This document provides information on the A5 MIG Rail System 2500, which is a mechanized MIG welding system. The system includes an aluminum rail, welding carriage, and remote control unit. The carriage carries the welding gun and allows for precise movement along the rail as well as weaving patterns. The system provides benefits such as increased productivity and reduced errors compared to manual welding. It can be used in various welding positions and applications.

1. Product catalogue
Mechanized Welding

2. CONTENTS
Mechanized welding Rail systems MIG 4
K5
A5 MIG Rail System 2500 4
K3
A3 MIG RailSystem 2500 18
MagTrac F 61 28
Mechanized welding Orbital systems MIG 36
K5
A5 MIG Orbital System 1500 36
Mechanized welding Orbital systems TIG 46
K7
A7 TIG Orbital System 300 46
A7 TIG Orbital System 150 56
K5
A5 TIG Orbital System 75 74
10032017 Contents 3

3. A5 MIG Rail System2500
BENEFITS
• Fewer human errors affecting the arc movement
• Increased welding productivity
• Light and durable Remote Control Unit makes operation simple and
fast
• Easy to use and quick to set up. Save time, costs, and repair work with
the easy-to-use user interface and integrated power supply.
• Fast setup time with light, strong, and flexible 2.5 m aluminum rails
that can be bent to any curved surfaces, including pipes.
• Magnetic fixing of rails significantly saves set up and reinstallation
time Vacuum suction cups available for non-magnetic materials.
• Multiple weaving patterns possible with integrated Weaving Unit
• Can be used in any welding position.
• Flexible adjustment of the tilt and push/pull angle enabled by the
welding gun holder
• Significant savings with Kemppi Reduced Gap Technology (RGT),
more information www.kemppi.com
OVERVIEW
A5 MIG Rail System 2500 is the most cost efficient way to improve productivity in mechanized MIG/MAG welding. The system has an inbuilt
weaving and rail fastening mechanism with magnets or with vacuum suction cups. With the system you can achieve significant savings for
all applications where the weld lengths exceed 2 m or in case of multi-layer welds. In mechanized welding, the welding carriage carries
the gun (instead of being held in the operator's hand), making the arc movement accurate and steady. The setup includes the
FastMig M 420, a top of the line welder with unique WISE welding application software. The smart WISE processes provide significant
improvements in welding production efficiency.
RECOMMENDEDWELDERS
FastMig M 420 Power source
FastMig MS 300 control panel
MXF 65 ELWirefeeder
RECOMMENDED SOFTWARE
WisePenetration
WiseFusion
4 A5 MIG Rail System2500 10032017

4. SYSTEMSETUP
10032017 A5 MIG Rail System2500 5

5. TECHNICAL OVERVIEW
A 2.5-meter aluminum rail for the rail carriages. Contains holes for magnetic or suction
cup brackets. Does not include the actual fixing brackets. Rail can be bent according to
work piece shape within material restrictions. The rail can be bent around items with
diameter greater than 1.5 m. Deforming the rail is on customer's responsibility.
1 A5 MIG Rail Welding Carriage
TECHNICAL OVERVIEW
Lightweight carriage with a step motor for precise movement. Integrated weaving unit,
gun holder clamps, OLED display and easy-to-use interface. Socket for a remote
controller. Also suitable for orbital welding with outer diameters greater than 1.5 m. ES-
model equipped with electric gun height control. Includes A5 MIG remote control unit.
DD-model equipped with double display to allow viewing at any direction.
TECHNICAL SPECIFICATIONS
Productcode 6190700
6190730 (-ESModel)
6190732 (-ESDD Model)
External dimensions LxWxH 365 x 217 x 255 mm
Carriagespeed 5 – 150 cm/min
Input power 30 – 55 V DC or 24 – 50 V AC
Transportspeed 200cm/min
Weavingspeed 10 – 50 mm/s
Weavingwidth 0 - 30 mm
Weaving displacement ±40 mm
Dwell time (Adjustable on both sides separately) 0 - 2.0 s
Weavingpatterns 3
Torch horizontal adjustment (manual) ±40 mm
Weight 7.3kg
2 Rail 2500
TECHNICAL SPECIFICATIONS
Product code 6190710
6 A5 MIG Rail System2500 10032017

6. 3 A5 Stiffener bar for flex rail
TECHNICAL OVERVIEW
The stiffener bar is a 40 x10mm aluminium bar bolted together with the flex rail to make
it stiffer if not mounted on curved surface.
TECHNICAL SPECIFICATIONS
Product code 6190741
4 A5 MIG Rail quick extension bracket
TECHNICAL OVERVIEW
Bracket for joining two rails together. Quick and tool-free operation.
TECHNICAL SPECIFICATIONS
Product code 6190702
5 A5 MIG Rail magnet attachment 8 PCS
TECHNICAL OVERVIEW
Kit containing 8 magnet pairs for attachment of 2.5-meter rail section. Equipped with
quick release levers. Allowed to be used for work pieces with temperature less than
150°C. Number of magnet pairs per rail section depends on the application. Clamping
force of the magnets can be affected by their aging, the temperature cycles and direct
mechanical impacts, the base material type and the surface quality.
TECHNICAL SPECIFICATIONS
Product code 6190703
10032017 A5 MIG Rail System2500 7

7. • FastMig M320 - ordering code 6132320
• FastMig M420 MV - ordering code 6132423
• FastMig M520 - ordering code 6132520
6 A5 Rail vacuum attachment 4 PCS
TECHNICAL OVERVIEW
Vacuum kit consisting 4 vacuum suction cup pairs for rail attachment to non-magnetic
surfaces (Aluminum, stainless steeletc.)
TECHNICAL SPECIFICATIONS
Productcode 6190719 - Standard (-40 - 110°C)
6190704 - Hi temp (-70 - 200°C)
7 FastMig M 420 Power source
TECHNICAL OVERVIEW
The FastMig M 420 is a top performance multi-purpose power source, suitable for many
applications. This unit is made for those who are looking to optimize welding
productivity andquality.
Alternative:
TECHNICAL SPECIFICATIONS
Productcode 6132420
Connection voltage 3~ 50/60 Hz 400 V-15...+20%
Fuse(delayed) 35A
Minimum generatorpower 20kVA(60%)
18kVA(100%)
Output 60%ED 420A
Output100% ED 380A
Open circuit voltage MIG/MAG U0 = 50 – 58 V
Open circuit voltage MMA U0 = 48 – 53 V,Uav = 50 V
Rated power60% ED 20KVA
Rated power100% ED 18kVA
Welding range U0 = 50 - 58 V
Max. welding voltage 45V
Welding current and voltage range, Stick (MMA) 15 A/20 V – 420 A/44 V
Standards IEC 60974-1, IEC 60974-5, IEC 60974-10
Weight (no accessories) 35kg
External dimensions LxWxH 590 × 230 × 430 mm
Degree ofprotection IP23S
Operating temperature range -20 ... +40 °C
Storage temperature range -40 ... +60 °C
Idle power 25W
Efficiency at max. current 89%
8 A5 MIG Rail System2500 10032017

8. TECHNICAL OVERVIEW
FastCool 10 is a cooling unit designed for FastMig M welding equipment.
Power factor at max. current 0.87
Welding current and voltage range, MIG 20 A/12 V – 420 A/44 V
7 FastCool 10
TECHNICAL SPECIFICATIONS
Productcode 6068100
EMCclass A
External dimensions 570 x 230 x 280 mm
Degree ofprotection IP23S
Operating temperature range -20 … +40 °C
Tankvolume ca. 3l
Cooling power 1kW
Storage temperature range -40 … +60 °C
Cooling liquid 20% – 40% etanol/water
Weight 11kg
Operating voltage 400V-15%…+20%
Connection capasity 250 W (100 %)
Start pressure,max 0.4MPa
8 MXF 65 ELWire feeder
TECHNICAL OVERVIEW
Flexibility and performance for all welding applications in today’s medium and heavy
industries. This unit is compatible with 300 mm spool and is covered in an aluminum
casing.
Alternative:
• MXF 63 - ordering code 6152300
• MXF 63 EL- ordering code 6152300EL
• MXF 65 - ordering code 6152100
• MXF 67 - ordering code 6152200
• MXF 67 EL- ordering code 6152200EL
TECHNICAL SPECIFICATIONS
Productcode 6152100EL
Output 60%ED 520A
Output100% ED 440A
Filler wires,Ss 0.6 –1.6 mm
Filler wires,Al 1.0 –2.4 mm
Filler wires,Fe 0.6 –1.6 mm
10032017 A5 MIG Rail System2500 9

9. Filler wires, Coredwire 0.8 –2.0 mm
Wire spool diameter,max. 300mm
Wire spool weight, max. 20kg
Wire feedmechanism 4-roll
Wire feedspeed 0 – 25 m/min
External dimensions 620 × 210 × 445 mm
Weight 11.1kg
Diameter of feed rolls 32mm
8 FastMig MS 300 control panel
TECHNICAL OVERVIEW
MS control panel, which includes easy-to-use synergic functionality and a rich selection
of additional features for optimizing your welding work. These packages are suitable for
professional use in more demanding industrial applications. This panel is for for MXF 65
ELand MXF 67 ELwire feeders.
TECHNICAL SPECIFICATIONS
Product code 6136400
9 WiseFusion
BENEFITS
• Higher welding speed
• Lower heat input resulting in less distortion and better mechanical properties of the weld
• Possibility to weld narrower and deeper grooves
• Excellent weld pool control in position welding
• Easy to weld in all positions
• Automatic arc length control granting always the right parameters
• Easy to use
• Uniform weldquality
TECHNICAL SPECIFICATIONS
Product code 9991014
10 A5 MIG Rail System2500 10032017

10. BENEFITS
Ensured penetration even in case of:
• Narrow structures where visibility of the arc is a problem
• Limited visibility or accessibility
• Position welding
• Difficult-to-weld joints
TECHNICAL OVERVIEW
Kemppi welding gun for mechanization. Water-cooled, 500 A at 100 % duty cycle. For
heavy-duty applications. The gun is equipped with 7pin Amphenol connectors that
provide power supply and remote control through the gun, without any additional
cables.
9 WisePenetration
TECHNICAL SPECIFICATIONS
Product code 9991000
10 MT51MWC
TECHNICAL SPECIFICATIONS
Productcode 4,5 m - 6255162
6,0 m - 6255163
11 MMT MN 32C
TECHNICAL OVERVIEW
Kemppi welding gun for mechanization. Includes the wire liner, neck, gas nozzle and
contact tip holder. Gas-cooled, 260 A at 100 % duty cycle. Necks and consumables
compatible with the model MMT MN. The gun is equipped with 7pin Amphenol
connectors that provide power supply and remote control through the gun, without any
additional cables.
Additionals:
• Narrow gap gas nozzle PMT27/32 - ordering code W008123
• Narrow gap contact tip 1.2 M6 - ordering code W008124
• Narrow gap contact tip 1.0 M6 - ordering code W008333
TECHNICAL SPECIFICATIONS
Product code 6250405
10032017 A5 MIG Rail System2500 11

11. TECHNICAL OVERVIEW
Kemppi welding gun for mechanization. Includes the wire liner, neck, gas nozzle and
contact tip holder. Gas-cooled, 350 A at 100 % duty cycle. Consumables compatible with
the model PMT/MMT. The gun is equipped with 7pin Amphenol connectors that provide
power supply and remote control through the gun, without any additional cables.
• 34 model variants from 250 A to 500 A
• The low fatigue comfort grip and balance limits wrist loading
• Performance liners, nozzles, and contact tips
• Available in either 3 m or 4.5 m lengths
• Gas-cooled and water-cooled models
• Excellent cooling performance
• Strong construction and easy to maintain
• Euro connector for fast fitting
• Guns can be used with Kemppi A5 & MagTrac carriages with addiotional carriage control
cable(6190716)
12 MMT 42C
TECHNICAL SPECIFICATIONS
Productcode 3 m - 6254205
4,5 m - 6254207
Filler wires 0.8…1.6mm
Load capacity, Ar + CO2 (100%) 350A
Cooling Gas
13 MMT/PMT gun range
BENEFITS
TECHNICAL SPECIFICATIONS
PMT gunrange - gas cooled PMT25 PMT27 PMT32 PMT35 PMT42
Productcode 6252513 6252713 6253213 6253513 6254213
Filler wires 0.6…1.2mm 0.6…1.2mm 0.8…1.6mm 0.8…1.6mm 0.8…1.6mm
Lenght / ordering code 3m 6252513 6252713 6253213 6253513 6254213
Lenght / ordering code 4.5m 6252514 6252714 6253214 6253514 6254214
Load capacity, Ar + CO2 (35%) 250A 270A 320A 350A 420A
Cooling Gas Gas Gas Gas Gas
PMT gun range water cooled PMT30W PMT42W PMT52W
Productcode 6253043 6254203 6255203
Filler wires 0.8…1.6mm 0.8…1.6mm 0.8…1.6mm
Lenght / ordering code 3m 6253043 6254203 6255203
Lenght / ordering code 4.5m 6253044 6254204 6255204
Load capacity, Ar + CO2 (100%) 300A 400A 500A
Cooling Water Water Water
MMT gun range - gas cooled MMT25 MMT27 MMT32 MMT35 MMT42 MMT42C
Productcode 625213MMT 6252713MMT 6253213MMT 6253513MMT 624213MMT 6254205
12 A5 MIG Rail System2500 10032017

12. MMT gun range - gas cooled MMT25 MMT27 MMT32 MMT35 MMT42 MMT42C
Filler wires 0.6…1.2mm 0.6…1.2mm 0.8…1.6mm 0.8…1.6mm 0.8…1.6mm 0.8…1.6mm
Lenght / ordering code 3m 625213MMT 6252713MMT 6253213MMT 6253513MMT 624213MMT 6254205
Lenght / ordering code 4.5m 6252514MMT 6252714MMT 6253214MMT 6253514MMT 6254214MMT 6254207
Load capacity, Ar + CO2 (35%) 250A 270A 320A 350A 420A
Load capacity, Ar + CO2 (100%) 350A
Cooling Gas Gas Gas Gas Gas Gas
MMT gun range - water cooled MMT 30W MMT 42W MMT 52W
Productcode 6253043MMT 6254203MMT 6255203MMT
Filler wires 0.8…1.6mm 0.8…1.6mm 0.8…1.6mm
Lenght / ordering code 3m 6253043MMT 6254203MMT 6255203MMT
Lenght / ordering code 4.5m 6253044MMT 6254204MMT 6255204MMT
Load capacity, Ar + CO2 (100%) 300A 400A 500A
Cooling Water Water Water
14 A5 weaving tilt bracket
TECHNICAL OVERVIEW
Tilts weaving shaft angle. Allows tilting of weaving shaft to match weaving motion with
ie. filler welds that require weaving. For model numbers 6190700, 6190730 and 6190732.
TECHNICAL SPECIFICATIONS
Product code 6190708
15 A5 weaving turn bracket
TECHNICAL OVERVIEW
Turns weaving shaft horizontally to selected angle. For model numbers 6190700,
6190730 and 6190732.
TECHNICAL SPECIFICATIONS
Product code 6190709
10032017 A5 MIG Rail System2500 13

