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Printable Battery Technology

Lee Yang Sheng
Lim Chau Hwee Alwyn
Tay Wei Yi
Scope
 Wearable electronics market trend
 Imprint Energy’s Business Model

 Analysis of Business Model
 Recommendations
 Conclusion
Wearable electronics market trend
Wearable electronics
Wearable electronics
Coin cells may be Sufficient for Watches, but
not for Wearable Electronics!
Printable Battery
 Imprint Energy
 Founded in 2010

 Develop zinc-based rechargeable battery technology (ZincPoly™)
New applications and value propositions for
printable batteries
Value propositions for wearable electronics
 Ultra thin
 Flexible

 Recyclable
 Easy to manufacture
 Rechargeable
Thinner batteries are needed for new applications
 Ultra thin

Thickness of Battery
(mm)

10

Phones, laptops
Calculator,
Watches

1

RFID smart card,
Electronic paper
0.1

0.01

Conformal electronics,
Wearable electronics
Value Proposition
 Ease of manufacture
 Low packaging required

 Affordable
 Dispenser printing system:
 5‐300μm size factors
 Ambient temperature process
 Low waste
 Fast, scalable, economical
 Continuous assembly processing
Printing Technology
Value Proposition
 Rechargeability
 Other zinc-based printable batteries are non-rechargeable which limits
their applications
 Imprint Energy uses a solid gel polymer electrolyte
Thin-film and printed battery market
 $5.6 billion by 2015 (NanoMarkets)
 Out of this, $2.5 billion will be non-lithium batteries
Annual Growth Rate
70%
60%

58.40%

46.10%

50%

37.90%

40%

35%

Smart cards

RFID tags

30%
20%
10%
0%
Medical Implantables

MEMS, flexible paper,
cosmetics and E-paper
Customer Selection
 Manufacturers
 DNP (Dai Nippon Printing)
 Soligie
 Collaborators
 Thinfilm
 MC10 (Bio electrionics sensors)
 Wearable electronics manufacturers
 Nike
 Samsung
Customer Selection


Gigantic wearable consumer electronics market


To exploit the design advantages of the new batteries
(eg. Nike’s FuelBand and the FitBit line)



Large volume

Nike Revenue (in $billion) in 2012
Equipment,
1.2

Others, 0.1

Apparel,
6.3

Footwear,
13.4
Customer Selection
• Bendable Electronics
• LG and Samsung
• Flexible phones and watches
Customer Selection
 Bioelectronics


MC10




Medical patch
Digital Health
Conformal Electronics
Customer Selection
• Powered smart card
• Oberthur Technologies
• Advanced security for e-banking and e-shopping
• A single card for payment, authentication and ‘on the spot’
information
• Stand-alone solution, no card reader required
Customer Selection


Health products


Pills with smart sensors



Smart bra
Analysis of value proposition
 Zinc batteries are already present in

the market but not widely adopted
 Not flexible and non-rechargeable

 Competitors will erode profits to be

made
 Large capital needed to scale
manufacturing
Competitor 1: Blue Spark Technologies
 Carbon-Zinc printable battery
 Value proposition
 Cost effective
 Attractive form factor
 Easy integration
 Green and disposable
 Customer selection
 Battery - Assisted RFID
 RF-Linked Sensors
 Transdermal Patches
 Powered Cards
 Interactive Printed Media
Competitor 2:
 Rechargeable Lithium printable battery

 Value proposition
 Ultra thin
 Environmentally friendly
 Long cycle life
 Customer selection
 Collaboration with ST microelectronics
Strategy Canvas
12
10
8
6
4
2
0

Imprint Energy
Blue Spark
Front Edge
PowerPaper
Lithium Polymer
Energy Density vs Power Density
Comparison data against competitors
Parameters

Front Edge
Technologies
(Lithium)

Blue Spark
Technologies
(Zinc-carbon)

