accessible to customers • Privately held • Small business classification • D&B Class 1 Credit Score – 1R3 Rating • Exclusively flex and rigid flex – Small to medium production – Serving defense, medical and industrial markets • Made in the USA CONFIDENTIAL AND PROPRIETARY INFORMATION - This document is the property of Circuits, LLC and cannot be reproduced in whole or in part, published or disclosed without prior written consent of Circuits, LLC.
  • 3. Flexible PCB Benefits: flex-appeal • Flex Properties – Heat dissipation, shock and vibration resistant – Electrical characteristics: predictable and controllable (impedance, cross-talk, noise) – Versatile shape enables 3-dimensional configurations • Weight and Size – Allows dramatic reduction of electronics package size and weight (up to 75% compared to rigid and round wire configurations) • Cost effective – Designed to eliminate board to board interconnects or board to wire connections (the most common failure points in electronic assemblies) – Easier to install or replace (removes human-error associated with point to point wire assemblies) • Durability – Bend & straighten up to 500 million times without a failure – Unmatched performance for applications with repetitive motion – Polyimide is known for its dimensional stability, dielectric strength and high heat resistance CONFIDENTIAL AND PROPRIETARY INFORMATION - This document is the property of Circuits, LLC and cannot be reproduced in whole or in part, published or disclosed without prior written consent of Circuits, LLC.
  • 4. Circuits’ Facilities 50,000 sq. ft. facility designed specifically for manufacturing highly reliable flexible PCBs • Class 1000 Clean Room – central to operations, equipped with independent air-handling units, HEPA air filtration system, interlocking pass-through unit and UV light protection • Open, highly efficient, work-flow designed to minimize transport and handling • Custom-engineered equipment built to handle thin core materials • Custom electroless and full panel electroplating tuned for flexible substrates CONFIDENTIAL AND PROPRIETARY INFORMATION - This document is the property of Circuits, LLC and cannot be reproduced in whole or in part, published or disclosed without prior written consent of Circuits, LLC.
  • 5. Clean Manufacturing • Facility outfitted with exhaust and fume scrubbers – Reduces any pollutants leaving the manufacturing area • Water treatment – ion exchange technology to remove metallic and chemical contaminants – Eliminates the generation of hazardous wastes – Reclamation/recycle of valuable materials • Solar Energy –chemical plating rinses • Efficient and environmentally- are heated with thermal solar power friendly process choices – Panels heat 10 gallons water per – ENIG (cleanest, most reliable, minute to 70°F with 3 ½ hours assembly-friendly lead-free finish) average sunlight per day – Plasma etch – clean smear removal – Warm rinse water reduces chemical and etchback bleed from one bath to next eliminating organic contaminates – Cobra Bond™ - inner layer adhesion promotion CONFIDENTIAL AND PROPRIETARY INFORMATION - This document is the property of Circuits, LLC and cannot be reproduced in whole or in part, published or disclosed without prior written consent of Circuits, LLC.
  • 6. Capabilities - Overview Flex and Rigid-Flex PCBs Flex Materials DuPont Pyralux AC, AP, FR and LF Copper Weight ¼ oz to 3 oz Core Thickness .001” to .007” mils Board Thickness .002” to .125” Layer Count 1-14 Max board Size 22”x16” Lead Time 3 to 10(*) Days Specifications IPC-6013(*), MIL-PRF-31032 Trace/Space .003”/.003” Via Structure Through, Blind, Buried, Microvias Hole Sizes .002” to .250” Surface Finish ENIG (*), HAL, Hard and Soft Gold, Immersion Silver, OSP Surface Coatings Coverlay Pyralux LF(*), LPI Special Processes Controlled Impedance, flying leads * Denotes standard processes Standard lead time is 10-days for single & double sided flex using stock stack-ups. Accelerated deliveries are available for time-critical projects CONFIDENTIAL AND PROPRIETARY INFORMATION - This document is the property of Circuits, LLC and cannot be reproduced in whole or in part, published or disclosed without prior written consent of Circuits, LLC.
  • 7. Quality Across the Board • Quality Management System – Designed to meet the requirements of MIL and ISO – IPC-6013 • ISO9001: targeted 1H2010 – Pre-audit completed Jan 2010 • MIL-PRF-31032: targeted 2H2010 • AS9100 - planned • SPC throughout manufacturing • Daily cross-section analysis • In-house SEM/EDAX for in-depth analysis • Controlled impedance TDR Testing • Fixtureless flying probe 100% netlist test – Continuity and isolation testing – No witness marks left on SMT pads • Comprehensive final inspection procedures CONFIDENTIAL AND PROPRIETARY INFORMATION - This document is the property of Circuits, LLC and cannot be reproduced in whole or in part, published or disclosed without prior written consent of Circuits, LLC.
