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Are We Ready For
The New Normal?
By Gede Manggala
Independent Consultant
Finding The Best Strategy
during Low Oil Price Regime
for Oil & Gas Companies in Indonesia
Jun’14 ($104)
The Rapid Decline: From $104/Barrel
https://www.dailyfx.com/crude-oil The use of WTI chart is only for making a statement. Indonesia is using ICP for price reference
Jun’14 ($104)
Mar’16 ($38)
Going To $38/Barrel, As Of March 2016
Jun’14 Mar’16
30
38
Lifting Cost ($/bbl)Oil Price ($/bbl)
30
104
Oil Price ($/bbl) Lifting Cost ($/bbl)
High Profit Margin Is Quickly Gone Away
The range of lifting cost for oil and gas companies in Indonesia is estimated between $20-40/bbl, so I use the simple average $30/bbl
} High
Margin
}
Low
Margin
Current Common Strategy?
•Review big capital projects: hold, reschedule or “kill”
•Reduction of operating expense (including review of structure
organisation, headcount, facilities )
•Renegotiation with suppliers and contractors
…And Waiting Oil Price to Increase?
NO!We cannotjustwaitfortheincreasing oil price
Oil price
can’tbecontrolled
byIndonesian
government
norcompaniesToomany factors;
Allareexternals
Ourfocusshouldbeon the otherpartof theequation…
Jun’14 Mar’16
30
104
Oil Price ($/bbl) Lifting Cost ($/bbl)
…We Should Focus On Reducing The Lifting Cost
30
38
Lifting Cost ($/bbl)Oil Price ($/bbl)
Remember…
Majority of existing oil & gas fields in Indonesia
is “brown field”:
old age,
declining production,
increasing operation/maintenance cost
While the new fields,
Most probably located in
more remote spots or deep water
(which might not be economics in the current low oil price regime)
A new strategy and operating model
to ensure oil and gas industry in Indonesia
survive and thrive in the future
Anewway of thinkingisneeded.
Design
for value
Lean
Operating Model
Whatstrategy?
All require higher TRUST among all stakeholders:
government, O&G companies, suppliers, contractors
Innovative
Collaboration
Design and plan the business using the low oil price
as the new normal; for long term
Design for value
Push The Current Cost Reduction Initiative Further
30
38
Lifting Cost ($/bbl)Oil Price ($/bbl)
} Low Profit Margin
“Fit for purpose”
design/engineering

equipment/technology
facilities
Redesign the business:
But There Are Room For Improvements
By Challenging The Current Practices
Technical: e.g. Does the current design fit the low oil price?
Standardisation: e.g. Can we reduce the variation in design, equipment,
process, technology?
Organisation: e.g. Do we need that many layers and approval level?
Safety Is Still No 1 Priority
Key Focus: Procurement, Supply Chain Management and
Core Processes (e.g. POP or Well Down Response process)
Lean Operating Model
DISCOVERING “FACTORY” IN OIL & GAS COMPANIES
With the low profit margin, we need to run critical and repetitive processes like a factory.
The good news?
The Information Technology can enable this operating model.
Many oil & gas companies have been embracing Lean key principles
to make people, process, and products FLOW seamlessly.
Currently, Many (Repetitive) Process Are Disintegrated
Process is planned & managed in departmental centric organisation that Is based
on specialisation, such as Sub Surface, Surface, Drilling, Maintenance, Production
Company
Dept
A
Dept
B
Dept
C
To Make A Seamless Process, A New Operating Model Is Needed
Manage the core and repetitive processes through the real value stream. The advance
of IT such as existing collaboration tools ENABLE end-to-end process seamlessly
Company
Dept
A
Dept
B
Dept
C
Example#1: Lean Contract Development Process
Contract process is highly repetitive and involving cross functional team.
This kind of process could be designed to be faster and less rework process
through a a single dashboard view and tracking.
Company
Engineering SCM Production
This graph is an oversimplified illustration
Drilling
Company
Surface
Facilities
Production
Example#2: Lean Put On Production (P O P) Process
POP is another example of process that is repetitive and involving cross functional team.
We can design POP faster with less rework by integrating the end-to-end process and
make them transparent through a a single dashboard scheduling.
This graph is an oversimplified illustration
Embracing the industrial internet, holistic-system thinking
and the sharing economy as the new paradigm
Innovative Collaboration
+
OIL & GAS COMPANIES SHOULD MOVE
TOWARDS INDUSTRIAL INTERNET
Collaboration Within A Company: Machines Connectivity + Big Data
Connecting critical machines equipments from upstream to downstream could improve efficiency, reliability and
response time of the entire value stream.