Imprint Energy
(Zinc-MnO2)

Traditional
laptop battery
(Lithium)

Energy Density

100 – 150 Wh/kg

125 Wh/kg

130 Wh/kg

128 - 150 Wh/kg

Temperature Range

-40 to 80 oC

-18 to 55 oC

-20 to 70 oC

–20 to 60 °C

Battery Life
(Cycles before
degradation)

> 1000

~ 25 cycles

> 100 cycles

400 – 500 cycles

Fabrication Process

Vacuum
Deposition
SEI formation

Partially Printed

Printed

Vacuum
Deposition
SEI formation

Safety Concerns

Reactive, Nonvolatile

Semi-reactive,
volatile

Non-reactive, nonvolatile

Reactive, Nonvolatile
Analysis of value proposition
 Zinc batteries are already present in

the market but not widely adopted
 Competitors will erode profits to be
made
 Large capital needed to scale
manufacturing
Scope of Activity
 Versatile and scalable manufacturing process
 Make use of a traditional technology, screen printing.
 Outsource manufacturing of batteries to printing companies
 To ramp up manufacturing to a large commercial scale in a few years
 Will not build their own factories
 Work closely with manufacturing partners
Value Chain
• Vertical Disintegration
Imprint
Energy

R&D

Collaborators

Raw material
supplier

Printing
Manufacturer

Outsourced partners /
Licensee

End product
manufacturer

Distribution
and sales
Method of value capture
 Licensing
 To license our technology to collaborators to produce
printable batteries
 Pure licensing model may lead to a slow growth
 Battery sales
 Mass produced batteries of standard shapes/sizes
Cost structure
 Low cost active materials
 High volume structure to enable economies of scale
Cost Structure
Item

Material

Printing / Manufacturing

Cost for printable battery
• $2.07 per Wh
• $3.48 per 1400 mAh (Google Nexus One battery capacity)1

• 100 million batteries / printer
• $25k - $800k / printer

Selling price for Google Nexus One lithium ion battery 2 : $5.25 (1400mAh)
1
2

Obtained from Imprint Energy
Obtained from http://www.isuppli.com/Teardowns/News/Pages/Google-Nexus-One-Carries-$17415-Materials-Cost-iSuppli-Teardown-Reveals.aspx
Method of strategic control
 Intellectual Property
 Patents on solid zinc electrolyte which enable rechargeable battery
 Patents on methods of manufacture
 Filed provisional patent September 2010
IP Strategy
• Prove the feasibility of
the innovation

Phase 1

Phase 2

• Extract value out of IP

• Push the performance
of the battery
• Erect barriers to entry

Phase 3
Method of strategic control
 Lack of complementary assets
 Sales and Marketing expertise
 Distribution channels
 IT infrastructure
 Low market power against owners of
complementary assets
Innovation value capture matrix

Core idea adapted from Teece, 1986
Recommendation
 Strategic control
 Contracts to bind manufacturers and end products distributors
 Develop more complementary assets
Contractual agreements
 Imprint energy holds strong IP rights
 Low risk of imitation
 Contracts to be designed to maximize profits from innovation
 Disruptive Innovation
 Prove the feasibility and value of innovation
Complementary Assets
 Custom designed batteries
 Key components of wearable
electronics
 Different applications

requires
 Different shape/size
 Different packaging
 Different capacity
Complementary Assets
 Custom designed batteries
 Key components of wearable
electronics
 Network effects
 Virtuous cycle
 Develop capabilities to

further improve design of
wearable electronics in the
market and enhance their
performance

Custom designed
batteries enable
novel and
innovative products

Revenue pumped
into R&D to
improve design

Higher demand for
innovative end user
products

Higher revenue
generated from
battery sales

More products sold
increases exposure
of battery

More wearable
electronics
manufacturers
interested
Recommendation
 Value Chain
 Custom designed solutions to enable novel devices to launch into market
 Leverage printing partners to scale rapidly without large capital investment
 Continuous R&D to enhance products to improve sales
 Imitate Qualcomm model:
Recommendation
 Value Chain
 Custom designed solutions to enable novel devices to launch into market
 Leverage printing partners to scale rapidly without large capital investment
 Continuous R&D to enhance products to improve sales
Printed and thin media
- Enabling