13. 16 A5 torch floating head
TECHNICAL OVERVIEW
Floating torch head accessory for A5 MIG Rail and A5 MIG Orbital systems. Tracks the
surface of work piece mechanically to keep stick-out length constant.
TECHNICAL SPECIFICATIONS
Product code 6190711
17 A5 carriage carrying and storage box
TECHNICAL OVERVIEW
Plywood storage box for A5 MIG Carriages.
TECHNICAL SPECIFICATIONS
Productcode 6190717
External dimensions LxWxH 555 x 285 x 300 mm
18 A5 MIG carriage control cable
TECHNICAL OVERVIEW
Control cable to be used in setups that do not include the special Kemppi welding gun
for mechanization. Connected between the carriage and the FastMig wire feeder's
remote control connector.
TECHNICAL SPECIFICATIONS
Product code 6190716
14 A5 MIG Rail System2500 10032017

14. 19 A5 MIG carriage transformer
TECHNICAL OVERVIEW
Transformer for powering A5 MIG Carriages when using a non-FastMig power source.
TECHNICAL SPECIFICATIONS
Product code 6190714
10032017 A5 MIG Rail System2500 15

15. ADDITIONALS
SuperSnake GT 02SC 15 m
61531501
Synchronized gas cooled subfeeder
system for long distances, specially
designed for mechanization.Requires
MXF synchronization kit (W004030)
SuperSnake GT 02SWC 15 m
61541501
Synchronized water cooled subfeeder
system for long distances, specially
designed for mechanization.Requires
MXF synchronization kit (W004030)
SuperSnake GT 02SWC-70 20 m
61542001
Synchronized water cooled subfeeder
system for long distances, specially
designed for mechanization.Requires
MXF synchronization kit (W004030)
SuperSnake GT 02SWC 25 m
61542501C1
Synchronized water cooled subfeeder
system for long distances, specially
designed for mechanization.Requires
MXF synchronization kit (W004030)
16 A5 MIG Rail System2500 10032017

16. • Unique Kemppi application software significantly improves the
production efficiency
• Save setup time using a battery operated model
• No cablecosts
• Lightweight carriage is easy to move around and lift on the rail
• No connection to another power supply needed
• Battery capacity for 8-hour operation
• Battery is an industry standard version and commonly available
• Easy-to-use. Simple operation with speed adjustment and change of
direction.
• Saves time in preparation and welding because the equipment is
also suitable for thermal cutting.
• Operates on the same flexible aluminum rails as A5 MIG Rail System
2500
A3 MIG Rail System2500
BENEFITS
OVERVIEW
A3 MIG Rail System 2500 is a simple and compact battery-driven solution for mechanized MIG welding and thermal cutting for applications
where weaving is not needed. In mechanized welding, instead of welding by hand, the welding carriage carries the gun, making the arc
movement steady. The handy system is an easy and cost effective choice for weld lengths exceeding 2 m as well as multi-layer welds. It is
suitable for welding thick plates in medium-to-heavy industries, e.g. in shipbuilding, offshore, and general fabrication. The system can also
be used for plasma or oxy-fuel cutting. The smart WiseFusion process provides significant additional improvements in welding production
efficiency.
RECOMMENDEDWELDERS
FastMig M 420 Power source
MXF 65 ELWire feeder
FastMig MS 300 control panel
RECOMMENDED SOFTWARE
WisePenetration
WiseFusion
18 A3 MIG Rail System2500 10032017

17. SYSTEMSETUP
10032017 A3 MIG Rail System2500 19

18. TECHNICAL OVERVIEW
A 2.5-meter aluminum rail for the rail carriages. Contains holes for magnetic or suction
cup brackets. Does not include the actual fixing brackets. Rail can be bent according to
work piece shape within material restrictions. The rail can be bent around items with
diameter greater than 1.5 m. Deforming the rail is on customer's responsibility.
1 A3 MIG Rail Welding Carriage
TECHNICAL OVERVIEW
The welding carriage is equipped with a simple user interface for controlling the carriage
functions. The carriage draws its driving power from an integrated battery, so there's no
need for an external power connection
TECHNICAL SPECIFICATIONS
Productcode 6190725
Power 18 VDC(battery)
Batterytype BL1840
Battery operation time 8h
Carriagespeed 5 - 100 cm/min
Raillength 2500mm
External dimensions (Height from plate surface) 330 × 290 × 250 mm
Weight (Including battery) 6.1kg
2 Rail 2500
TECHNICAL SPECIFICATIONS
Product code 6190710
3 A5 MIG Rail quick extension bracket
TECHNICAL OVERVIEW
Bracket for joining two rails together. Quick and tool-free operation.
TECHNICAL SPECIFICATIONS
Product code 6190702
20 A3 MIG Rail System2500 10032017

19. • FastMig M320 - ordering code 6132320
• FastMig M420 MV - ordering code 6132423
• FastMig M520 - ordering code 6132520
4 A5 MIG Rail magnet attachment 8 PCS
TECHNICAL OVERVIEW
Kit containing 8 magnet pairs for attachment of 2.5-meter rail section. Equipped with
quick release levers. Allowed to be used for work pieces with temperature less than
150°C. Number of magnet pairs per rail section depends on the application. Clamping
force of the magnets can be affected by their aging, the temperature cycles and direct
mechanical impacts, the base material type and the surface quality.
TECHNICAL SPECIFICATIONS
Product code 6190703
5 A5 Rail vacuum attachment 4 PCS
TECHNICAL OVERVIEW
Vacuum kit consisting 4 vacuum suction cup pairs for rail attachment to non-magnetic
surfaces (Aluminum, stainless steeletc.)
TECHNICAL SPECIFICATIONS
Productcode 6190719 - Standard (-40 - 110°C)
6190704 - Hi temp (-70 - 200°C)
6 FastMig M 420 Power source
TECHNICAL OVERVIEW
The FastMig M 420 is a top performance multi-purpose power source, suitable for many
applications. This unit is made for those who are looking to optimize welding
productivity andquality.
Alternative:
TECHNICAL SPECIFICATIONS
Productcode 6132420
Connection voltage 3~ 50/60 Hz 400 V-15...+20%
Fuse(delayed) 35A
Minimum generatorpower 20kVA(60%)
18kVA(100%)
Output 60%ED 420A
Output100% ED 380A
Open circuit voltage MIG/MAG U0 = 50 – 58 V
10032017 A3 MIG Rail System2500 21

20. TECHNICAL OVERVIEW
FastCool 10 is a cooling unit designed for FastMig M welding equipment.
Open circuit voltage MMA U0 = 48 – 53 V,Uav = 50 V
Rated power60% ED 20KVA
Rated power100% ED 18kVA
Welding range U0 = 50 - 58 V
Max. welding voltage 45V
Welding current and voltage range, Stick (MMA) 15 A/20 V – 420 A/44 V
Standards IEC 60974-1, IEC 60974-5, IEC 60974-10
Weight (no accessories) 35kg
External dimensions LxWxH 590 × 230 × 430 mm
Degree ofprotection IP23S
Operating temperature range -20 ... +40 °C
Storage temperature range -40 ... +60 °C
Idle power 25W
Efficiency at max. current 89%
Power factor at max. current 0.87
Welding current and voltage range, MIG 20 A/12 V – 420 A/44 V
6 FastCool 10
TECHNICAL SPECIFICATIONS
Productcode 6068100
EMCclass A
External dimensions 570 x 230 x 280 mm
Degree ofprotection IP23S
Operating temperature range -20 … +40 °C
Tankvolume ca. 3l
Cooling power 1kW
Storage temperature range -40 … +60 °C
Cooling liquid 20% – 40% etanol/water
Weight 11kg
Operating voltage 400V-15%…+20%
Connection capasity 250 W (100 %)
Start pressure, max 0.4MPa
22 A3 MIG Rail System2500 10032017

21. 7 MXF 65 ELWire feeder
TECHNICAL OVERVIEW
Flexibility and performance for all welding applications in today’s medium and heavy
industries. This unit is compatible with 300 mm spool and is covered in an aluminum
casing.
Alternative:
• MXF 63 - ordering code 6152300
• MXF 63 EL- ordering code 6152300EL
• MXF 65 - ordering code 6152100
• MXF 67 - ordering code 6152200
• MXF 67 EL- ordering code 6152200EL
TECHNICAL SPECIFICATIONS
Productcode 6152100EL
Output 60%ED 520A
Output100% ED 440A
Filler wires,Ss 0.6 –1.6 mm
Filler wires,Al 1.0 –2.4 mm
Filler wires,Fe 0.6 –1.6 mm
Filler wires, Coredwire 0.8 –2.0 mm
Wire spool diameter,max. 300mm
Wire spool weight, max. 20kg
Wire feedmechanism 4-roll
Wire feedspeed 0 – 25 m/min
External dimensions 620 × 210 × 445 mm
Weight 11.1kg
Diameter of feed rolls 32mm
7 FastMig MS 300 control panel
TECHNICAL OVERVIEW
MS control panel, which includes easy-to-use synergic functionality and a rich selection
of additional features for optimizing your welding work. These packages are suitable for
professional use in more demanding industrial applications. This panel is for for MXF 65
ELand MXF 67 ELwire feeders.
TECHNICAL SPECIFICATIONS
Product code 6136400
10032017 A3 MIG Rail System2500 23

22. BENEFITS
Ensured penetration even in case of:
• Narrow structures where visibility of the arc is a problem
• Limited visibility or accessibility
• Position welding
• Difficult-to-weld joints
• 34 model variants from 250 A to 500 A
• The low fatigue comfort grip and balance limits wrist loading
• Performance liners, nozzles, and contact tips
• Available in either 3 m or 4.5 m lengths
• Gas-cooled and water-cooled models
• Excellent cooling performance
• Strong construction and easy to maintain
• Euro connector for fast fitting
• Guns can be used with Kemppi A5 & MagTrac carriages with addiotional carriage control
cable(6190716)
8 WiseFusion
BENEFITS
• Higher welding speed
• Lower heat input resulting in less distortion and better mechanical properties of the weld
• Possibility to weld narrower and deeper grooves
• Excellent weld pool control in position welding
• Easy to weld in all positions
• Automatic arc length control granting always the right parameters
• Easy to use
• Uniform weldquality
TECHNICAL SPECIFICATIONS
Product code 9991014
8 WisePenetration
TECHNICAL SPECIFICATIONS
Product code 9991000
9 MMT/PMT gun range
BENEFITS
TECHNICAL SPECIFICATIONS
PMT gunrange - gas cooled PMT25 PMT27 PMT32 PMT35 PMT42
Productcode 6252513 6252713 6253213 6253513 6254213
Filler wires 0.6…1.2mm 0.6…1.2mm 0.8…1.6mm 0.8…1.6mm 0.8…1.6mm
Lenght / ordering code 3m 6252513 6252713 6253213 6253513 6254213
Lenght / ordering code 4.5m 6252514 6252714 6253214 6253514 6254214
Load capacity, Ar + CO2 (35%) 250A 270A 320A 350A 420A
Cooling Gas Gas Gas Gas Gas
24 A3 MIG Rail System2500 10032017

23. PMT gun range water cooled PMT30W PMT42W PMT52W
Productcode 6253043 6254203 6255203
Filler wires 0.8…1.6mm 0.8…1.6mm 0.8…1.6mm
Lenght / ordering code 3m 6253043 6254203 6255203
Lenght / ordering code 4.5m 6253044 6254204 6255204
Load capacity, Ar + CO2 (100%) 300A 400A 500A
Cooling Water Water Water
MMT gun range - gas cooled MMT25 MMT27 MMT32 MMT35 MMT42 MMT42C
Productcode 625213MMT 6252713MMT 6253213MMT 6253513MMT 624213MMT 6254205
Filler wires 0.6…1.2mm 0.6…1.2mm 0.8…1.6mm 0.8…1.6mm 0.8…1.6mm 0.8…1.6mm
Lenght / ordering code 3m 625213MMT 6252713MMT 6253213MMT 6253513MMT 624213MMT 6254205
Lenght / ordering code 4.5m 6252514MMT 6252714MMT 6253214MMT 6253514MMT 6254214MMT 6254207
Load capacity, Ar + CO2 (35%) 250A 270A 320A 350A 420A
Load capacity, Ar + CO2 (100%) 350A
Cooling Gas Gas Gas Gas Gas Gas
MMT gun range - water cooled MMT 30W MMT 42W MMT 52W
Productcode 6253043MMT 6254203MMT 6255203MMT
Filler wires 0.8…1.6mm 0.8…1.6mm 0.8…1.6mm
Lenght / ordering code 3m 6253043MMT 6254203MMT 6255203MMT
Lenght / ordering code 4.5m 6253044MMT 6254204MMT 6255204MMT
Load capacity, Ar + CO2 (100%) 300A 400A 500A
Cooling Water Water Water
10 Machine cutting torch
TECHNICAL OVERVIEW
Item includes three tubes with 3 valves. Inlet threads 9/16x18 UNF. Product is suitable for
following gasses Oxy-natural Gas/Methane, Oxy-propane/Butane andOxy-propylene.
Cuttingtips sold separately.
TECHNICAL SPECIFICATIONS
Product code SP800679
10032017 A3 MIG Rail System2500 25

24. TECHNICAL OVERVIEW
Battery 18V / 4Ah.
TECHNICAL OVERVIEW
Suitable for battery code 9755706.
11 Battery
TECHNICAL SPECIFICATIONS
Product code 9755706
12 Battery charger
TECHNICAL SPECIFICATIONS
Productcode Charger 7.2 - 18V EU - 9777582
Charger 7.2 - 18V UK - 9777583
Charger 7.2 - 18V AU - 9777584
Charger 7.2 - 18V DK - 9777585
Charger 7.2 - 18V CN - 9777586
26 A3 MIG Rail System2500 10032017

25. ADDITIONALS
SuperSnake GT02SW, 10m
6154100
Synchronized water cooled subfeeder
system for long distances. Requires MXF
synchronization kit(W004030).
SuperSnake GT02SW, 15m
6154150
Synchronized water cooled subfeeder
system for long distances. Requires MXF
synchronization kit (W004030).
SuperSnake GT02SW, 20m
6154200
Synchronized water cooled subfeeder
system for long distances. Requires MXF
synchronization kit(W004030).
SuperSnake GT02SW, 25m
6154250
Synchronized water cooled subfeeder
system for long distances. Requires MXF
synchronization kit(W004030).
SuperSnake GT02S, 10 m
6153100
Synchronized gas cooled subfeeder
system for long distances. Requires MXF
synchronization kit (W004030).
SuperSnake GT02S, 15 m
6153150
Synchronized gas cooled subfeeder
system for long distances. Requires MXF
synchronization kit(W004030).
SuperSnake GT02S, 20 m
6153200
Synchronized gas cooled subfeeder
system for long distances. Requires MXF
synchronization kit(W004030).
SuperSnake GT02S, 25 m
6153250
Synchronized gas cooled subfeeder
system for long distances. Requires MXF
synchronization kit (W004030).
10032017 A3 MIG Rail System2500 27

