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Simple Wireless Radio Data Link
1. Simple wireless radio data link
This is a description of a very simple unit that I have designed and
constructed for use as a wireless data connection between two nearby
computers. The error rate is excellent over short runs, and the transmission
speed means that a useful PPP link can be established between the
machines. Which are, of course, running Linux.
Copyright
This design is stored in postscript format. It, and this document, are covered
by the GNU general public licence. Read the comment block at the top of the
file for more information. See http://www.gnu.org/ for details of the license. In
short: The design is copyright (c) Daniel Franklin, 1997. You may modify the
design as you see fit, and redistribute modified versions. Although not
specified by the terms of the license, I would appreciate it if you leave the
2. original credits intact (feel free to add yout own). The above JPG, a derivative
work of the postscript file, also has the copyright attachment. FYI, here is the
full GNU general public licence. Please take the time to read it.
For the best quality schematic, here is a postscript version of the above
image, and here is the original xfig file.
Legal issues
The legality of operating FM transmitters in the broadcast band depends on
where you live. In Australia, only low power devices (like this one) are allowed
without a commercial license. It should be noted that the limit is 30 uW without
a commercial license, for operations in the FM broadcast band. This
transmitter is hopefully operating well below that (20 uW or thereabouts). In
any case make sure you are not interfering with any commercial radio
transmission. You may wish to 'detune' the tx/rx to operate at frequencies
below 88 MHz if you find you are being swamped by commercial transmitters,
or are causing interference.
Specifications
Max bit rate: Tested reliably to 19200 baud. I found that the cutoff was very
steep on one radio- it worked fine at 19200 but any higher and it was
completely useless (e.g. 21600). The limiting factor is the quality of the
receivers that are used. If you can tolerate a higher error rate, by all means try
a higher speed but remember that if the receiver is using a TDA7000 then it
will be band-limited to 10kHz anyway so the best you will get is 9600 (maybe
not even that). Remember that a single bit error means that if you are running
PPP, the entire packet will need to be re-transmitted - so even low error rates
can reduce your throughput dramatically unless the errors occur in tight
clusters (in my experience this is the most common distribution). This is
entirely dependant upon the radio you choose - more on this later.
Input / output "standard": RS-232, though I see no reason why other low bit-
rate protocols would work. Perhaps even with such features as addressing!
RS-485 anyone?
3. Range: Unknown. Tested on a 20 metre link. The transmitter design is
reckoned to have a range of several hundred metres... but the signal strength
and signal - noise ratio may deteriorate over this range. Try it!
Error rate: ? depends on many factors: distance, proximity to other radio
stations etc. Over 20 metres, the error rate was virtually zero. If the receiver is
not quite on-station, expect to see total garbage. It MUST be tuned spot on
the correct frequency.
Required channel separation: depends (obviously) on the selectivity of the
receiver. A cheap FM radio should allow several MHz. The transmitter can go
up to 110 MHz or so, and possibly higher if 2N2222 transistors are used
instead of the 547s. I don't know of any lower limits, but I would not like to go
below 80 MHz - the radio may not like being detuned that much, particularly if
it uses a chip with a built - in band pass filter!
Suggested Uses
• moving data without floppies (were speed is irrelevant);
• turn a 286, XT, Z80 or an apple 2 into a VT100 terminal;
• link two physically separated computers or networks via PPP;
• broadcast data from a single source to multiple receivers;
• short range telemetry / mobile computers / robots; and
• network games!
Cost
Tx: ~$A10.00, although if you use junk like I did this is actually zero :-) Rx:
Requires an FM radio + ~A$5.00 worth of parts. For PPP etc you want two
Tx/Rx pairs, each pair tuned together. I used a 741 op-amp, and BC547
transistors. The cheapest of everything will work perfectly well. The cost
estimate assumes that one buys new 25 pin connectors from DSE... as I have
discovered not always the best value for money.
Equipment
4. To make the transmitter, all you need is a soldering iron, some solder, a small
prototype board (the smallest that will fit all the components). The receiver is
more fiddly - you will DEFINITELY need a CRO to correctly identify the output
of the discriminator, unless you have a circuit diagram of the receiver. Also,
you will need two female RS-232 connectors, either 9 or 25 pin depending on
what kind of connector the port uses. 3 core shielded cable is a good idea for
the run from computer to tx/rx.