Conventional Batteries

- Early Adopters

- Enhancing

- Billions of devices

- Thin format progress
- Billions of devices

$250MM - $1.3 BN

> $2BN
Recommendation
 Method of value capture
 Adopt a new licensing model working with multiple partners getting upfront
fee for access to design (Imitate ARM model)
 Revenue from product manufacturers by offering custom designed solutions
 Continue to focus on low cost high volume structure by driving capabilities of
manufacturing partners
Recommendation
 Customer selection
 Focus on new and upcoming technology
industry
 Health and wellness wearable products
 Wireless sensor network (Internet of
Things)


$2 billion market by 2021 (IDTechEx)

 To be present in majority of electronic

devices
Quantified Self and Smart Homes
Smart World
Recommendation
 Value proposition
 Focus on sustainability
 Continuous R&D improvement to push the boundaries of battery technology
 Working with partners to enable innovation in electronics devices
Environmental Impact Assessment

"Sustainable Batteries", Assessment of Environmental Technologies for Support of
Policy Deccision
New Innovative devices
Summary
Customer
Selection

Scope of
Activities

Thin

Large Wearable
Electronics firms

IP Strategy

Customized
Solutions

Complementary
Assets

R&D

Novel
technologies

Strategic
Control

Licensing

Value
Proposition

Method of
Value
Capture

Distribution

Rechargeable

Sustainable

Safe

Wireless Sensors
/ Smart cities

Sales and
Marketing
Screen Printing Process
 Similar to old-fashioned silk-screening where
material is deposited in a pattern by squeezing it

through a mesh over a template

Obtained from http://www.hdmstuttgart.de/international_circle/circular/issues/11_01/ICJ_04_32_
wendler_huebner_krebs.pdf

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Printable Battery Technology: a business model