26. BENEFITS
• Increased welding productivity and quality
• Improved safety andergonomics
• Connects to Kemppi FastMig M & X welding equipment
• Power supply and all necessary cables fully integrated in one cable
for easy setup - no need for extra cables or transformers
• Only the welding gun needed between the carriage and wire feeder
• Compatible with SuperSnake subfeeder for extra 25 m reach
• Compatible with Wise welding processes for increased productivity
and quality
• LCD control panel with a 180° reversible display
• Includes Kemppi’s unique gun quick-fixing mechanism
• Extensive selection of functions such as Cycle Weld, Wire Inch and
GasTest
• Welding value and memory channel selection at the carriage control
panel
MagTrac F61
OVERVIEW
Light mechanization is the most efficient way of improving welding productivity at shipyards and metal workshops. MagTrac F 61 offers
easy start-up in mechanized welding and requires no special expertise, as it is operated similar to any ordinary welding machine. The
carriage-integrated LCD control panel enables full process control. While the carriage performs the heavy work, the welder can concentrate
on monitoring the process and quality. MagTrac F61 is compatible with Kemppi’s Wise™ welding processes, which allow you to further
increase your welding productivity and quality. The carriage can easily be moved from one location to another. With MagTrac F61 you
don’t need auxiliary control cables or transformers, because everything is fully integrated in one cable.
MagTrac F 61 is sold in packages that contain the carriage unit, power source, wire feeder, welding gun for mechanized welding, and the
necessary cables. You can optionally select a package that includes a SuperSnake subfeeder to get up to 25 meters of extra reach.
RECOMMENDEDWELDERS
FastMig M 420 Power source
MXF 65 Wirefeeder
RECOMMENDED SOFTWARE
WiseFusion
28 MagTrac F61 10032017

27. SYSTEMSETUP
10032017 MagTrac F61 29

28. • FastMig M320 - ordering code 6132320
• FastMig M420 MV - ordering code 6132423
• FastMig M520 - ordering code 6132520
1 MagTrac F61 Welding carriage
TECHNICAL OVERVIEW
The torch carrier unit for light MIG/MAG welding mechanization. Strong magnets keep
the carriage on the right track even in demanding jobs.
TECHNICAL SPECIFICATIONS
Productcode 6190610
External dimensions LxWxH 259 × 259 × 285 mm
Input power 50 VDC / 1 A
Weight 6.9kg
Travelspeed 150...1800mm/min
Torch angleadjustment ±30°
Max. Surfacetemperature 150°C
Towingpower 16kg
Driving method Rail-less drive with permanent magnetic suction
Wheels 4 rubberwheels
Tracingmethod Guide rollers
Guide roller height range 10...38 mm,3 positons
Non-weldingdistance, start 127mm
Non-weldingdistance, end 127mm
Auto-stop function Limit switch on both sides
Torchmodel Kemppi MMT 42C, MT51WC, MMT MN 32C
Torch distance adjustment range (up/down/fw/bw) 45mm
2 FastMig M 420 Power source
TECHNICAL OVERVIEW
The FastMig M 420 is a top performance multi-purpose power source, suitable for many
applications. This unit is made for those who are looking to optimize welding
productivity andquality.
Alternative:
TECHNICAL SPECIFICATIONS
Productcode 6132420
Connection voltage 3~ 50/60 Hz 400 V-15...+20%
Fuse(delayed) 35A
Minimum generatorpower 20kVA(60%)
18kVA(100%)
Output 60%ED 420A
Output100% ED 380A
30 MagTrac F61 10032017

29. TECHNICAL OVERVIEW
FastCool 10 is a cooling unit designed for FastMig M welding equipment.
Open circuit voltage MIG/MAG U0 = 50 – 58 V
Open circuit voltage MMA U0 = 48 – 53 V,Uav = 50 V
Rated power60% ED 20KVA
Rated power100% ED 18kVA
Welding range U0 = 50 - 58 V
Max. welding voltage 45V
Welding current and voltage range, Stick (MMA) 15 A/20 V – 420 A/44 V
Standards IEC 60974-1, IEC 60974-5, IEC 60974-10
Weight (no accessories) 35kg
External dimensions LxWxH 590 × 230 × 430 mm
Degree ofprotection IP23S
Operating temperature range -20 ... +40 °C
Storage temperature range -40 ... +60 °C
Idle power 25W
Efficiency at max.current 89%
Power factor at max. current 0.87
Welding current and voltage range, MIG 20 A/12 V – 420 A/44 V
2 FastCool 10
TECHNICAL SPECIFICATIONS
Productcode 6068100
EMCclass A
External dimensions 570 x 230 x 280 mm
Degree ofprotection IP23S
Operating temperature range -20 … +40 °C
Tankvolume ca. 3l
Cooling power 1kW
Storage temperature range -40 … +60 °C
Cooling liquid 20% – 40% etanol/water
Weight 11kg
Operating voltage 400V-15%…+20%
Connection capasity 250 W (100 %)
Start pressure,max 0.4MPa
10032017 MagTrac F61 31

30. 3 MXF 65 Wirefeeder
TECHNICAL OVERVIEW
Flexibility and performance for all welding applications in today’s medium and heavy
industries. This unit is compatible with 300 mm spool and is covered in an aluminum
casing.
Alternative:
• MXF 63 - ordering code 6152300
• MXF 63 EL- ordering code 6152300EL
• MXF 65 EL- ordering code 6152100EL
• MXF 67 - ordering code 6152200
• MXF 67 EL- ordering code 6152200EL
TECHNICAL SPECIFICATIONS
Productcode 6152100
Output 520 A(60%)
Gun connection Euro
Filler wire sizes (Fesolid) 0.6 –1.6 mm
Filler wire sizes (Fecored) 0.8 –2.0 mm
Filler wire sizes(Ss) 0.6 –1.6 mm
Filler wire sizes(Al) 1.0 –2.4 mm
Wire spool diameter,max. 300mm
Wire feed speed adjustment 0 – 25 m/min
Wire spool weight, max. 20kg
Wire feedmechanism 4 -roll
Standards IEC60974-5
Weight (empty) 11.1kg
External dimensions LxWxH 620 × 210 × 445 mm
Degree ofprotection IP23S
Operating temperature range -20 ... +40 °C
4 WiseFusion
BENEFITS
• Higher welding speed
• Lower heat input resulting in less distortion and better mechanical properties of the weld
• Possibility to weld narrower and deeper grooves
• Excellent weld pool control in position welding
• Easy to weld in all positions
• Automatic arc length control granting always the right parameters
• Easy to use
• Uniform weldquality
TECHNICAL SPECIFICATIONS
Product code 9991014
32 MagTrac F61 10032017

31. • 34 model variants from 250 A to 500 A
• The low fatigue comfort grip and balance limits wrist loading
• Performance liners, nozzles, and contact tips
• Available in either 3 m or 4.5 m lengths
• Gas-cooled and water-cooled models
• Excellent cooling performance
• Strong construction and easy to maintain
• Euro connector for fast fitting
• Guns can be used with Kemppi A5 & MagTrac carriages with addiotional carriage control
cable(6190716)
5 MMT/PMT gun range
BENEFITS
TECHNICAL SPECIFICATIONS
PMT gunrange - gas cooled PMT25 PMT27 PMT32 PMT35 PMT42
Productcode 6252513 6252713 6253213 6253513 6254213
Filler wires 0.6…1.2mm 0.6…1.2mm 0.8…1.6mm 0.8…1.6mm 0.8…1.6mm
Lenght / ordering code 3m 6252513 6252713 6253213 6253513 6254213
Lenght / ordering code 4.5m 6252514 6252714 6253214 6253514 6254214
Load capacity, Ar + CO2 (35%) 250A 270A 320A 350A 420A
Cooling Gas Gas Gas Gas Gas
PMT gun range water cooled PMT30W PMT42W PMT52W
Productcode 6253043 6254203 6255203
Filler wires 0.8…1.6mm 0.8…1.6mm 0.8…1.6mm
Lenght / ordering code 3m 6253043 6254203 6255203
Lenght / ordering code 4.5m 6253044 6254204 6255204
Load capacity, Ar + CO2 (100%) 300A 400A 500A
Cooling Water Water Water
MMT gun range - gas cooled MMT25 MMT27 MMT32 MMT35 MMT42 MMT42C
Productcode 625213MMT 6252713MMT 6253213MMT 6253513MMT 624213MMT 6254205
Filler wires 0.6…1.2mm 0.6…1.2mm 0.8…1.6mm 0.8…1.6mm 0.8…1.6mm 0.8…1.6mm
Lenght / ordering code 3m 625213MMT 6252713MMT 6253213MMT 6253513MMT 624213MMT 6254205
Lenght / ordering code 4.5m 6252514MMT 6252714MMT 6253214MMT 6253514MMT 6254214MMT 6254207
Load capacity, Ar + CO2 (35%) 250A 270A 320A 350A 420A
Load capacity, Ar + CO2 (100%) 350A
Cooling Gas Gas Gas Gas Gas Gas
MMT gun range - water cooled MMT 30W MMT 42W MMT 52W
Productcode 6253043MMT 6254203MMT 6255203MMT
Filler wires 0.8…1.6mm 0.8…1.6mm 0.8…1.6mm
Lenght / ordering code 3m 6253043MMT 6254203MMT 6255203MMT
Lenght / ordering code 4.5m 6253044MMT 6254204MMT 6255204MMT
Load capacity, Ar + CO2 (100%) 300A 400A 500A
Cooling Water Water Water
10032017 MagTrac F61 33

32. TECHNICAL OVERVIEW
Kemppi welding gun for mechanization. Water-cooled, 500 A at 100 % duty cycle. For
heavy-duty applications. The gun is equipped with 7pin Amphenol connectors that
provide power supply and remote control through the gun, without any additional
cables.
TECHNICAL OVERVIEW
Kemppi welding gun for mechanization. Includes the wire liner, neck, gas nozzle and
contact tip holder. Gas-cooled, 350 A at 100 % duty cycle. Consumables compatible with
the model PMT/MMT. The gun is equipped with 7pin Amphenol connectors that provide
power supply and remote control through the gun, without any additional cables.
6 MMT MN 32C
TECHNICAL OVERVIEW
Kemppi welding gun for mechanization. Includes the wire liner, neck, gas nozzle and
contact tip holder. Gas-cooled, 260 A at 100 % duty cycle. Necks and consumables
compatible with the model MMT MN. The gun is equipped with 7pin Amphenol
connectors that provide power supply and remote control through the gun, without any
additional cables.
Additionals:
• Narrow gap gas nozzle PMT27/32 - ordering code W008123
• Narrow gap contact tip 1.2 M6 - ordering code W008124
• Narrow gap contact tip 1.0 M6 - ordering code W008333
TECHNICAL SPECIFICATIONS
Product code 6250405
7 MT51MWC
TECHNICAL SPECIFICATIONS
Productcode 4,5 m - 6255162
6,0 m - 6255163
8 MMT 42C
TECHNICAL SPECIFICATIONS
Productcode 3 m - 6254205
4,5 m - 6254207
Filler wires 0.8…1.6mm
Load capacity, Ar + CO2 (100%) 350A
Cooling Gas
34 MagTrac F61 10032017

33. ADDITIONALS
SuperSnake GT 02SC 15 m
61531501
Synchronized gas cooled subfeeder
system for long distances, specially
designed for mechanization.Requires
MXF synchronization kit (W004030)
SuperSnake GT 02SWC 15 m
61541501
Synchronized water cooled subfeeder
system for long distances, specially
designed for mechanization. Requires
MXF synchronization kit (W004030)
SuperSnake GT 02SWC-70 20 m
61542001
Synchronized water cooled subfeeder
system for long distances, specially
designed for mechanization.Requires
MXF synchronization kit (W004030)
SuperSnake GT 02SWC 25 m
61542501C1
Synchronized water cooled subfeeder
system for long distances, specially
designed for mechanization.Requires
MXF synchronization kit (W004030)
10032017 MagTrac F61 35

34. A5 MIG OrbitalSystem 1500
BENEFITS
• Increased welding productivity
• Pre-defined programs for different pipe sectors
• Two separate wirefeeders can be connected, to be used at different
times
• Use of WiseRoot+ means no slag or spatter
• Carriage can also be used for horizontal and vertical joints with or
without weaving
• Simultaneous control of carriage programs and power source
channels makes control easy
• One button for starting, stopping, and changing the welding
parameters
• Light and durable Remote Control Unit makes operation simple and
fast
• Accurate speed control and two drive motors
• Multiple weaving patterns possible with integrated Weaving Unit
• Flexible adjustment of the tilt and push/pull angle enabled by the
welding gun holder
• Only one power cable needed
OVERVIEW
A5 MIG Orbital System 1500 is a complete set of welding mechanization and welding equipment for circumferential joint welding. Suitable
for pipe and tube sizes up to an outer diameter of 1500 mm. With integrated Kemppi special processes the system is efficient from root
pass to all filler layers, saving up to 50 % in labor and filler costs. All relevant welding parameters can be handled from one single integrated
remote controller.
RECOMMENDEDWELDERS
FastMig X 450 Powersource
WFX 300 P-T Wirefeeder
RECOMMENDED SOFTWARE
WiseRoot+
WisePenetration
WiseFusion
36 A5 MIG Orbital System 1500 10032017

35. SYSTEMSETUP
10032017 A5 MIG Orbital System 1500 37

36. TECHNICAL OVERVIEW
Steel guide ring with quick clamping mechanism. Positioning with spring loaded screws.
Adjustment range approximately +/- 1 inch. Millimeter describes suitable pipe outer
diameter range.
1 A5 MIG Orbital Welding Carriage 1500
TECHNICAL OVERVIEW
Lightweight carriage with two step motors for precise movement. Integrated weaving
unit, gun holder clamps, OLED display and easy-to-use interface. Socket for a remote
controller. Minimun outer diemeter of the pipe is 6 inches (152.4 mm). Also suitablefor
straight rail applications. -ES model is equipped with electric gun height control.
TECHNICAL SPECIFICATIONS
Productcode 6190715
6190735 (-ESmodel)
Carriagespeed 5 - 150 cm/min
Input power 30 - 55 V DC or 24 - 50 V AC
Transportspeed 200cm/min
Weavingspeed 10 - 50 mm/s
Weavingwidth 0 - 30 mm
Weaving displacement ±40 mm
Dwell time (Adjustable on both sides separately) 0 - 2.0 s
Weavingpatterns 3
Torch horizontal adjustment (manual) ±40 mm
Weight 9.0kg
External dimensions (Height from pipe surface) 365 × 385 × 300 mm
2 Ring
TECHNICAL SPECIFICATIONS
Ring Productcode Pipe/Tube outer diameter range (mm.)
RING FOR 6" PIPEDIAMETER 6190806 127- 177
RING FOR 8" PIPEDIAMETER 6190808 178- 228
RING FOR 10" PIPEDIAMETER 6190810 229- 279
RING FOR 12" PIPEDIAMETER 6190812 280- 330
RING FOR 14" PIPEDIAMETER 6190814 331- 368
RING FOR 16" PIPEDIAMETER 6190816 432- 420
RING FOR 18" PIPEDIAMETER 6190818 432- 472
RING FOR 20" PIPEDIAMETER 6190820 482- 533
RING FOR 22" PIPEDIAMETER 6190822 534- 584
38 A5 MIG Orbital System 1500 10032017