Instructions for construction / testing
Tx: Build the transmitter. Ensure that the transmitter is as tightly constructed
as possible, with very short wires and no dodgy joints. A PCB could be a good
idea (TE sells one that would nearly suit, i.e. the Voyager) but I have had
good results with point-to-point wiring on a wire-wrap board (NOT using wire-
wrap as this introduces excess stray inductance) Make sure that there is
adequate capacitance across the supply rails, particularly if the transmitter
shares a power supply with a receiver. Consider some kind of shielding - a
sheet of aluminium foil with contact on both sides can be used to make a
decent shield. Connect the finished article to a spare serial port. Assuming
you are running Linux (of course you are), do something like "yes 'Hello
World' > /dev/cua1", after setting the serial port to the desired baud rate. For
anyone unfortunate enough to be using a Microsoft OS, perhaps you could
use Telix or some such comms program to send stuff to the port. Perhaps you
should also think about changing OSs :) Listen on an FM radio, around 88 -
90MHz for a clear (!) peridic gggnnnnhhhngggnnnnggghhhnnggg sort of
sound. At higher baud rates it sounds more like
whhwhnnnwhwhwwnwnwwhnwnnn. A CRO is good! Very good! A better way
to test the transmission capability is something like the following script:
#!/bin./sh
while [ 1 ] ; do
echo ABCDEFGHIJKLMNOPQRSTUVWXYZabcdefghijklmnopqrstuvwxyz1234567890 >
/dev/cua1
sleep 1
done
5. which will give you some silence as well, plus it tests some more bits. If you
are really adventurous, download the ANSI colour text logo generator (I have
mine set up to create a new /etc/issue every boot with updated system info)
and repeatedly cat it to the serial port. This uses the MSB of the word, which
allows you to effectively test the correct detection of all the bits. There should
not be much variation in the timing of the bits, but if you use an adjustable
comparator you may find that you need to 'tune' this as well as tuning the
radio.
There should be dead silence when not transmitting. If not, retune the
transmitter to another less noisy location (stretch or squeeze the coils, or turn
the trimmer capacitor for finer control) and find the spot again.
Rx: The hard part. Power up the receiver (NOT from the mains) and, with the
Tx running, tune to the right frequency. Observe the signal at the speaker
using a CRO - the rectangular wave has been severely distorted by the
capacitive coupling of the audio output stages of the radio. Thus, you need to
bypass this stage and connect the output of the detector to your own audio
output stage. Probe various points around the chip with the CRO AC coupled,
until you find a signal which looks more square than the output signal (should
in fact be almost perfectly square). This should be the output of the FM
discriminator, which would probably either be a Foster-Seely detector or a
ratio detector. The AC coupling on the CRO is required because the
amplitude of this square wave is small, and there may be a large DC offset.
The multiple capacitive coupling in the audio stage will be more severe than
that of the capacitor in the CRO. Now, with the best signal point established,
you should connect this via a relatively large capacitor to the input of an
inverting op-amp with a gain of 100 or therabouts (which should ensure
clipping = nice clean rectangular wave). The polarity of the capacitor,
assuming it to be electrolytic or tantalum, depends on the polarity of the DC
offset of the discriminator output. If it is positive, connect the + lead of the
capacitor to this point, and vise versa. For some radios (the DSE one in
particular) you may need a comparator on the end of the inverting amplifier to
clean up the square wave. The reason is that as the gain increases, the slew
rate deteriorates - thus, unless you have a very strong signal (not really the
6. case with the DSE) you will need to reduce the gain (reduce the 100K resistor
or increase the 1K resistor) and add an adjustable comparator as shown in
the circuit diagram. Please do not write to me to tell me that there are better
designs. I know that it could be done better, but this design works, and works
well. Issues of stability and voltage drift due to changes in supply voltage are
valid concerns, but these are left as an exercise to the reader.
Alternatively you can build your own using a TDA7000 chip or similar. You
should use the manufacture's (Phillips) design for the printed circuit board as
the layout is quite critical. Phillips is too cheap and nasty to give away free
samples, and the chips are not cheap - so if you can, I suggest you avoid this
option. I investigated buying some chips from Farnell - it would have worked
out at $A13 (including tax and postage) each which is more than some cheap
radios I have seen, such as the DSE one - and this is before any PCBs or
other components are paid for. That said , the TDA7000 is a fine chip, but it is
band-limited to 10 kHz which rather limits its usefulness for data work. A
cheap radio with discrete components or better ICs should work just fine at up
to 19200 baud. The DSE radio has two chips, and the discriminator output is
one of the pins of one of these ICs (see later).