  • 1. Printable Battery Technology Lee Yang Sheng Lim Chau Hwee Alwyn Tay Wei Yi
  • 2. Scope  Wearable electronics market trend  Imprint Energy’s Business Model  Analysis of Business Model  Recommendations  Conclusion
  • 6. Coin cells may be Sufficient for Watches, but not for Wearable Electronics!
  • 7. Printable Battery  Imprint Energy  Founded in 2010  Develop zinc-based rechargeable battery technology (ZincPoly™)
  • 8. New applications and value propositions for printable batteries
  • 9. Value propositions for wearable electronics  Ultra thin  Flexible  Recyclable  Easy to manufacture  Rechargeable
  • 10. Thinner batteries are needed for new applications  Ultra thin Thickness of Battery (mm) 10 Phones, laptops Calculator, Watches 1 RFID smart card, Electronic paper 0.1 0.01 Conformal electronics, Wearable electronics
  • 11. Value Proposition  Ease of manufacture  Low packaging required  Affordable  Dispenser printing system:  5‐300μm size factors  Ambient temperature process  Low waste  Fast, scalable, economical  Continuous assembly processing
  • 13. Value Proposition  Rechargeability  Other zinc-based printable batteries are non-rechargeable which limits their applications  Imprint Energy uses a solid gel polymer electrolyte
  • 14. Thin-film and printed battery market  $5.6 billion by 2015 (NanoMarkets)  Out of this, $2.5 billion will be non-lithium batteries Annual Growth Rate 70% 60% 58.40% 46.10% 50% 37.90% 40% 35% Smart cards RFID tags 30% 20% 10% 0% Medical Implantables MEMS, flexible paper, cosmetics and E-paper
  • 15. Customer Selection  Manufacturers  DNP (Dai Nippon Printing)  Soligie  Collaborators  Thinfilm  MC10 (Bio electrionics sensors)  Wearable electronics manufacturers  Nike  Samsung
  • 16. Customer Selection  Gigantic wearable consumer electronics market  To exploit the design advantages of the new batteries (eg. Nike’s FuelBand and the FitBit line)  Large volume Nike Revenue (in $billion) in 2012 Equipment, 1.2 Others, 0.1 Apparel, 6.3 Footwear, 13.4
  • 17. Customer Selection • Bendable Electronics • LG and Samsung • Flexible phones and watches
  • 18. Customer Selection  Bioelectronics  MC10    Medical patch Digital Health Conformal Electronics
  • 19. Customer Selection • Powered smart card • Oberthur Technologies • Advanced security for e-banking and e-shopping • A single card for payment, authentication and ‘on the spot’ information • Stand-alone solution, no card reader required
  • 20. Customer Selection  Health products  Pills with smart sensors  Smart bra
  • 21. Analysis of value proposition  Zinc batteries are already present in the market but not widely adopted  Not flexible and non-rechargeable  Competitors will erode profits to be made  Large capital needed to scale manufacturing
  • 22. Competitor 1: Blue Spark Technologies  Carbon-Zinc printable battery  Value proposition  Cost effective  Attractive form factor  Easy integration  Green and disposable  Customer selection  Battery - Assisted RFID  RF-Linked Sensors  Transdermal Patches  Powered Cards  Interactive Printed Media
  • 23. Competitor 2:  Rechargeable Lithium printable battery  Value proposition  Ultra thin  Environmentally friendly  Long cycle life  Customer selection  Collaboration with ST microelectronics
  • 24. Strategy Canvas 12 10 8 6 4 2 0 Imprint Energy Blue Spark Front Edge PowerPaper Lithium Polymer
  • 25. Energy Density vs Power Density
  • 26. Comparison data against competitors Parameters Front Edge Technologies (Lithium) Blue Spark Technologies (Zinc-carbon) Imprint Energy (Zinc-MnO2) Traditional laptop battery (Lithium) Energy Density 100 – 150 Wh/kg 125 Wh/kg 130 Wh/kg 128 - 150 Wh/kg Temperature Range -40 to 80 oC -18 to 55 oC -20 to 70 oC –20 to 60 °C Battery Life (Cycles before degradation) > 1000 ~ 25 cycles > 100 cycles 400 – 500 cycles Fabrication Process Vacuum Deposition SEI formation Partially Printed Printed Vacuum Deposition SEI formation Safety Concerns Reactive, Nonvolatile Semi-reactive, volatile Non-reactive, nonvolatile Reactive, Nonvolatile
  • 27. Analysis of value proposition  Zinc batteries are already present in the market but not widely adopted  Competitors will erode profits to be made  Large capital needed to scale manufacturing
  • 28. Scope of Activity  Versatile and scalable manufacturing process  Make use of a traditional technology, screen printing.  Outsource manufacturing of batteries to printing companies  To ramp up manufacturing to a large commercial scale in a few years  Will not build their own factories  Work closely with manufacturing partners
  • 29. Value Chain • Vertical Disintegration Imprint Energy R&D Collaborators Raw material supplier Printing Manufacturer Outsourced partners / Licensee End product manufacturer Distribution and sales