37. • FastMig X 350 - ordering code 6103350
• FastMig X 350 MV - ordering code 6103353
Ring Productcode Pipe/Tube outer diameter range (mm.)
RING FOR 24" PIPEDIAMETER 6190824 584- 635
RING FOR 26" PIPEDIAMETER 6190826 635- 686
RING FOR 28" PIPEDIAMETER 6190828 686- 736
RING FOR 30" PIPEDIAMETER 6190830 737- 787
RING FOR 32" PIPEDIAMETER 6190832 787- 838
RING FOR 34" PIPEDIAMETER 6190834 838- 889
RING FOR 36" PIPEDIAMETER 6190836 889- 939
RING FOR 38" PIPEDIAMETER 6190838 940- 991
RING FOR 40" PIPEDIAMETER 6190840 991- 1041
RING FOR 42" PIPEDIAMETER 6190842 1041 -1092
RING FOR 44" PIPEDIAMETER 6190844 1092 -1143
RING FOR 46" PIPEDIAMETER 6190846 1143 -1194
RING FOR 48" PIPEDIAMETER 6190848 1194 -1244
RING FOR 50" PIPEDIAMETER 6190850 1245 -1295
RING FOR 52" PIPEDIAMETER 6190852 1296 -1346
RING FOR 54" PIPEDIAMETER 6190854 1347 -1397
RING FOR 56" PIPEDIAMETER 6190856 1397 -1447
RING FOR 58" PIPEDIAMETER 6190858 1448 -1498
RING FOR 60" PIPEDIAMETER 6190860 1499 -1549
RING FOR 62" PIPEDIAMETER 6190862 1550 -1600
RING FOR 64" PIPEDIAMETER 6190864 1601 -1651
RING FOR 66" PIPEDIAMETER 6190866 1651 -1701
RING FOR 68" PIPEDIAMETER 6190868 1702 -1752
RING FOR 70" PIPEDIAMETER 6190870 1753 -1803
3 FastMig X 450 Powersource
TECHNICAL OVERVIEW
FastMig X 450 is the ultimate power source. This unit boosts your productivity and
welding quality to a whole new level.
Alternative:
TECHNICAL SPECIFICATIONS
Productcode 6103450
Connection voltage 3~ 50/60 Hz 400 V,(-15…+20%)
Fuse(delayed) 35A
Minimum generatorpower 35kVA
Output 60%ED 450A
Output100% ED 350A
Open circuit voltage MIG/MAG U0 = 80 - 98 V
Open circuit voltage MMA U0 = 70-98 V
Uav = 50 V
Standards IEC 60974-1, IEC 60974-5, IEC 60974-10
10032017 A5 MIG Orbital System 1500 39

38. TECHNICAL OVERVIEW
Cool X cooling unit for liquid-cooled setups is the ultimate choice providing 1 kW of
cooling power with 3 liters of cooling liquid.
External dimensions LxWxH 590 × 230 × 430 mm
Degree ofprotection IP23S
Operating temperature range -20 ... +40 °C
3 Cool X Cooling unit
TECHNICAL SPECIFICATIONS
Productcode 6068200
EMCclass A
Weight (no accessories) 11kg
External dimensions LxWxH 570 x 230 x 280 mm
Degree ofprotection IP23S
Tankvolume ~3 L
Cooling power 1kW
Storage temperature range -40 …+60 °C
Operating temperature -20 …+40 °C
Operating voltage(safety voltage) 400 V-15 …+20%
Maximum pressure 0.4Mpa
4 WFX 300 P-T Wire feeder
TECHNICAL OVERVIEW
Select your own software according to your needs. This unit includes a strong GT04 feed
mechanism with two motors.
Alternative:
• WFX 200 T - ordering code6103524
TECHNICAL SPECIFICATIONS
Productcode 6103535
Output 60%ED 520A
Output100% ED 440A
Gun connection Euro
Filler wire sizes(Ss) 0.6 - 2.0mm
Filler wire sizes(Al) 0.8 - 2.4mm
Filler wire sizes(Fe) 0.6 - 2.0mm
Filler wire sizes (Coredwire) 0.8 - 2.4mm
40 A5 MIG Orbital System 1500 10032017

39. BENEFITS
Ensured penetration even in case of:
• Narrow structures where visibility of the arc is a problem
• Limited visibility or accessibility
• Position welding
• Difficult-to-weld joints
Wire spool diameter,max. 300mm
Wire spool weight, max. 20kg
Wire feedmechanism GT04
Wire feedspeed 0.5 - 25 m/min
Standards IEC60974-5
Weight (empty) 13.1kg
External dimensions LxWxH 590 × 240 × 445 mm
Degree ofprotection IP23S
Operating temperature range -20 ... +40 °C
Software WiseFusion
WiseRoot+
MatchLog
Pipe Steel pack Fe (25pcs)
Pipe Stainless pack Ss(17pcs)
5 WiseRoot+
BENEFITS
• Increases welding speed compared to MMA, TIG and standard MAG short arc welding
• Gives the possibility to reduce groove volume
• Allows wide range of root gaps and faces without incomplete or excessive penetration
• Easier to learn weldingtechnique
• No need for backing ring
• Lessspatter
• Allows welding of fixed pipes in all positions
• Allows welding of rotated pipes
• Allows welding with long cables
• Processes can be used with different materials; steel, stainless steels and high alloyed
steels
• In WiseRoot+ excellent arc characteristic also with CO2
• Wide selection of wire diameter (0,8 – 1,2)
TECHNICAL SPECIFICATIONS
Product code 9990418
5 WisePenetration
TECHNICAL SPECIFICATIONS
Product code 9991000
10032017 A5 MIG Orbital System 1500 41

40. TECHNICAL OVERVIEW
Kemppi welding gun for mechanization. Water-cooled, 500 A at 100 % duty cycle. For
heavy-duty applications. The gun is equipped with 7pin Amphenol connectors that
provide power supply and remote control through the gun, without any additional
cables.
5 WiseFusion
BENEFITS
• Higher welding speed
• Lower heat input resulting in less distortion and better mechanical properties of the weld
• Possibility to weld narrower and deeper grooves
• Excellent weld pool control in position welding
• Easy to weld in all positions
• Automatic arc length control granting always the right parameters
• Easy to use
• Uniform weldquality
TECHNICAL SPECIFICATIONS
Product code 9991014
6 MT51MWC
TECHNICAL SPECIFICATIONS
Productcode 4,5 m - 6255162
6,0 m - 6255163
7 MMT MN 32C
TECHNICAL OVERVIEW
Kemppi welding gun for mechanization. Includes the wire liner, neck, gas nozzle and
contact tip holder. Gas-cooled, 260 A at 100 % duty cycle. Necks and consumables
compatible with the model MMT MN. The gun is equipped with 7pin Amphenol
connectors that provide power supply and remote control through the gun, without any
additional cables.
Additionals:
• Narrow gap gas nozzle PMT27/32 - ordering code W008123
• Narrow gap contact tip 1.2 M6 - ordering code W008124
• Narrow gap contact tip 1.0 M6 - ordering code W008333
TECHNICAL SPECIFICATIONS
Product code 6250405
42 A5 MIG Orbital System 1500 10032017

41. TECHNICAL OVERVIEW
Kemppi welding gun for mechanization. Includes the wire liner, neck, gas nozzle and
contact tip holder. Gas-cooled, 350 A at 100 % duty cycle. Consumables compatible with
the model PMT/MMT. The gun is equipped with 7pin Amphenol connectors that provide
power supply and remote control through the gun, without any additional cables.
8 MMT 42C
TECHNICAL SPECIFICATIONS
Productcode 3 m - 6254205
4,5 m - 6254207
Filler wires 0.8…1.6mm
Load capacity, Ar + CO2 (100%) 350A
Cooling Gas
9 A5 torch floating head
TECHNICAL OVERVIEW
Floating torch head accessory for A5 MIG Rail and A5 MIG Orbital systems. Tracks the
surface of work piece mechanically to keep stick-out length constant.
TECHNICAL SPECIFICATIONS
Product code 6190711
10 A5 MIG carriage transformer
TECHNICAL OVERVIEW
Transformer for powering A5 MIG Carriages when using a non-FastMig power source.
TECHNICAL SPECIFICATIONS
Product code 6190714
10032017 A5 MIG Orbital System 1500 43

42. 11 A5 MIG carriage control cable
TECHNICAL OVERVIEW
Control cable to be used in setups that do not include the special Kemppi welding gun
for mechanization. Connected between the carriage and the FastMig wire feeder's
remote control connector.
TECHNICAL SPECIFICATIONS
Product code 6190716
12 A5 carriage carrying and storage box
TECHNICAL OVERVIEW
Plywood storage box for A5 MIG Carriages.
TECHNICAL SPECIFICATIONS
Productcode 6190717
External dimensions LxWxH 555 x 285 x 300 mm
44 A5 MIG Orbital System 1500 10032017

43. ADDITIONALS
SuperSnake GT 02SWC-70 20 m
61542001
Synchronized water cooled subfeeder
system for long distances, specially
designed for mechanization.Requires
MXF synchronization kit (W004030)
SuperSnake GT 02SWC 15 m
61541501
Synchronized water cooled subfeeder
system for long distances, specially
designed for mechanization. Requires
MXF synchronization kit (W004030)
SuperSnake GT 02SC 15 m
61531501
Synchronized gas cooled subfeeder
system for long distances, specially
designed for mechanization.Requires
MXF synchronization kit (W004030)
SuperSnake GT 02SWC 25 m
61542501C1
Synchronized water cooled subfeeder
system for long distances, specially
designed for mechanization.Requires
MXF synchronization kit (W004030)
10032017 A5 MIG Orbital System 1500 45

44. • Gain significant savings in production time and amount of rework
through easy to learn and use auto-programming.
• Compact head design is ideal for smaller diameter pipe applications
with limited radial and axial clearance around the weld.
• All functions are accessible via one easy-to-use remote controller.
Adaptive auto-programming makes it easy to set up the welding
parameters using automatic calculation. Controller has a graphical
user interface and clear color display. You can use the remote
controller to create, modify, and manage programs.
• Welding values and electrode movements can also be fine-adjusted
during welding. The system automatically offers to adapt the welding
program according tochanges.
• Integrated printer for printing the welding parameters on paper
A7 TIG Orbital System300
BENEFITS
OVERVIEW
A7 TIG Orbital System 300 with open head clamp is the most advanced professional TIG orbital welding solution for multi-layer welding of
tubes and pipes with an outer diameter of 25 – 355 mm. With the system, complicated high quality multi-layer welds become simple to
weld with an easy-to-use auto-programming function and automatic height sensing. The system is suitable for a wide application area and
can be used both for pipe-to-pipe and pipe-to-fitting welds. All functionalities such as controller, power source, and water cooling are
integrated in one robust chassis. The system is operated with intuitive remote controller.
46 A7 TIG Orbital System300 10032017

45. SYSTEMSETUP
10032017 A7 TIG Orbital System300 47

46. 1 A7 Orbital Controller300
TECHNICAL OVERVIEW
Series 300 TIG controller unit with an integrated power source, water cooler and printer.
Includes also a control pendant 6204301 for remote control of the unit.
TECHNICAL SPECIFICATIONS
Productcode 6204300
Degree ofprotection IP32
Weight 33.2kg
Welding positions All
Auto-stop Yes
Weldhead Series 300head
Operating temperature -20 – +40 °C
Mainsvoltage 230 VAC ±10%
Mainsfuse 16 A,Slow
Maximum outputcurrent 220 A @40%, 170 A @100%
2 A7 Open Head Clamp 300
TECHNICAL OVERVIEW
Weld head for the unit 6204300 includes a 7.5-meter interconnection cable, a wire spool
holder for 1-kg spool, and the wire feed mechanism.
TECHNICAL SPECIFICATIONS
Productcode 6206007
Pipe outer diameter range 25 - 355 mm
Carriage clamping Ring for each pipe size
Torch angleadjustment Manual
Torch distanceadjustment Electrical
Gun height control method (automatic/manual) Automatic, AGCcontrol
Gun horizontal position control method Electrical
48 A7 TIG Orbital System300 10032017

47. TECHNICAL OVERVIEW
Low profile spool kit lowers the required radial clearance to 51 mm (2 inch). Kit includes
wire spool without material and parts required for spool attachment. Product can only be
offered on request.
3 300 Extension cable kit 7.5 m
TECHNICAL OVERVIEW
Extra can be used to extend cable set lenght.
TECHNICAL SPECIFICATIONS
Product code SP800689
4 300 Extension cable kit 15 m
TECHNICAL OVERVIEW
Extra can be used to extend cable set lenght.
TECHNICAL SPECIFICATIONS
Product code SP800689
5 Fillet weld kit for weld head 300 series
TECHNICAL OVERVIEW
Tilts the weld head and electrode 45 degrees for fillet weld applications e.g. in pipe-to-
flange welding. Does not change weaving direction and therefore is suitable only for
single-layer welds.
TECHNICAL SPECIFICATIONS
Product code SP800686
6 Lowprofile spool kit
10032017 A7 TIG Orbital System300 49

48. TECHNICAL OVERVIEW
Tilts the weld head and electrode 45 degrees for fillet weld applications e.g. in pipe-to-
flange welding. Does change weaving direction and therefore is suitable also for multi-
layer welds.
TECHNICAL OVERVIEW
Guide ring kit for A7 TIG Orbital System 300. Kit includes the guide ring, weld head
adapter plate and roller chain.
7 Angled AGCkit
TECHNICAL SPECIFICATIONS
Product code SP800687
8 Guide ring kit
TECHNICAL SPECIFICATIONS
Guide ring kit Productcode
GUIDE RING KIT,300 (44.5 MM) 103854-1750
GUIDE RING KIT,300 (48.3 MM) 103854-1900
GUIDE RING KIT,300 (50.8 MM) 103854-2000
GUIDE RING KIT,300 (54.0 MM) 103854-2150
GUIDE RING KIT,300 (60.3 MM) 103854-2375
GUIDE RING KIT,300 (63.5 MM) 103854-2500
GUIDE RING KIT,300 (73.0 MM) 103854-2875
GUIDE RING KIT,300 (76.2 MM) 103854-3000
GUIDE RING KIT,300 (82.6 MM) 103854-3250
GUIDE RING KIT,300 (88.9 MM) 103854-3500
GUIDE RING KIT,300 (114.3 MM) 103854-4500
GUIDE RING KIT,300 (141.3 MM) 103854-5563
GUIDE RING KIT,300 (168.3 MM) 103854-6625
GUIDE RING KIT,300 (219.1 MM) 103853-8625
GUIDE RING KIT,300 (273.1 MM) 103853-10750
GUIDE RING KIT,300 (323.9 MM) 103853-12750
GUIDE RING KIT,300 (355.6 MM) 103853-14000
50 A7 TIG Orbital System300 10032017