As to your choice of radio, it should be mono, and preferably as cheap and
nasty as possible. I say this because the whole point of the design is to
produce a cheap, reasonably quick and reasonably reliable data link. You
could use a fancier radio, but it would be overkill. Stereo is definitely a waste
of money. I have two radios, one is a Dick Smith Electronics cheapo AM/FM
job. It costs $A11.50 - the bottom of their range, and works fine at 19200. On
the other hand, I have an old clock radio which also works fine, but is more
fiddly to tune - too selective. The DSE radio is pretty sloppy w.r.t. tuning, and
is a good receiver for this purpose. It is also very compact, and conveniently
will run happily off a 5V DC supply. LO-FI is very much the name of the game,
though the frequency response of the chip should be good enough for data.
Should you choose the DSE radio, here are some important things to note:
• 1. You DEFINITELY need the comparator stage of the receiver circuit
as shown in the above diagram.
7. • 2. To save you the trouble, the discriminator output is pin 3 of the IC in
the 'middle' of the C shaped board - the chip is a Toshiba TA2003P.
• 3. The radio is cat number A-4350
The FM scheme used here switches the output frequency between two
values. Thus, one can tune the receiver to either of them, and see a square
wave output (one being the complement of the other - more or less). You
should choose an inverting or non-inverting amplifier for this stage - I use an
inverting one and tune to the lower frequency. The receiver is almost being
used as an AM radio - but at the right frequency and with the high selectivity
of the existing superhetrodyne system intact. To get the best reception,
connect the output of the op-amp (which should be powered on +/- 10 to 12
volts for RS-232 compatiblity) to the RD line of the target computer. Then cat
the serial port (cat /dev/ttyS1) and you should see "Hello world" or whatever
you are transmitting repeated over and over. If you get something which is
consistantly wrong, i.e. a repeated sequence which contains no random
component, but which is obviously data of some sort, try tuning the radio up or
down while observing the output on the screen. Also try adjusting the output
volume of the radio (the speaker could be replaced by a resistor if you don't
like the sound) to adjust the loading of the detector output by the audio stage
(this made a big difference for my test setup). When this is working nicely,
repeat the process with another Tx, Rx pair but at a somewhat different
frequency. Make sure that the transmissions at one frequency are not picked
up by the adjacent receiver at another. If there is some crosstalk, increase the
channel separation. You could also try vertically polarizing one antenna and
horizontally polarizing the other to reduce crosstalk. When you have it working
properly in both directions at the same speed, try setting up PPP! Then telnet,
ftp, netscape, NFS etc can all be used. Remeber that NO hardware control
signals are avaliable so you must use software control - which reduces the
throughput slightly. Just pretend it's a null modem with only RD, TD and GND
connected.
8. For best results, use shielded cable to the computer - and use enough cable
so that the tx/rx are not too close to the machine. Also, if possible, keep the
tx/rx physically separated as this reduces the likelyhood of crosstalk.
More information
"14 FM Bugs to build" and "5 More FM Bugs to build" by Colin Mitchell of
Talking Electronics are good sources of information on FM transmitter design
These books are the inspiration for this design - I would never have believed
the quality that could be attained using cheap hardware had I not read these
publications. It and other interesting books on electronics can be had by
writing to:
Talking Electronics
35 Rosewarne Ave
Cheltnam Victoria 3192 AUSTRALIA
You may be able to modify some of his designs for better performance than
with this simple transmitter, however once again note that you should remove
the audio stage and use a limiter such as the one used here.
Note that I do not endorse any of the right-wing rhetoric he espouses between
good electronic designs in this book! He is a bit of a nut... he talks a lot about
the 'waste of bandwidth by community groups and ethnic minorities'. They sell
good books, plus kits etc. However, the electronics is first rate and the
designs all work (unlike DSE in my experience). This is NOT one of their
designs so please don't ask them for a kit! (I have no association with them by
the way). The transmitter used here is inspired by the 'Voyager' design, minus
the audio stage and with some other bits added. I got some info on data
transmission theory from "Introduction to Communications Systems" by F.
Stremler. A good if expensive book. You don't really need that if you are not
interested in the theory of communications and signals.
Did you get it working? I would love to hear from successful constructors, and
even unsuccessful ones. If you have problems with this circuit, try to describe
them and I will do my best to help you out. Like I said, this design works for
me, and there is no reason for it not to work for you.