![MAJOR COSTS IN FURNACE OPERATION. ,[object Object],[object Object],[object Object],REDUCED COST = IMPROVED PROFITABILITY](data:image/gif;base64,R0lGODlhAQABAIAAAAAAAP///yH5BAEAAAAALAAAAAABAAEAAAIBRAA7)
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Improving Refractory Lining Life & Energy Saving in FO
- 1. IMPROVING REFRACTORY LINING LIFE AND ENERGY SAVING IN FURNACE OPERATIONS. by S.P.SHENOY C.E.O., 211, RAIKAR CHAMBERS, GOVANDI EAST , MUMBAI–400 088. INDIA. Tel. : 91-22-6797 8060 Fax : 91-22-2555 2459 Email : espon@vsnl.net Website : www.esponcoating.com
- 10. FURNACE WALL BEFORE COATING.
- 11. FURNACE WALL AFTER COATING.
- 12. BURNER BLOCK BEFORE COATING.
- 13. BURNER BLOCK AFTER COATING.
- 14. What happened after coating the Refractory Lining??
- 15. Rs. 80,000/- Cost of Coating Rs. 15,20,000/- Net Annual Saving Rs. 16,00,000/- ---- Value of Annual Saving 80,000 litres ---- Annual Saving 38 ltrs per ton 40 ltrs per ton Fuel Consumption 21 Months 12 Months Refractory Lining Life With ESPON-RC Coating Without Coating
- 17. Case Study No. 2 At a leading Forge Shop in Rajkot, savings reported in furnace oil consumption = 3% per day.
- 18. Rs. 8,600/- Cost of coating Rs. 1,21,000/- Savings in 6 months Rs. 21,600 (Rs.24 x 900 ltrs.) Monthly Saving Rs. 1,29,600/- 6 Monthly Saving Rs. 24/- Oil price per litre 900 Litres Oil saving per month 25 Days No. of working days per month 36 Litres (1200 x 3%) Oil Saving per day
- 20. THANK YOU ! S.P.SHENOY 9820712387 [email_address]