49. 9 Guide ring insertionkit
TECHNICAL OVERVIEW
Insertion kit extends the range of use of a guide ring kit by making the band ring suitable
also for smaller tube diameter. Product codes marked with "L" are for tube sizes 8 inch or
larger.
Example: To weld a pipe 0,5” (12.7mm) smaller in OD than normal pipe size of Guide Ring.
0.5”/2 = 0,25” radial clearance between new pipe OD and Guide Ring. Insert should be
0.25”height.
TECHNICAL SPECIFICATIONS
Guide ring insertion kit Productcode
GUIDE RING INSERTION KIT (0.30 MM) 102222-012
GUIDE RING INSERTION KIT (0.79 MM) 102222-031
GUIDE RING INSERTION KIT (1.14 MM) 102222-045
GUIDE RING INSERTION KIT (1.27 MM) 102222-050
GUIDE RING INSERTION KIT (1.43 MM) 102222-0562
GUIDE RING INSERTION KIT (1.57 MM) 102222-062
GUIDE RING INSERTION KIT (2.16 MM) 102222-085
GUIDE RING INSERTION KIT (2.95 MM) 102222-116
GUIDE RING INSERTION KIT (3.05 MM) 102222-120
GUIDE RING INSERTION KIT (3.07 MM) 102222-121
GUIDE RING INSERTION KIT (3.18 MM) 102222-125
GUIDE RING INSERTION KIT (3.71 MM) 102222-146
GUIDE RING INSERTION KIT (4.14 MM) 102222-163
GUIDE RING INSERTION KIT (4.32 MM) 102222-170
GUIDE RING INSERTION KIT (4.65 MM) 102222-183
GUIDE RING INSERTION KIT (4.75 MM) 102222-187
GUIDE RING INSERTION KIT (4.78 MM) 102222-188
GUIDE RING INSERTION KIT (5.08 MM) 102222-200
GUIDE RING INSERTION KIT (5.51 MM) 102222-217
GUIDE RING INSERTION KIT (6.02 MM) 102222-237
GUIDE RING INSERTION KIT (6.35 MM) 102222-250
GUIDE RING INSERTION KIT (6.58 MM) 102222-259
GUIDE RING INSERTION KIT (7.14 MM) 102222-281
GUIDE RING INSERTION KIT (7.34 MM) 102222-285
GUIDE RING INSERTION KIT (7.42 MM) 102222-292
GUIDE RING INSERTION KIT (7.57 MM) 102222-298
GUIDE RING INSERTION KIT (7.92 MM) 102222-312
GUIDE RING INSERTION KIT (7.92 MM) 102222-312-L
GUIDE RING INSERTION KIT (8.26 MM) 102222-325
GUIDE RING INSERTION KIT (8.56 MM) 102222-337
GUIDE RING INSERTION KIT (8.69 MM) 102222-342
GUIDE RING INSERTION KIT (8.89 MM) 102222-350
GUIDE RING INSERTION KIT (9.12 MM) 102222-359
GUIDE RING INSERTION KIT (9.53 MM) 102222-375
GUIDE RING INSERTION KIT (10.16 MM) 102222-400
10032017 A7 TIG Orbital System300 51

50. Guide ring insertion kit Productcode
GUIDE RING INSERTION KIT (10.80 MM) 102222-425
GUIDE RING INSERTION KIT (11.10 MM) 102222-437
GUIDE RING INSERTION KIT (11.10 MM) 102222-437-L
GUIDE RING INSERTION KIT (11.13 MM) 102222-438
GUIDE RING INSERTION KIT (11.43 MM) 102222-450
GUIDE RING INSERTION KIT (11.56 MM) 102222-455
GUIDE RING INSERTION KIT (11.61 MM) 102222-457
GUIDE RING INSERTION KIT (11.63 MM) 102222-458
GUIDE RING INSERTION KIT (12.04 MM) 102222-474
GUIDE RING INSERTION KIT (12.04 MM) 102222-474-L
GUIDE RING INSERTION KIT (12.14 MM) 102222-478
GUIDE RING INSERTION KIT (12.70 MM) 102222-500
GUIDE RING INSERTION KIT (12.70 MM) 102222-500-L
GUIDE RING INSERTION KIT (13.46 MM) 102222-530
GUIDE RING INSERTION KIT (14.15 MM) 102222-557
GUIDE RING INSERTION KIT (14.27 MM) 102222-562
GUIDE RING INSERTION KIT (14.27 MM) 102222-562-L
GUIDE RING INSERTION KIT (14.30 MM) 102222-563
GUIDE RING INSERTION KIT (14.55 MM) 102222-573
GUIDE RING INSERTION KIT (15.86 MM) 102222-625
GUIDE RING INSERTION KIT (15.86 MM) 102222-625-L
GUIDE RING INSERTION KIT (17.27 MM) 102222-680
GUIDE RING INSERTION KIT (17.45 MM) 102222-687
GUIDE RING INSERTION KIT (17.45 MM) 102222-687-L
GUIDE RING INSERTION KIT (19.05 MM) 102222-750
GUIDE RING INSERTION KIT (19.05 MM) 102222-750-L
GUIDE RING INSERTION KIT (19.08 MM) 102222-751
GUIDE RING INSERTION KIT (19.84 MM) 102222-781
GUIDE RING INSERTION KIT (19.84 MM) 102222-781-L
GUIDE RING INSERTION KIT (20.55 MM) 102222-809
GUIDE RING INSERTION KIT (20.62 MM) 102222-812
GUIDE RING INSERTION KIT (20.62 MM) 102222-812-L
GUIDE RING INSERTION KIT (20.65 MM) 102222-813
GUIDE RING INSERTION KIT (22.23 MM) 102222-875
GUIDE RING INSERTION KIT (22.23 MM) 102222-875-L
GUIDE RING INSERTION KIT (23.80 MM) 102222-937
GUIDE RING INSERTION KIT (23.80 MM) 102222-937-L
GUIDE RING INSERTION KIT (24.05 MM) 102222-947
GUIDE RING INSERTION KIT (25.40 MM) 102222-1000
GUIDE RING INSERTION KIT (25.40 MM) 102222-1000-L
GUIDE RING INSERTION KIT (26.19 MM) 102222-1031
GUIDE RING INSERTION KIT (26.97 MM) 102222-1062
GUIDE RING INSERTION KIT (27.00 MM) 102222-1063
GUIDE RING INSERTION KIT (27.00 MM) 102222-1063-L
GUIDE RING INSERTION KIT (30.96 MM) 102222-1219
GUIDE RING INSERTION KIT (30.96 MM) 102222-1219-L
GUIDE RING INSERTION KIT (33.35 MM) 102222-1313
52 A7 TIG Orbital System300 10032017

51. Guide ring insertion kit Productcode
GUIDE RING INSERTION KIT (34.93 MM) 102222-1375
GUIDE RING INSERTION KIT (38.89 MM) 102222-1531
GUIDE RING INSERTION KIT (38.89 MM) 102222-1531-L
GUIDE RING INSERTION KIT (39.70 MM) 102222-1563
GUIDE RING INSERTION KIT (40.46 MM) 102222-1593
10032017 A7 TIG Orbital System300 53

52. ADDITIONALS
ExpendablesKit, Standard profile
SP800685
Wire guide tube 6.062 In (Qty 10), Wire
nozzle, .020-.035 (Qty4)
Consumables kit, 300 Series (Parts incl.
below)
SP800684
Gas lens, collet body (Qty 20), Gas cup,
short (Qty 20), Silicone washer (Qty 10)
Neutrix, a handheld machine for
sharpening tungsten electrodes
6270002
Hand held cutting device for cutting and
sharpening electrodes to be used in series
300 weld heads.
Purge plug kit 10 – 100 mm
6206009
Plugs for sealing the tube so that root gas
can be applied only for the required
section of the tube.
Double flowmeter regulator
SP800680
Flow meter regulator with two outputs
from one input.
Oxygen content meter 10 - 1000 ppm
6206008
Wire size kits
0.8 mm included as default. 0.9 and 1.0
mm available on request
Printer paperroll
SP800692
58mm
Cable assembly, Pendant- Ethernet, 15
m
SP800691
54 A7 TIG Orbital System300 10032017

53. • Significant savings in parameter setup time with auto-programming.
Give just three pieces of basic information and you are ready to weld.
• Fast creation of pWPS with automatic parameter setup.
• Clear color display and intuitive graphical user interface with easy-to-
usemenus.
• One machine for different joints. Wide variety of high quality collets
enable tube to tube, tube to flange, and tube to elbow welding as
well as of different tube diameters, thus resulting in savings in
investment costs.
• Compact weld head allows access to wide range of applications.
• Fast change of collets and electrodes, enabled by modular design,
speeds up production
• Pulse technology produces a consistently high-quality welding seam
• Integrated printer for printing the welding parameters on paper
A7 TIG Orbital System150
BENEFITS
OVERVIEW
A7 TIG Orbital System 150 with closed head clamp is the most user-friendly professional TIG orbital welding solution for tubes and pipes of
6 – 150 mm diameter. Exceptionally easy and fast to learn auto-programming starts saving you money immediately. System comes with an
integrated, top class, water-cooled power source. The 150 series closed head clamp is available with wide variety of high quality collets,
which enable the same system to be used for various kinds of joints. This system is typically used in process industries such as food and
pharmaceuticals.
56 A7 TIG Orbital System150 10032017

54. SYSTEMSETUP
10032017 A7 TIG Orbital System150 57

55. 1 A7 Orbital Controller150
TECHNICAL OVERVIEW
Series 150 TIG controller unit with an integrated power source, water cooler and printer.
TECHNICAL SPECIFICATIONS
Productcode 6204150
Degree ofprotection IP23
Weight 32kg
Welding positions All(PA/PB)
Auto-stop Yes
Weldhead 150 series weld heads
Operating temperature -20 – +40 °C
Mainsvoltage 230 VAC ±10%
Mainsfuse 16 A,Slow
Maximum outputcurrent 220 A @40%, 170 A @100%
Pipe outer diameter range 3.2 - 152.4mm
Type ofignition Hf
Cooling (controller) Forcedair
Cooling (weld head) Internal coolant circulator
2 A7 Closed Head Clamp 15010
TECHNICAL OVERVIEW
Weld head for the model 6204150. Includes a 7.5-meter interconnection cable.
TECHNICAL SPECIFICATIONS
Productcode 6206002
Weight 3.2kg
58 A7 TIG Orbital System150 10032017

56. TECHNICAL OVERVIEW
Collet kits for series 150 weld heads. Each kit includes one pair of collets, and two pairs
are needed per weld head. Applicable tube diameter is mentioned in the table,
additional diameters available on request. Extended collets are recommended by default.
Flush collets only to be used in tight spaces.
Tubediameter 3 - 25 mm
A 124mm
B 62mm
C 43mm
D 19mm
Rotor gearradius 28.7mm
3 Collets 10
TECHNICAL SPECIFICATIONS
Collets 10,mm Productcode
COLLET, EXTENDED, 15010 (6 MM) 1001234-6
COLLET, EXTENDED, 15010 (8 MM) 1001234-8
COLLET, EXTENDED, 15010 (10 MM) 1001234-10
COLLET, EXTENDED, 15010 (12 MM) 1001234-12
COLLET, EXTENDED, 15010 (13 MM) 1001234-13
COLLET, EXTENDED, 15010 (13.5 MM) 1001234-13.5
COLLET, EXTENDED, 15010 (16 MM) 1001234-16
COLLET, EXTENDED, 15010 (18 MM) 1001234-18
COLLET, EXTENDED, 15010 (19 MM) 1001234-19
COLLET, EXTENDED, 15010 (20 MM) 1001234-20
COLLET, EXTENDED, 15010 (22 MM) 1001234-22
COLLET, EXTENDED, 15010 (23 MM) 1001234-23
COLLET, FLUSH,15010 (6 MM) 1001236-6
COLLET, FLUSH,15010 (8 MM) 1001236-8
COLLET, FLUSH,15010 (10MM) 1001236-10
COLLET, FLUSH,15010 (12MM) 1001236-12
COLLET, FLUSH,15010 (13MM) 1001236-13
COLLET, FLUSH,15010 (13.5 MM) 1001236-13.5
COLLET, FLUSH,15010 (16MM) 1001236-16
COLLET, FLUSH,15010 (18MM) 1001236-18
10032017 A7 TIG Orbital System150 59

57. Collets 10,mm Productcode
COLLET, FLUSH,15010 (19MM) 1001236-19
COLLET, FLUSH,15010 (20MM) 1001236-20
COLLET, FLUSH,15010 (22MM) 1001236-22
COLLET, FLUSH,15010 (23MM) 1001236-23
Collets 10,inch Productcode
COLLET, EXTENDED, 15010 (0.125 IN) 1001227-0.125
COLLET, EXTENDED, 15010 (0.25 IN) 1001227-0.25
COLLET, EXTENDED, 15010 (0.375 IN) 1001227-0.375
COLLET, EXTENDED, 15010 (0.402 IN) 1001227-0.402
COLLET, EXTENDED, 15010 (0.500 IN) 1001227-0.500
COLLET, EXTENDED, 15010 (0.625 IN) 1001227-0.625
COLLET, EXTENDED, 15010 (0.667 IN) 1001227-0.667
COLLET, EXTENDED, 15010 (0.750 IN) 1001227-0.750
COLLET, EXTENDED, 15010 (0.839 IN) 1001227-0.839
COLLET, EXTENDED, 15010 (1.00 IN) 1001227-1.00
COLLET, FLUSH,15010 (0.125 IN) 1001232-0.125
COLLET, FLUSH,15010 (0.25IN) 1001232-0.25
COLLET, FLUSH,15010 (0.375 IN) 1001232-0.375
COLLET, FLUSH,15010 (0.402 IN) 1001232-0.402
COLLET, FLUSH,15010 (0.500 IN) 1001232-0.500
COLLET, FLUSH,15010 (0.625 IN) 1001232-0.625
COLLET, FLUSH,15010 (0.667 IN) 1001232-0.667
COLLET, FLUSH,15010 (0.750 IN) 1001232-0.750
COLLET, FLUSH,15010 (0.839 IN) 1001232-0.839
COLLET, FLUSH,15010 (1.00IN) 1001232-1.00
60 A7 TIG Orbital System150 10032017

58. 4 A7 Closed Head Clamp 15020
TECHNICAL OVERVIEW
Weld head for the model 6204150. Includes a 7.5-meter interconnection cable.
TECHNICAL SPECIFICATIONS
Productcode 6206003
Weight 5.0kg
Tubediameter 6 - 51 mm
A 175mm
B 83mm
C 43mm
D 19mm
Rotor gearradius 42.0mm
10032017 A7 TIG Orbital System150 61