  • 30. Method of value capture  Licensing  To license our technology to collaborators to produce printable batteries  Pure licensing model may lead to a slow growth  Battery sales  Mass produced batteries of standard shapes/sizes
  • 31. Cost structure  Low cost active materials  High volume structure to enable economies of scale
  • 32. Cost Structure Item Material Printing / Manufacturing Cost for printable battery • $2.07 per Wh • $3.48 per 1400 mAh (Google Nexus One battery capacity)1 • 100 million batteries / printer • $25k - $800k / printer Selling price for Google Nexus One lithium ion battery 2 : $5.25 (1400mAh) 1 2 Obtained from Imprint Energy Obtained from http://www.isuppli.com/Teardowns/News/Pages/Google-Nexus-One-Carries-$17415-Materials-Cost-iSuppli-Teardown-Reveals.aspx
  • 33. Method of strategic control  Intellectual Property  Patents on solid zinc electrolyte which enable rechargeable battery  Patents on methods of manufacture  Filed provisional patent September 2010
  • 34. IP Strategy • Prove the feasibility of the innovation Phase 1 Phase 2 • Extract value out of IP • Push the performance of the battery • Erect barriers to entry Phase 3
  • 35. Method of strategic control  Lack of complementary assets  Sales and Marketing expertise  Distribution channels  IT infrastructure  Low market power against owners of complementary assets
  • 36. Innovation value capture matrix Core idea adapted from Teece, 1986
  • 37. Recommendation  Strategic control  Contracts to bind manufacturers and end products distributors  Develop more complementary assets
  • 38. Contractual agreements  Imprint energy holds strong IP rights  Low risk of imitation  Contracts to be designed to maximize profits from innovation  Disruptive Innovation  Prove the feasibility and value of innovation
  • 39. Complementary Assets  Custom designed batteries  Key components of wearable electronics  Different applications requires  Different shape/size  Different packaging  Different capacity
  • 40. Complementary Assets  Custom designed batteries  Key components of wearable electronics  Network effects  Virtuous cycle  Develop capabilities to further improve design of wearable electronics in the market and enhance their performance Custom designed batteries enable novel and innovative products Revenue pumped into R&D to improve design Higher demand for innovative end user products Higher revenue generated from battery sales More products sold increases exposure of battery More wearable electronics manufacturers interested
  • 41. Recommendation  Value Chain  Custom designed solutions to enable novel devices to launch into market  Leverage printing partners to scale rapidly without large capital investment  Continuous R&D to enhance products to improve sales  Imitate Qualcomm model:
  • 42. Recommendation  Value Chain  Custom designed solutions to enable novel devices to launch into market  Leverage printing partners to scale rapidly without large capital investment  Continuous R&D to enhance products to improve sales Printed and thin media - Enabling Conventional Batteries - Early Adopters - Enhancing - Billions of devices - Thin format progress - Billions of devices $250MM - $1.3 BN > $2BN
  • 43. Recommendation  Method of value capture  Adopt a new licensing model working with multiple partners getting upfront fee for access to design (Imitate ARM model)  Revenue from product manufacturers by offering custom designed solutions  Continue to focus on low cost high volume structure by driving capabilities of manufacturing partners
  • 44. Recommendation  Customer selection  Focus on new and upcoming technology industry  Health and wellness wearable products  Wireless sensor network (Internet of Things)  $2 billion market by 2021 (IDTechEx)  To be present in majority of electronic devices
  • 45. Quantified Self and Smart Homes
  • 47. Recommendation  Value proposition  Focus on sustainability  Continuous R&D improvement to push the boundaries of battery technology  Working with partners to enable innovation in electronics devices
  • 48. Environmental Impact Assessment "Sustainable Batteries", Assessment of Environmental Technologies for Support of Policy Deccision
  • 50. Summary Customer Selection Scope of Activities Thin Large Wearable Electronics firms IP Strategy Customized Solutions Complementary Assets R&D Novel technologies Strategic Control Licensing Value Proposition Method of Value Capture Distribution Rechargeable Sustainable Safe Wireless Sensors / Smart cities Sales and Marketing
  • 51.
  • 52. Screen Printing Process  Similar to old-fashioned silk-screening where material is deposited in a pattern by squeezing it through a mesh over a template Obtained from http://www.hdmstuttgart.de/international_circle/circular/issues/11_01/ICJ_04_32_ wendler_huebner_krebs.pdf