For the exploration and development segment alone it is estimated could reduce 1% of capital expenditure, an
estimated $90 Billion over 15 years lifetime.*
oil
Source: Saving estimation number from GE Software
Collaboration Among Companies-Suppliers-Regulators
Regulations, Policies, and Business Process Procedure should be revisited with a new
mindset: system thinking. It requires TRUST to collaborate among the stakeholders
Company
Suppliers/
Contractors
Customers
Regulators
Stakeholders
Adopting the platform/sharing economy
(like eBay, Tokopedia or even Uber, Gojek)
to improve efficiency of logistics and
inventories across ALL oil & gas
companies in Indonesia?
Fund innovators/startups to work on this
(old) idea with better technology and
system/process/procedure?
FutureCollaboration?
Design
for value
Lean
Operating Model
Strategytothenew normal
A new paradigm is needed
Innovative
Collaboration
By Gede Manggala
This is a personal observation for triggering discussions among stakeholders in Indonesia
Solution Leader at Senior Associate at
www.ipqi.org www.variancereduction.com www.gedemanggala.com
Independent Consultant
References & Credits (In Random Order)
• Lubiantara, Benny. Indonesian Oil and Gas Industry:The Challenges Ahead. IATMI Luncheon Talk, 13 Jan 2016
• Graham, Pat, et al. State of the Oil & Gas Industry: Never let a good crisis go to waste. McKinsey & company, Dec 2014.
• Simadiputra,William. Indonesia Industry Focus: Oil & Gas. DBS Group Research, 15 Dec 2015.
• The Big Picture. Simplified. Data sheet from GE Digital. Accessed from GE.com/digital
• Annunziata, Marco. Oil Prices got you down? GE, 23 Mar 2016. Accessed from https://www.ge.com/digital/blog/oil-prices-got-you-down
• Hartmann, Berhnard and Saji Sam. What Low Oil Price Really Mean. HBR, 28 Mar 2016. Accessed from https://hbr.org/2016/03/what-
low-oil-prices-really-mean?utm_campaign=HBR&utm_source=facebook&utm_medium=social
• Thanks to all my colleagues for providing insights through discussions using multiple platforms (WhatsApp group, Facebook,
Linkedin): Raymond Petrus, Lucky Hadinata, Vendy Hendrawan, Emir Syahrir, Isham Sudrajat, Agung, Mukti, Muchlis
Ridho, Freddy Simanjuntak, Dwi Marwandono and many others who add their thoughts and experiences during the discussion.
• THANK YOU, ALL!

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Oil Gas Companies in Indonesia: Ready for The New Normal?

  • 1. Are We Ready For The New Normal? By Gede Manggala Independent Consultant Finding The Best Strategy during Low Oil Price Regime for Oil & Gas Companies in Indonesia
  • 2. Jun’14 ($104) The Rapid Decline: From $104/Barrel https://www.dailyfx.com/crude-oil The use of WTI chart is only for making a statement. Indonesia is using ICP for price reference
  • 3. Jun’14 ($104) Mar’16 ($38) Going To $38/Barrel, As Of March 2016
  • 4. Jun’14 Mar’16 30 38 Lifting Cost ($/bbl)Oil Price ($/bbl) 30 104 Oil Price ($/bbl) Lifting Cost ($/bbl) High Profit Margin Is Quickly Gone Away The range of lifting cost for oil and gas companies in Indonesia is estimated between $20-40/bbl, so I use the simple average $30/bbl } High Margin } Low Margin
  • 5. Current Common Strategy? •Review big capital projects: hold, reschedule or “kill” •Reduction of operating expense (including review of structure organisation, headcount, facilities ) •Renegotiation with suppliers and contractors …And Waiting Oil Price to Increase?
  • 6. NO!We cannotjustwaitfortheincreasing oil price Oil price can’tbecontrolled byIndonesian government norcompaniesToomany factors; Allareexternals Ourfocusshouldbeon the otherpartof theequation…
  • 7. Jun’14 Mar’16 30 104 Oil Price ($/bbl) Lifting Cost ($/bbl) …We Should Focus On Reducing The Lifting Cost 30 38 Lifting Cost ($/bbl)Oil Price ($/bbl)
  • 8. Remember… Majority of existing oil & gas fields in Indonesia is “brown field”: old age, declining production, increasing operation/maintenance cost
  • 9. While the new fields, Most probably located in more remote spots or deep water (which might not be economics in the current low oil price regime)
  • 10. A new strategy and operating model to ensure oil and gas industry in Indonesia survive and thrive in the future Anewway of thinkingisneeded.