59. TECHNICAL OVERVIEW
Collet kits for series 150 weld heads. Each kit includes one pair of collets, and two pairs
are needed per weld head. Applicable tube diameter is mentioned in the table,
additional diameters available on request. Extended collets are recommended by default.
Flush collets only to be used in tight spaces.
5 Collets 20
TECHNICAL SPECIFICATIONS
Collets 20,mm Productcode
COLLET, EXTENDED, 15020 (6 MM) 1001242-6
COLLET, EXTENDED, 15020 (8 MM) 1001242-8
COLLET, EXTENDED, 15020 (10 MM) 1001242-10
COLLET, EXTENDED, 15020 (12 MM) 1001242-12
COLLET, EXTENDED, 15020 (13 MM) 1001242-13
COLLET, EXTENDED, 15020 (13.5 MM) 1001242-13.5
COLLET, EXTENDED, 15020 (16 MM) 1001242-16
COLLET, EXTENDED, 15020 (18 MM) 1001242-18
COLLET, EXTENDED, 15020 (19 MM) 1001242-19
COLLET, EXTENDED, 15020 (20 MM) 1001242-20
COLLET, EXTENDED, 15020 (22 MM) 1001242-22
COLLET, EXTENDED, 15020 (23 MM) 1001242-23
COLLET, EXTENDED, 15020 (26.9 MM) 1001242-26.9
COLLET, EXTENDED, 15020 (28 MM) 1001242-28
COLLET, EXTENDED, 15020 (29 MM) 1001242-29
COLLET, EXTENDED, 15020 (30 MM) 1001242-30
COLLET, EXTENDED, 15020 (35 MM) 1001242-35
COLLET, EXTENDED, 15020 (40 MM) 1001242-40
COLLET, EXTENDED, 15020 (41 MM) 1001242-41
COLLET, EXTENDED, 15020 (44.5 MM) 1001242-44.5
COLLET, FLUSH,15020 (6 MM) 1001244-6
COLLET, FLUSH,15020 (8 MM) 1001244-8
COLLET, FLUSH,15020 (10MM) 1001244-10
COLLET, FLUSH,15020 (12MM) 1001244-12
COLLET, FLUSH,15020 (13MM) 1001244-13
COLLET, FLUSH,15020 (13.5 MM) 1001244-13.5
COLLET, FLUSH,15020 (16MM) 1001244-16
62 A7 TIG Orbital System150 10032017

60. Collets 20,mm Productcode
COLLET, FLUSH,15020 (18MM) 1001244-18
COLLET, FLUSH,15020 (19MM) 1001244-19
COLLET, FLUSH,15020 (20MM) 1001244-20
COLLET, FLUSH,15020 (22MM) 1001244-22
COLLET, FLUSH,15020 (23MM) 1001244-23
COLLET, FLUSH,15020 (26.9 MM) 1001244-26.9
COLLET, FLUSH,15020 (28MM) 1001244-28
COLLET, FLUSH,15020 (29MM) 1001244-29
COLLET, FLUSH,15020 (30MM) 1001244-30
COLLET, FLUSH,15020 (35MM) 1001244-35
COLLET, FLUSH,15020 (40MM) 1001244-40
COLLET, FLUSH,15020 (41MM) 1001244-41
COLLET, FLUSH,15020 (44.5 MM) 1001244-44.5
Collets 20,inch Productcode
COLLET, EXTENDED, 15020 (0.250 IN) 1001238-0.250
COLLET, EXTENDED, 15020 (0.375 IN) 1001238-0.375
COLLET, EXTENDED, 15020 (0.402 IN) 1001238-0.402
COLLET, EXTENDED, 15020 (0.500 IN) 1001238-0.500
COLLET, EXTENDED, 15020 (0.625 IN) 1001238-0.625
COLLET, EXTENDED, 15020 (0.677 IN) 1001238-0.677
COLLET, EXTENDED, 15020 (0.750 IN) 1001238-0.750
COLLET, EXTENDED, 15020 (0.839 IN) 1001238-0.839
COLLET, EXTENDED, 15020 (1.00 IN) 1001238-1.00
COLLET, EXTENDED, 15020 (1.327 IN) 1001238-1.327
COLLET, EXTENDED, 15020 (1.50 IN) 1001238-1.50
COLLET, EXTENDED, 15020 (1.669 IN) 1001238-1.669
COLLET, EXTENDED, 15020 (1.902 IN) 1001238-1.902
COLLET, EXTENDED, 15020 (2.00 IN) 1001238-2.00
COLLET, FLUSH,15020 (0.250 IN) 1001240-0.250
COLLET, FLUSH,15020 (0.375 IN) 1001240-0.375
COLLET, FLUSH,15020 (0.402 IN) 1001240-0.402
COLLET, FLUSH,15020 (0.500 IN) 1001240-0.500
COLLET, FLUSH,15020 (0.625 IN) 1001240-0.625
COLLET, FLUSH,15020 (0.677 IN) 1001240-0.677
COLLET, FLUSH,15020 (0.750 IN) 1001240-0.750
COLLET, FLUSH,15020 (0.839 IN) 1001240-0.839
COLLET, FLUSH,15020 (1.00IN) 1001240-1.00
COLLET, FLUSH,15020 (1.327 IN) 1001240-1.327
COLLET, FLUSH,15020 (1.50IN) 1001240-1.50
COLLET, FLUSH,15020 (1.669 IN) 1001240-1.669
COLLET, FLUSH,15020 (1.902 IN) 1001240-1.902
COLLET, FLUSH,15020 (2.00IN) 1001240-2.00
10032017 A7 TIG Orbital System150 63

61. TECHNICAL OVERVIEW
Collet kits for series 150 weld heads. Each kit includes one pair of collets, and two pairs
are needed per weld head. Applicable tube diameter is mentioned in the table,
additional diameters available on request. Extended collets are recommended by default.
Flush collets only to be used in tight spaces.
6 A7 Closed Head Clamp 15030
TECHNICAL OVERVIEW
Weld head for the model 6204150. Includes a 7.5-meter interconnection cable.
TECHNICAL SPECIFICATIONS
Productcode 6206004
Weight 6.4kg
Tubediameter 9 - 75 mm
A 202mm
B 96mm
C 43mm
D 19mm
Rotor gearradius 54.6mm
7 Collets 30
TECHNICAL SPECIFICATIONS
64 A7 TIG Orbital System150 10032017

62. Collets 30,mm Productcode
COLLET, EXTENDED, 15030 (10 MM) 1001250-10
COLLET, EXTENDED, 15030 (12 MM) 1001250-12
COLLET, EXTENDED, 15030 (13 MM) 1001250-13
COLLET, EXTENDED, 15030 (13.5 MM) 1001250-13.5
COLLET, EXTENDED, 15030 (16 MM) 1001250-16
COLLET, EXTENDED, 15030 (18 MM) 1001250-18
COLLET, EXTENDED, 15030 (19 MM) 1001250-19
COLLET, EXTENDED, 15030 (20 MM) 1001250-20
COLLET, EXTENDED, 15030 (22 MM) 1001250-22
COLLET, EXTENDED, 15030 (23 MM) 1001250-23
COLLET, EXTENDED, 15030 (26.9 MM) 1001250-26.9
COLLET, EXTENDED, 15030 (28 MM) 1001250-28
COLLET, EXTENDED, 15030 (29 MM) 1001250-29
COLLET, EXTENDED, 15030 (30 MM) 1001250-30
COLLET, EXTENDED, 15030 (35 MM) 1001250-35
COLLET, EXTENDED, 15030 (40 MM) 1001250-40
COLLET, EXTENDED, 15030 (41 MM) 1001250-41
COLLET, EXTENDED, 15030 (44.5 MM) 1001250-44.5
COLLET, EXTENDED, 15030 (51 MM) 1001250-51
COLLET, EXTENDED, 15030 (52 MM) 1001250-52
COLLET, EXTENDED, 15030 (53 MM) 1001250-53
COLLET, EXTENDED, 15030 (54 MM) 1001250-54
COLLET, EXTENDED, 15030 (60.3 MM) 1001250-60.3
COLLET, EXTENDED, 15030 (70 MM) 1001250-70
COLLET, EXTENDED, 15030 (76.1 MM) 1001250-76.1
COLLET, FLUSH,15030 (10MM) 1001252-10
COLLET, FLUSH,15030 (12MM) 1001252-12
COLLET, FLUSH,15030 (13MM) 1001252-13
COLLET, FLUSH,15030 (13.5 MM) 1001252-13.5
COLLET, FLUSH,15030 (16MM) 1001252-16
COLLET, FLUSH,15030 (18MM) 1001252-18
COLLET, FLUSH,15030 (19MM) 1001252-19
COLLET, FLUSH,15030 (20MM) 1001252-20
COLLET, FLUSH,15030 (22MM) 1001252-22
COLLET, FLUSH,15030 (23MM) 1001252-23
COLLET, FLUSH,15030 (26.9 MM) 1001252-26.9
COLLET, FLUSH,15030 (28MM) 1001252-28
COLLET, FLUSH,15030 (29MM) 1001252-29
COLLET, FLUSH,15030 (30MM) 1001252-30
COLLET, FLUSH,15030 (35MM) 1001252-35
COLLET, FLUSH,15030 (40MM) 1001252-40
COLLET, FLUSH,15030 (41MM) 1001252-41
COLLET, FLUSH,15030 (44.5 MM) 1001252-44.5
COLLET, FLUSH,15030 (51MM) 1001252-51
COLLET, FLUSH,15030 (52MM) 1001252-52
COLLET, FLUSH,15030 (53MM) 1001252-53
COLLET, FLUSH,15030 (54MM) 1001252-54
10032017 A7 TIG Orbital System150 65

63. Collets 30,mm Productcode
COLLET, FLUSH,15030 (60.3 MM) 1001252-60.3
COLLET, FLUSH,15030 (70MM) 1001252-70
COLLET, FLUSH,15030 (76.1 MM) 1001252-76.1
Collets 30,inch Productcode
COLLET, EXTENDED, 15030 (0.375 IN) 1001246-0.375
COLLET, EXTENDED, 15030 (0.402 IN) 1001246-0.402
COLLET, EXTENDED, 15030 (0.500 IN) 1001246-0.500
COLLET, EXTENDED, 15030 (0.625 IN) 1001246-0.625
COLLET, EXTENDED, 15030 (0.677 IN) 1001246-0.677
COLLET, EXTENDED, 15030 (0.750 IN) 1001246-0.750
COLLET, EXTENDED, 15030 (0.839 IN) 1001246-0.839
COLLET, EXTENDED, 15030 (1.00 IN) 1001250-1.00
COLLET, EXTENDED, 15030 (1.327 IN) 1001246-1.327
COLLET, EXTENDED, 15030 (1.500 IN) 1001246-1.500
COLLET, EXTENDED, 15030 (1.669 IN) 1001246-1.669
COLLET, EXTENDED, 15030 (1.902 IN) 1001246-1.902
COLLET, EXTENDED, 15030 (2.00 IN) 1001246-2.00
COLLET, EXTENDED, 15030 (2.500 IN) 1001246-2.500
COLLET, EXTENDED, 15030 (3.00 IN) 1001246-3.00
COLLET, FLUSH,15030 (0.375 IN) 1001248-0.375
COLLET, FLUSH,15030 (0.402 IN) 1001248-0.402
COLLET, FLUSH,15030 (0.500 IN) 1001248-0.500
COLLET, FLUSH,15030 (0.625 IN) 1001248-0.625
COLLET, FLUSH,15030 (0.677 IN) 1001248-0.677
COLLET, FLUSH,15030 (0.750 IN) 1001248-0.750
COLLET, FLUSH,15030 (0.839 IN) 1001248-0.839
COLLET, FLUSH,15030 (1.00IN) 1001252-1.00
COLLET, FLUSH,15030 (1.327 IN) 1001248-1.327
COLLET, FLUSH,15030 (1.500 IN) 1001248-1.500
COLLET, FLUSH,15030 (1.669 IN) 1001248-1.669
COLLET, FLUSH,15030 (1.902 IN) 1001248-1.902
COLLET, FLUSH,15030 (2.00IN) 1001248-2.00
COLLET, FLUSH,15030 (2.500 IN) 1001248-2.500
COLLET, FLUSH,15030 (3.00IN) 1001248-3.00
66 A7 TIG Orbital System150 10032017

64. 8 A7 Closed Head Clamp 15040
TECHNICAL OVERVIEW
Weld head for the model 6204150. Includes a 7.5-meter interconnection cable.
TECHNICAL SPECIFICATIONS
Productcode 6206005
Weight 8.2kg
Tubediameter 12 - 102 mm
A 231mm
B 110mm
C 43mm
D 19mm
Rotor gearradius 66.8mm
10032017 A7 TIG Orbital System150 67

65. TECHNICAL OVERVIEW
Collet kits for series 150 weld heads. Each kit includes one pair of collets, and two pairs
are needed per weld head. Applicable tube diameter is mentioned in the table,
additional diameters available on request. Extended collets are recommended by default.
Flush collets only to be used in tight spaces.
9 Collets 40
TECHNICAL SPECIFICATIONS
Collets 40,mm Productcode
COLLET, EXTENDED, 15040 (12 MM) 1001258-12
COLLET, EXTENDED, 15040 (13 MM) 1001258-13
COLLET, EXTENDED, 15040 (13.5 MM) 1001258-13.5
COLLET, EXTENDED, 15040 (16 MM) 1001258-16
COLLET, EXTENDED, 15040 (18 MM) 1001258-18
COLLET, EXTENDED, 15040 (19 MM) 1001258-19
COLLET, EXTENDED, 15040 (20 MM) 1001258-20
COLLET, EXTENDED, 15040 (22 MM) 1001258-22
COLLET, EXTENDED, 15040 (23 MM) 1001258-23
COLLET, EXTENDED, 15040 (26.9 MM) 1001258-26.9
COLLET, EXTENDED, 15040 (28 MM) 1001258-28
COLLET, EXTENDED, 15040 (29 MM) 1001258-29
COLLET, EXTENDED, 15040 (30 MM) 1001258-30
COLLET, EXTENDED, 15040 (35 MM) 1001258-35
COLLET, EXTENDED, 15040 (40 MM) 1001258-40
COLLET, EXTENDED, 15040 (41 MM) 1001258-41
COLLET, EXTENDED, 15040 (44.5 MM) 1001258-44.5
COLLET, EXTENDED, 15040 (51 MM) 1001258-51
COLLET, EXTENDED, 15040 (52 MM) 1001258-52
COLLET, EXTENDED, 15040 (53 MM) 1001258-53
COLLET, EXTENDED, 15040 (54 MM) 1001258-54
COLLET, EXTENDED, 15040 (60.3 MM) 1001258-60.3
COLLET, EXTENDED, 15040 (70 MM) 1001258-70
COLLET, EXTENDED, 15040 (76.1 MM) 1001254-76.1
COLLET, EXTENDED, 15040 (85 MM) 1001258-85
COLLET, FLUSH,15040 (12MM) 1001260-12
COLLET, FLUSH,15040 (13MM) 1001260-13
68 A7 TIG Orbital System150 10032017