  • 8. CAM • Data Integrity – Netlist extracted from “as received” gerber is compared to customer supplied netlist – Electrical test netlist extracted • Design Rule Check – Comprehensive DRC to resolve any potential manufacturability issues and suggested areas of improvement for increased yields or cost savings – All alterations made by Circuits require customer approval • Manufacturing Tools – Full panel optimization for individual pieces or assembly – Conformance coupons added – Master output files created for imaging, drill, laser, test and routing Sample DRC feedback report CONFIDENTIAL AND PROPRIETARY INFORMATION - This document is the property of Circuits, LLC and cannot be reproduced in whole or in part, published or disclosed without prior written consent of Circuits, LLC.
  • 9. Imaging • Photoplotting – Crescent 30 Photoplotter integrated with upfront CAM software – .25 mil resolution • Printer – Point source printer, 25 X 30 exposure area – Self-contained air conditioner and multiple drawer processing unit • Imaging-intensive processing – 16’ X 20’ modular Class 1000 Clean Room – Rigorous quality control regimen and safeguards in place – State-of-the-art imaging equipment CONFIDENTIAL AND PROPRIETARY INFORMATION - This document is the property of Circuits, LLC and cannot be reproduced in whole or in part, published or disclosed without prior written consent of Circuits, LLC.
  • 10. Chemical • Superior technology, best practices and • Custom-engineered attention to detail DES conveyorized • PTH-electroplating process line – Low deposit electroless followed by full-panel – Eliminates handling electroplating ensures the best hole plating between processes characteristics when ultra fine substrates are most • Standard Electroless Nickel Immersion Gold vulnerable (ENIG) • Plasma etch-back – 16 chamber, 5 gas equipment offers a wide variety of processing • Cobra-Bond™ inner layer adhesion promotion system for the manufacture of rigid-flex (black oxide alternative) CONFIDENTIAL AND PROPRIETARY INFORMATION - This document is the property of Circuits, LLC and cannot be reproduced in whole or in part, published or disclosed without prior written consent of Circuits, LLC.
  • 11. Mechanical • Lamination Press • Laser Drill and Route – Programmable Vac-Q-Lam – ESI 5150 laser (1 mil precision – Pressure uniformity and laser) temperature ramp – Microvias, tight radii and critical up/ramp down dimension features capabilities – Variable depth • Mechanical Drilling and Routing – Uniline 2000 turns 80K RPM for routing and 125K RPM drilling – EX200 – Continuous laser inspection of bit quality and hit count – Fully integrated with upfront CAM operations CONFIDENTIAL AND PROPRIETARY INFORMATION - This document is the property of Circuits, LLC and cannot be reproduced in whole or in part, published or disclosed without prior written consent of Circuits, LLC.
  • 12. ROADMAP 2009 Achievements Q110 Q210 2H10 Planned Certifications • ITAR certification √ • ISO •ISO • MIL-PRF- AS9100 and Quality 9001:2008 9001:2008 31032 • Safety Training √ Pre-Audit √ •UL 94.V0 submitted √ Equipment and •Cobra-Bond √ • Upgrade • Upgrade Facility •Thermo-solar water cross-section chemical lab lab √ facilities heating system √ • Plasma etch √ Capabilities •Laser microvias √ •In-house • Single-side •Sequential •Double- flexible LPI RF circuits Lamination sided RF •Trace/space:3mil/3mil √ •Loose Leaf circuits •Rigid Flex √ Flex •Via-in-pad construction application CONFIDENTIAL AND PROPRIETARY INFORMATION - This document is the property of Circuits, LLC and cannot be reproduced in whole or in part, published or disclosed without prior written consent of Circuits, LLC.
  • 13. Contact Us • Flex PCB pricing in 24-hours or less Circuits, LLC • Full Support and Design Help 4060 Norbatrol Court – Flex conversion, Design Rule and Design for Manufacturability Murrysville, PA 15668 support available to all sales@circuits-corp.com customers 724-519-4549 ext. 210 • Full turn key available through Circuits’ qualified suppliers – Design – Assembly Count on us for consistent quality, competitive pricing and reliable on- time delivery. Every time. Visit us at www.qualityacrosstheboard.com CONFIDENTIAL AND PROPRIETARY INFORMATION - This document is the property of Circuits, LLC and cannot be reproduced in whole or in part, published or disclosed without prior written consent of Circuits, LLC.