  • 11. Design for value Lean Operating Model Whatstrategy? All require higher TRUST among all stakeholders: government, O&G companies, suppliers, contractors Innovative Collaboration
  • 12. Design and plan the business using the low oil price as the new normal; for long term Design for value
  • 13. Push The Current Cost Reduction Initiative Further 30 38 Lifting Cost ($/bbl)Oil Price ($/bbl) } Low Profit Margin “Fit for purpose” design/engineering
 equipment/technology facilities Redesign the business:
  • 14. But There Are Room For Improvements By Challenging The Current Practices Technical: e.g. Does the current design fit the low oil price? Standardisation: e.g. Can we reduce the variation in design, equipment, process, technology? Organisation: e.g. Do we need that many layers and approval level? Safety Is Still No 1 Priority
  • 15. Key Focus: Procurement, Supply Chain Management and Core Processes (e.g. POP or Well Down Response process) Lean Operating Model
  • 16. DISCOVERING “FACTORY” IN OIL & GAS COMPANIES With the low profit margin, we need to run critical and repetitive processes like a factory. The good news? The Information Technology can enable this operating model. Many oil & gas companies have been embracing Lean key principles to make people, process, and products FLOW seamlessly.
  • 17. Currently, Many (Repetitive) Process Are Disintegrated Process is planned & managed in departmental centric organisation that Is based on specialisation, such as Sub Surface, Surface, Drilling, Maintenance, Production Company Dept A Dept B Dept C
  • 18. To Make A Seamless Process, A New Operating Model Is Needed Manage the core and repetitive processes through the real value stream. The advance of IT such as existing collaboration tools ENABLE end-to-end process seamlessly Company Dept A Dept B Dept C
  • 19. Example#1: Lean Contract Development Process Contract process is highly repetitive and involving cross functional team. This kind of process could be designed to be faster and less rework process through a a single dashboard view and tracking. Company Engineering SCM Production This graph is an oversimplified illustration
  • 20. Drilling Company Surface Facilities Production Example#2: Lean Put On Production (P O P) Process POP is another example of process that is repetitive and involving cross functional team. We can design POP faster with less rework by integrating the end-to-end process and make them transparent through a a single dashboard scheduling. This graph is an oversimplified illustration
  • 21. Embracing the industrial internet, holistic-system thinking and the sharing economy as the new paradigm Innovative Collaboration
  • 22. + OIL & GAS COMPANIES SHOULD MOVE TOWARDS INDUSTRIAL INTERNET
  • 23. Collaboration Within A Company: Machines Connectivity + Big Data Connecting critical machines equipments from upstream to downstream could improve efficiency, reliability and response time of the entire value stream. For the exploration and development segment alone it is estimated could reduce 1% of capital expenditure, an estimated $90 Billion over 15 years lifetime.* oil Source: Saving estimation number from GE Software
  • 24. Collaboration Among Companies-Suppliers-Regulators Regulations, Policies, and Business Process Procedure should be revisited with a new mindset: system thinking. It requires TRUST to collaborate among the stakeholders Company Suppliers/ Contractors Customers Regulators Stakeholders
  • 25. Adopting the platform/sharing economy (like eBay, Tokopedia or even Uber, Gojek) to improve efficiency of logistics and inventories across ALL oil & gas companies in Indonesia? Fund innovators/startups to work on this (old) idea with better technology and system/process/procedure? FutureCollaboration?
  • 26. Design for value Lean Operating Model Strategytothenew normal A new paradigm is needed Innovative Collaboration
  • 27. By Gede Manggala This is a personal observation for triggering discussions among stakeholders in Indonesia Solution Leader at Senior Associate at www.ipqi.org www.variancereduction.com www.gedemanggala.com Independent Consultant
  • 28. References & Credits (In Random Order) • Lubiantara, Benny. Indonesian Oil and Gas Industry:The Challenges Ahead. IATMI Luncheon Talk, 13 Jan 2016 • Graham, Pat, et al. State of the Oil & Gas Industry: Never let a good crisis go to waste. McKinsey & company, Dec 2014. • Simadiputra,William. Indonesia Industry Focus: Oil & Gas. DBS Group Research, 15 Dec 2015. • The Big Picture. Simplified. Data sheet from GE Digital. Accessed from GE.com/digital • Annunziata, Marco. Oil Prices got you down? GE, 23 Mar 2016. Accessed from https://www.ge.com/digital/blog/oil-prices-got-you-down • Hartmann, Berhnard and Saji Sam. What Low Oil Price Really Mean. HBR, 28 Mar 2016. Accessed from https://hbr.org/2016/03/what- low-oil-prices-really-mean?utm_campaign=HBR&utm_source=facebook&utm_medium=social • Thanks to all my colleagues for providing insights through discussions using multiple platforms (WhatsApp group, Facebook, Linkedin): Raymond Petrus, Lucky Hadinata, Vendy Hendrawan, Emir Syahrir, Isham Sudrajat, Agung, Mukti, Muchlis Ridho, Freddy Simanjuntak, Dwi Marwandono and many others who add their thoughts and experiences during the discussion. • THANK YOU, ALL!