66. Collets 40,mm Productcode
COLLET, FLUSH,15040 (13.5 MM) 1001260-13.5
COLLET, FLUSH,15040 (16MM) 1001260-16
COLLET, FLUSH,15040 (18MM) 1001260-18
COLLET, FLUSH,15040 (19MM) 1001260-19
COLLET, FLUSH,15040 (20MM) 1001260-20
COLLET, FLUSH,15040 (22MM) 1001260-22
COLLET, FLUSH,15040 (23MM) 1001260-23
COLLET, FLUSH,15040 (26.9 MM) 1001260-26.9
COLLET, FLUSH,15040 (28MM) 1001260-28
COLLET, FLUSH,15040 (29MM) 1001260-29
COLLET, FLUSH,15040 (30MM) 1001260-30
COLLET, FLUSH,15040 (35MM) 1001260-35
COLLET, FLUSH,15040 (40MM) 1001260-40
COLLET, FLUSH,15040 (41MM) 1001260-41
COLLET, FLUSH,15040 (44.5 MM) 1001260-44.5
COLLET, FLUSH,15040 (51MM) 1001260-51
COLLET, FLUSH,15040 (52MM) 1001260-52
COLLET, FLUSH,15040 (53MM) 1001260-53
COLLET, FLUSH,15040 (54MM) 1001260-54
COLLET, FLUSH,15040 (60.3 MM) 1001260-60.3
COLLET, FLUSH,15040 (70MM) 1001260-70
COLLET, FLUSH,15040 (76.1 MM) 1001256-76.1
COLLET, FLUSH,15040 (85MM) 1001260-85
Collets 40,inch Productcode
COLLET, EXTENDED, 15040 (0.500 IN) 1001254-0.500
COLLET, EXTENDED, 15040 (0.625 IN) 1001254-0.625
COLLET, EXTENDED, 15040 (0.677 IN) 1001254-0.677
COLLET, EXTENDED, 15040 (0.750 IN) 1001254-0.750
COLLET, EXTENDED, 15040 (0.839 IN) 1001254-0.839
COLLET, EXTENDED, 15040 (1.00 IN) 1001254-1.00
COLLET, EXTENDED, 15040 (1.327 IN) 1001254-1.327
COLLET, EXTENDED, 15040 (1.500 IN) 1001254-1.500
COLLET, EXTENDED, 15040 (1.669 IN) 1001254-1.669
COLLET, EXTENDED, 15040 (1.902 IN) 1001254-1.902
COLLET, EXTENDED, 15040 (2.000 IN) 1001254-2.000
COLLET, EXTENDED, 15040 (2.500 IN) 1001254-2.500
COLLET, EXTENDED, 15040 (3.000 IN) 1001254-3.000
COLLET, EXTENDED, 15040 (3.500 IN) 1001254-3.500
COLLET, EXTENDED, 15040 (4.000 IN) 1001254-4.000
COLLET, FLUSH,15040 (0.500 IN) 1001256-0.500
COLLET, FLUSH,15040 (0.625 IN) 1001256-0.625
COLLET, FLUSH,15040 (0.677 IN) 1001256-0.677
COLLET, FLUSH,15040 (0.750 IN) 1001256-0.750
COLLET, FLUSH,15040 (0.839 IN) 1001256-0.839
COLLET, FLUSH,15040 (1.00IN) 1001256-1.00
COLLET, FLUSH,15040 (1.327 IN) 1001256-1.327
COLLET, FLUSH,15040 (1.500 IN) 1001256-1.500
10032017 A7 TIG Orbital System150 69

67. TECHNICAL OVERVIEW
Collet kits for series 150 weld heads. Each kit includes one pair of collets, and two pairs
are needed per weld head. Applicable tube diameter is mentioned in the table,
additional diameters available on request. Extended collets are recommended by default.
Flush collets only to be used in tight spaces.
Collets 40,inch Productcode
COLLET, FLUSH,15040 (1.669 IN) 1001256-1.669
COLLET, FLUSH,15040 (1.902 IN) 1001256-1.902
COLLET, FLUSH,15040 (2.500 IN) 1001256-2.500
COLLET, FLUSH,15040 (2.000 IN) 1001256-2.000
COLLET, FLUSH,15040 (3.000 IN) 1001256-3.000
COLLET, FLUSH,15040 (3.500 IN) 1001256-3.500
COLLET, FLUSH,15040 (4.000 IN) 1001256-4.000
10 A7 Closed Head Clamp 15060
TECHNICAL OVERVIEW
Weld head for the model 6204150. Includes a 7.5-meter interconnection cable.
TECHNICAL SPECIFICATIONS
Productcode 6206006
Weight 10.0kg
Tubediameter 50 - 152.4mm
A 297mm
B 144mm
C 43mm
D 19mm
Rotor gearradius 100.6mm
11 Collets 60
70 A7 TIG Orbital System150 10032017

68. TECHNICAL SPECIFICATIONS
Collets 60,mm Productcode
COLLET, EXTENDED, 15060 (51 MM) 1001266-51
COLLET, EXTENDED, 15060 (52 MM) 1001266-52
COLLET, EXTENDED, 15060 (53 MM) 1001266-53
COLLET, EXTENDED, 15060 (54 MM) 1001266-54
COLLET, EXTENDED, 15060 (60.3 MM) 1001266-60.3
COLLET, EXTENDED, 15060 (70 MM) 1001266-70
COLLET, EXTENDED, 15060 (76.1 MM) 1001266-76.1
COLLET, EXTENDED, 15060 (85 MM) 1001266-85
COLLET, EXTENDED, 15060 (104 MM) 1001266-104
COLLET, EXTENDED, 15060 (108 MM) 1001266-108
COLLET, EXTENDED, 15060 (127 MM) 1001266-127
COLLET, EXTENDED, 15060 (129 MM) 1001266-129
COLLET, FLUSH,15060 (51MM) 1001268-51
COLLET, FLUSH,15060 (52MM) 1001268-52
COLLET, FLUSH,15060 (53MM) 1001268-53
COLLET, FLUSH,15060 (54MM) 1001268-54
COLLET, FLUSH,15060 (60.3 MM) 1001268-60.3
COLLET, FLUSH,15060 (70MM) 1001268-70
COLLET, FLUSH,15060 (76.1 MM) 1001268-76.1
COLLET, FLUSH,15060 (85MM) 1001268-85
COLLET, FLUSH,15060 (104 MM) 1001268-104
COLLET, FLUSH,15060 (108 MM) 1001268-108
COLLET, FLUSH,15060 (127 MM) 1001268-127
COLLET, FLUSH,15060 (129 MM) 1001268-129
Collets 60,inch Productcode
COLLET, EXTENDED, 15060 (2.000 IN) 1001262-2.000
COLLET, EXTENDED, 15060 (2.500 IN) 1001262-2.500
COLLET, EXTENDED, 15060 (3.00 IN) 1001262-3.00
COLLET, EXTENDED, 15060 (3.500 IN) 1001262-3.500
COLLET, EXTENDED, 15060 (4.000 IN) 1001262-4.000
COLLET, EXTENDED, 15060 (4.500 IN) 1001262-4.500
COLLET, EXTENDED, 15060 (5.000 IN) 1001262-5.000
COLLET, EXTENDED, 15060 (5.500 IN) 1001262-5.500
COLLET, EXTENDED, 15060 (6.000 IN) 1001262-6.000
COLLET, FLUSH,15060 (2.000 IN) 1001264-2.000
COLLET, FLUSH,15060 (2.500 IN) 1001264-2.500
COLLET, FLUSH,15060 (3.00IN) 1001264-3.00
COLLET, FLUSH,15060 (3.500 IN) 1001264-3.500
10032017 A7 TIG Orbital System150 71

69. TECHNICAL OVERVIEW
Extra can be used to extend cable set lenght.
Collets 60,inch Productcode
COLLET, FLUSH,15060 (4.500 IN) 1001264-4.500
COLLET, FLUSH,15060 (4.000 IN) 1001264-4.000
COLLET, FLUSH,15060 (5.000 IN) 1001264-5.000
COLLET, FLUSH,15060 (5.500 IN) 1001264-5.500
COLLET, FLUSH,15060 (6.000 IN) 1001264-6.000
12 150 Extension cable7.6 m
13 150 Extension cable 15 m
TECHNICAL OVERVIEW
Extra can be used to extend cable set lenght.
TECHNICAL SPECIFICATIONS
Product code SP800693
72 A7 TIG Orbital System150 10032017

70. ADDITIONALS
Purge plug kit 10 – 100 mm
6206009
Plugs for sealing the tube so that root gas
can be applied only for the required
section of the tube.
Autogrind For Ultima - TIG - Cut
electrode sharpener
6270003
Automatedfeeder for ULTIMA-TIG CUT
Neutrix, a handheld machine for
sharpening tungsten electrodes
6270002
Hand held cutting device for cutting and
sharpening electrodes to be used in series
300 weld heads.
ULTIMA-TIG-CUT for cutting and
sharpening tungsten electrodes
6270001
Heavy-duty cutting device, desktop
model. Allows cutting of the tungsten
electrodes to accurate length and
sharpening them with precision.
Double flowmeter regulator
SP800680
Flow meter regulator with two outputs
from one input.
150 Series Orbital Tungsten Mount Kit
1.0mm
SP800681
Kit to mount 1.0 mm electrodes into
150-series weld heads. Suitable forall
weld head sizes.
150 Series Orbital Tungsten Mount Kit
1.6 mm(Default)
SP800682
Kit to mount 1.6 mm electrodes into
150-series weld heads. Suitable forall
weldhead sizes. Included in standard
delivery of the closed weld head models.
150 Series Orbital Tungsten Mount Kit
2.4mm
SP800683
Kit to mount 2.4 mm electrodes into
150-series weld heads. Suitable forall
weld head sizes.
Standard length tungsten electrode
package 1.0 mm (10 pc)
9873531
Length, 175 mm. Color, gray. Material
type,WC20.
Standard length tungsten electrode
package 1.6 mm (10 pc)
9873532
Length, 175 mm. Color, gray. Material
type,WC20.
Standard length tungsten electrode
package 2.4 mm (10 pc)
9873533
Length, 175 mm. Color, gray. Material
type,WC20.
Oxygen content meter 10 - 1000 ppm
6206008
10032017 A7 TIG Orbital System150 73

71. A5 TIG Orbital System75
BENEFITS
• Low investment cost makes A5 TIG Orbital Welding System a cost
effective solution tomechanize orbital TIG welding.
• Best-in-class intuitive, symbol based controller with touch screen.
• Auto-programming for automatic calculation of welding parameters.
• Significantly less rework due to an inbuilt, diagnostic fault-detection
system for gas purging, weld head jams, etc.
• The weld head is designed for collets and electrodes to be changed
quickly and for accurate positioning of the electrode.
• Compact weld head design allows access to wide range of
applications.
• USB port for storing downloaded software updates or standard
parameters on a memory stick.
• Controller comes in a durable plastic case for easy operation, storage,
and transport.
OVERVIEW
A5 TIG Orbital System with closed head clamp is an extremely simple to use solution for orbital welding tubes and pipes with an outer
diameter of 25 – 75 mm. The symbol based controller is quick to learn and the system makes it very easy to produce high-quality joints. The
arc moves automatically 360° around tubes and pulse technology produces a consistently high-quality welding seam. Integrated cooling of
the weld head allows for high duty cycles. Low investment cost makes the system an easy way into mechanized welding. The 75 series
closed head clamp is available with a wide variety of high quality collets which enable the system to be used for various kind of joints.
RECOMMENDEDWELDERS
MinarcTig Evo200MLP
74 A5 TIG Orbital System75 10032017

72. SYSTEMSETUP
10032017 A5 TIG Orbital System75 75

73. 1 A5 Orbital Controller75
TECHNICAL OVERVIEW
The controller unit of the system is located in a durable plastic case, where it can be
operated, stored and transported. It has an intuitive graphical user interface with touch
screen controls. Series 75 TIG controller requires an external power source.
TECHNICAL SPECIFICATIONS
Productcode 6204075
Input power 90 - 240VAC,1A
Weight 6.0kg
Welding positions All(PA/PB)
Auto-stop Yes
Weldhead 7530 &7540
Pipe outer diameter range (min.) 9.5 - 101.6mm
Degree of protection with cover opened IP52
Degree of protection, cover closed(transportation) IP65
Operating temperature -20 – +40 °C
2 A5 Closed Head Clamp 7530
TECHNICAL OVERVIEW
Weld head for the model 6204075. Includes a 7.5-meter interconnection cable.
TECHNICAL SPECIFICATIONS
Productcode 6206000
Weight 6.4kg
Tubediameter 9 - 75 mm
A 202mm
B 96mm
C 43mm
76 A5 TIG Orbital System75 10032017

74. TECHNICAL OVERVIEW
Collet kits for series 150 weld heads. Each kit includes one pair of collets, and two pairs
are needed per weld head. Applicable tube diameter is mentioned in the table,
additional diameters available on request. Extended collets are recommended by default.
Flush collets only to be used in tight spaces.
D 19.5mm
Rotor gearradius 54.6mm
3 Collets 30
TECHNICAL SPECIFICATIONS
Collets 30,mm Productcode
COLLET, EXTENDED, 15030 (10 MM) 1001250-10
COLLET, EXTENDED, 15030 (12 MM) 1001250-12
COLLET, EXTENDED, 15030 (13 MM) 1001250-13
COLLET, EXTENDED, 15030 (13.5 MM) 1001250-13.5
COLLET, EXTENDED, 15030 (16 MM) 1001250-16
COLLET, EXTENDED, 15030 (18 MM) 1001250-18
COLLET, EXTENDED, 15030 (19 MM) 1001250-19
COLLET, EXTENDED, 15030 (20 MM) 1001250-20
COLLET, EXTENDED, 15030 (22 MM) 1001250-22
COLLET, EXTENDED, 15030 (23 MM) 1001250-23
COLLET, EXTENDED, 15030 (26.9 MM) 1001250-26.9
COLLET, EXTENDED, 15030 (28 MM) 1001250-28
COLLET, EXTENDED, 15030 (29 MM) 1001250-29
COLLET, EXTENDED, 15030 (30 MM) 1001250-30
COLLET, EXTENDED, 15030 (35 MM) 1001250-35
COLLET, EXTENDED, 15030 (40 MM) 1001250-40
COLLET, EXTENDED, 15030 (41 MM) 1001250-41
COLLET, EXTENDED, 15030 (44.5 MM) 1001250-44.5
COLLET, EXTENDED, 15030 (51 MM) 1001250-51
COLLET, EXTENDED, 15030 (52 MM) 1001250-52
COLLET, EXTENDED, 15030 (53 MM) 1001250-53
COLLET, EXTENDED, 15030 (54 MM) 1001250-54
COLLET, EXTENDED, 15030 (60.3 MM) 1001250-60.3
COLLET, EXTENDED, 15030 (70 MM) 1001250-70
10032017 A5 TIG Orbital System75 77

75. Collets 30,mm Productcode
COLLET, EXTENDED, 15030 (76.1 MM) 1001250-76.1
COLLET, FLUSH,15030 (10MM) 1001252-10
COLLET, FLUSH,15030 (12MM) 1001252-12
COLLET, FLUSH,15030 (13MM) 1001252-13
COLLET, FLUSH,15030 (13.5 MM) 1001252-13.5
COLLET, FLUSH,15030 (16MM) 1001252-16
COLLET, FLUSH,15030 (18MM) 1001252-18
COLLET, FLUSH,15030 (19MM) 1001252-19
COLLET, FLUSH,15030 (20MM) 1001252-20
COLLET, FLUSH,15030 (22MM) 1001252-22
COLLET, FLUSH,15030 (23MM) 1001252-23
COLLET, FLUSH,15030 (26.9 MM) 1001252-26.9
COLLET, FLUSH,15030 (28MM) 1001252-28
COLLET, FLUSH,15030 (29MM) 1001252-29
COLLET, FLUSH,15030 (30MM) 1001252-30
COLLET, FLUSH,15030 (35MM) 1001252-35
COLLET, FLUSH,15030 (40MM) 1001252-40
COLLET, FLUSH,15030 (41MM) 1001252-41
COLLET, FLUSH,15030 (44.5 MM) 1001252-44.5
COLLET, FLUSH,15030 (51MM) 1001252-51
COLLET, FLUSH,15030 (52MM) 1001252-52
COLLET, FLUSH,15030 (53MM) 1001252-53
COLLET, FLUSH,15030 (54MM) 1001252-54
COLLET, FLUSH,15030 (60.3 MM) 1001252-60.3
COLLET, FLUSH,15030 (70MM) 1001252-70
COLLET, FLUSH,15030 (76.1 MM) 1001252-76.1
Collets 30,inch Productcode
COLLET, EXTENDED, 15030 (0.375 IN) 1001246-0.375
COLLET, EXTENDED, 15030 (0.402 IN) 1001246-0.402
COLLET, EXTENDED, 15030 (0.500 IN) 1001246-0.500
COLLET, EXTENDED, 15030 (0.625 IN) 1001246-0.625
COLLET, EXTENDED, 15030 (0.677 IN) 1001246-0.677
COLLET, EXTENDED, 15030 (0.750 IN) 1001246-0.750
COLLET, EXTENDED, 15030 (0.839 IN) 1001246-0.839
COLLET, EXTENDED, 15030 (1.00 IN) 1001250-1.00
COLLET, EXTENDED, 15030 (1.327 IN) 1001246-1.327
COLLET, EXTENDED, 15030 (1.500 IN) 1001246-1.500
COLLET, EXTENDED, 15030 (1.669 IN) 1001246-1.669
COLLET, EXTENDED, 15030 (1.902 IN) 1001246-1.902
COLLET, EXTENDED, 15030 (2.00 IN) 1001246-2.00
COLLET, EXTENDED, 15030 (2.500 IN) 1001246-2.500
COLLET, EXTENDED, 15030 (3.00 IN) 1001246-3.00
COLLET, FLUSH,15030 (0.375 IN) 1001248-0.375
COLLET, FLUSH,15030 (0.402 IN) 1001248-0.402
COLLET, FLUSH,15030 (0.500 IN) 1001248-0.500
COLLET, FLUSH,15030 (0.625 IN) 1001248-0.625
COLLET, FLUSH,15030 (0.677 IN) 1001248-0.677
78 A5 TIG Orbital System75 10032017

76. Collets 30,inch Productcode
COLLET, FLUSH,15030 (0.750 IN) 1001248-0.750
COLLET, FLUSH,15030 (0.839 IN) 1001248-0.839
COLLET, FLUSH,15030 (1.00IN) 1001252-1.00
COLLET, FLUSH,15030 (1.327 IN) 1001248-1.327
COLLET, FLUSH,15030 (1.500 IN) 1001248-1.500
COLLET, FLUSH,15030 (1.669 IN) 1001248-1.669
COLLET, FLUSH,15030 (1.902 IN) 1001248-1.902
COLLET, FLUSH,15030 (2.00IN) 1001248-2.00
COLLET, FLUSH,15030 (2.500 IN) 1001248-2.500
COLLET, FLUSH,15030 (3.00IN) 1001248-3.00
4 A5 Closed Head Clamp 7540
TECHNICAL OVERVIEW
Weld head for the model 6204075. Includes a 7.5-meter interconnection cable.
TECHNICAL SPECIFICATIONS
Productcode 6206001
Weight 8.2kg
Tubediameter 12 - 102 mm
A 231mm
B 119mm
C 43mm
D 19mm
Rotor gearradius 66.8mm
10032017 A5 TIG Orbital System75 79

77. TECHNICAL OVERVIEW
Collet kits for series 150 weld heads. Each kit includes one pair of collets, and two pairs
are needed per weld head. Applicable tube diameter is mentioned in the table,
additional diameters available on request. Extended collets are recommended by default.
Flush collets only to be used in tight spaces.
5 Collets 40
TECHNICAL SPECIFICATIONS
Collets 40,mm Productcode
COLLET, EXTENDED, 15040 (12 MM) 1001258-12
COLLET, EXTENDED, 15040 (13 MM) 1001258-13
COLLET, EXTENDED, 15040 (13.5 MM) 1001258-13.5
COLLET, EXTENDED, 15040 (16 MM) 1001258-16
COLLET, EXTENDED, 15040 (18 MM) 1001258-18
COLLET, EXTENDED, 15040 (19 MM) 1001258-19
COLLET, EXTENDED, 15040 (20 MM) 1001258-20
COLLET, EXTENDED, 15040 (22 MM) 1001258-22
COLLET, EXTENDED, 15040 (23 MM) 1001258-23
COLLET, EXTENDED, 15040 (26.9 MM) 1001258-26.9
COLLET, EXTENDED, 15040 (28 MM) 1001258-28
COLLET, EXTENDED, 15040 (29 MM) 1001258-29
COLLET, EXTENDED, 15040 (30 MM) 1001258-30
COLLET, EXTENDED, 15040 (35 MM) 1001258-35
COLLET, EXTENDED, 15040 (40 MM) 1001258-40
COLLET, EXTENDED, 15040 (41 MM) 1001258-41
COLLET, EXTENDED, 15040 (44.5 MM) 1001258-44.5
COLLET, EXTENDED, 15040 (51 MM) 1001258-51
COLLET, EXTENDED, 15040 (52 MM) 1001258-52
COLLET, EXTENDED, 15040 (53 MM) 1001258-53
COLLET, EXTENDED, 15040 (54 MM) 1001258-54
COLLET, EXTENDED, 15040 (60.3 MM) 1001258-60.3
COLLET, EXTENDED, 15040 (70 MM) 1001258-70
COLLET, EXTENDED, 15040 (76.1 MM) 1001254-76.1
COLLET, EXTENDED, 15040 (85 MM) 1001258-85
COLLET, FLUSH,15040 (12MM) 1001260-12
COLLET, FLUSH,15040 (13MM) 1001260-13
80 A5 TIG Orbital System75 10032017

78. Collets 40,mm Productcode
COLLET, FLUSH,15040 (13.5 MM) 1001260-13.5
COLLET, FLUSH,15040 (16MM) 1001260-16
COLLET, FLUSH,15040 (18MM) 1001260-18
COLLET, FLUSH,15040 (19MM) 1001260-19
COLLET, FLUSH,15040 (20MM) 1001260-20
COLLET, FLUSH,15040 (22MM) 1001260-22
COLLET, FLUSH,15040 (23MM) 1001260-23
COLLET, FLUSH,15040 (26.9 MM) 1001260-26.9
COLLET, FLUSH,15040 (28MM) 1001260-28
COLLET, FLUSH,15040 (29MM) 1001260-29
COLLET, FLUSH,15040 (30MM) 1001260-30
COLLET, FLUSH,15040 (35MM) 1001260-35
COLLET, FLUSH,15040 (40MM) 1001260-40
COLLET, FLUSH,15040 (41MM) 1001260-41
COLLET, FLUSH,15040 (44.5 MM) 1001260-44.5
COLLET, FLUSH,15040 (51MM) 1001260-51
COLLET, FLUSH,15040 (52MM) 1001260-52
COLLET, FLUSH,15040 (53MM) 1001260-53
COLLET, FLUSH,15040 (54MM) 1001260-54
COLLET, FLUSH,15040 (60.3 MM) 1001260-60.3
COLLET, FLUSH,15040 (70MM) 1001260-70
COLLET, FLUSH,15040 (76.1 MM) 1001256-76.1
COLLET, FLUSH,15040 (85MM) 1001260-85
Collets 40,inch Productcode
COLLET, EXTENDED, 15040 (0.500 IN) 1001254-0.500
COLLET, EXTENDED, 15040 (0.625 IN) 1001254-0.625
COLLET, EXTENDED, 15040 (0.677 IN) 1001254-0.677
COLLET, EXTENDED, 15040 (0.750 IN) 1001254-0.750
COLLET, EXTENDED, 15040 (0.839 IN) 1001254-0.839
COLLET, EXTENDED, 15040 (1.00 IN) 1001254-1.00
COLLET, EXTENDED, 15040 (1.327 IN) 1001254-1.327
COLLET, EXTENDED, 15040 (1.500 IN) 1001254-1.500
COLLET, EXTENDED, 15040 (1.669 IN) 1001254-1.669
COLLET, EXTENDED, 15040 (1.902 IN) 1001254-1.902
COLLET, EXTENDED, 15040 (2.000 IN) 1001254-2.000
COLLET, EXTENDED, 15040 (2.500 IN) 1001254-2.500
COLLET, EXTENDED, 15040 (3.000 IN) 1001254-3.000
COLLET, EXTENDED, 15040 (3.500 IN) 1001254-3.500
COLLET, EXTENDED, 15040 (4.000 IN) 1001254-4.000
COLLET, FLUSH,15040 (0.500 IN) 1001256-0.500
COLLET, FLUSH,15040 (0.625 IN) 1001256-0.625
COLLET, FLUSH,15040 (0.677 IN) 1001256-0.677
COLLET, FLUSH,15040 (0.750 IN) 1001256-0.750
COLLET, FLUSH,15040 (0.839 IN) 1001256-0.839
COLLET, FLUSH,15040 (1.00IN) 1001256-1.00
COLLET, FLUSH,15040 (1.327 IN) 1001256-1.327
COLLET, FLUSH,15040 (1.500 IN) 1001256-1.500
10032017 A5 TIG Orbital System75 81

79. Collets 40,inch Productcode
COLLET, FLUSH,15040 (1.669 IN) 1001256-1.669
COLLET, FLUSH,15040 (1.902 IN) 1001256-1.902
COLLET, FLUSH,15040 (2.500 IN) 1001256-2.500
COLLET, FLUSH,15040 (2.000 IN) 1001256-2.000
COLLET, FLUSH,15040 (3.000 IN) 1001256-3.000
COLLET, FLUSH,15040 (3.500 IN) 1001256-3.500
COLLET, FLUSH,15040 (4.000 IN) 1001256-4.000
6 MinarcTig Evo 200MLP
BENEFITS
• Dual process TIGand MMAcapability
• High frequency and contact arc ignition
• Convenient pulsed TIG and Minilog functions (only MLP model)
• Suitable for mains network or generator use
• Additional safety with VRD function
• PFC technology for ultimate energy efficiency and increased welding time due to
reduced machine cooling breaks
• Lightweight and portable at 11 kg
• Designed for use even with more than 100 m long power supply cables
• Clear functionalLED display for accurate settings
• Pre/post gas timer; Slope in/out timer
• Suitable for use with a variety of Kemppi remote controls
• Welding torch (TTC 220), shoulder strap and cable set included as standard
TECHNICAL SPECIFICATIONS
Productcode MinarcTig Evo 200MLP, TTC 220, 4 m - P0642
MinarcTig Evo 200MLP, TTC 220, 8 m - P0643
Connection voltage 1~ 50/60 Hz 230 V±15%
Fuse(delayed) 16A
Minimum generatorpower 5.6kVA
Output (TIG) 35%ED 200 A/18.0V
Output (TIG) 60%ED 160 A/16.4V
Output(TIG) 100% ED 140 A/15.6V
Output(MMA) 35% ED 170 A/26.8V
Output(MMA) 60% ED 130 A/25.2V
Output (MMA) 100% ED 110 A/24.4V
Open circuitvoltage 95V
Welding range(MMA) 10 A /20.4 V...170 A/26.8 V
Welding range(TIG) 5 A/10.2 V...200 A/18.0V
Stick electrodesizes 1.5...4.0mm
Standards IEC 60974-1, IEC 60974-3, IEC 60974-10, IEC 61000-3-12
Weight (no accessories) 11kg
External dimensions LxWxH 449 × 210 × 358 mm
Degree ofprotection IP23S
Operating temperature range -20…+40°C
82 A5 TIG Orbital System75 10032017

80. ADDITIONALS
Oxygen content meter 10 - 1000 ppm
6206008
Purge plug kit 10 – 100 mm
6206009
Plugs for sealing the tube so that root gas
can be applied only for the required
section of the tube.
Autogrind For Ultima - TIG - Cut
electrode sharpener
6270003
Automatedfeeder for ULTIMA-TIG CUT
Neutrix, a handheld machine for
sharpening tungsten electrodes
6270002
Hand held cutting device for cutting and
sharpening electrodes to be used in series
300 weld heads.
ULTIMA-TIG-CUT for cutting and
sharpening tungsten electrodes
6270001
Heavy-duty cutting device, desktop
model. Allows cutting of the tungsten
electrodes to accurate length and
sharpening them with precision.
Double flowmeter regulator
SP800680
Flow meter regulator with two outputs
from one input.
150 Series Orbital Tungsten Mount Kit
2.4mm
SP800683
Kit to mount 2.4 mm electrodes into
150-series weld heads. Suitable forall
weld head sizes.
150 Series Orbital Tungsten Mount Kit
1.6 mm(Default)
SP800682
Kit to mount 1.6 mm electrodes into
150-series weld heads. Suitable forall
weldhead sizes. Included in standard
delivery of the closed weld head models.
150 Series Orbital Tungsten Mount Kit
1.0mm
SP800681
Kit to mount 1.0 mm electrodes into
150-series weld heads. Suitable forall
weld head sizes.
10032017 A5 TIG Orbital System75 83

81. For more information with regards to the Welding &
Cutting Division – please feel free to contact the Helpdesk
email address below
Email Id: welding@german-gulf.com
German-Gulf Enterprises Ltd.
P.O. Box 5937 | Sharjah | United Arab Emirates |
Telephone: +971 6 5316171 | Fax: +971 6 5314184
Website: www.germangulf.com
Dubai | Abu Dhabi | Al Ain | Qatar | Oman