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Quality Circle
SAIKAT GHOSH
SR MGR(TQM)
Quality Circle
• A Quality Circle is a volunteer group composed
of workers (or even students)
• usually under the leadership of their supervisor
(but they can elect a team leader)
• who are trained to identify, analyse and solve
work-related problems
• and present their solutions to management
• in order to improve the performance of the
organization
• and motivate and enrich the work of employees
• When matured, true quality circles become self-
managing, having gained the confidence of management
• . Quality circles are an alternative to the dehumanising
concept of the Division of Labour, where workers or
individuals are treated like robots
• They bring back the concept of Craftsmanship, which
when operated on an individual basis is uneconomic
• but when used in group form (as is the case with Quality
Circles), it can be devastatingly powerful
• and enables the enrichment of the lives of the workers or
students and creates harmony and high performance in
the workplace
• Their name Quality Circles received from PDSA
circles of Dr. W.Edward Deming. Quality circles
were first established in Japan in 1962
• Kaoru Ishikawa has been credited with their
creation. The movement in Japan was coordinated
by the Japanese Union of Scientists and
Engineers (JUSE).
• The first circles were established at the Nippon
Wireless and Telegraph Company but then spread
to more than 32 other companies in the first year
• By 1978 it was claimed that there were more
than one million Quality Circles involving some 10
million Japanese workers
CONTOL CHART
• The control chart, also known as the
Shewhart chart or process-behaviour
chart
• in statistical process control is a tool
used to determine whether a
manufacturing or business process is in a
state of statistical control or not.
The control chart
• is one of the seven basic tools of quality
control along with
• the histogram
• Pareto chart, check sheet
• cause-and-effect diagram
• flowchart
• scatter diagram).
The control chart
• was invented by Walter A. Shewhart
• while working for Bell Labs in the 1920s
HISTOGRAM
• In statistics, a histogram is a graphical
display of tabulated frequencies
• shown as bars
• It shows what proportion of cases fall into
each of several categories
• it is a form of data binning.
Histograms
• are used to plot density of data
• and often for density estimation estimating the
probability density function of the underlying
variable
• The total area of a histogram always equals 1
• If the length of the intervals on the x-axis are
all 1, then a histogram is identical to a relative
frequency plot.
FISH-BONE DIAGRAM
• Ishikawa diagrams
• also called fishbone diagrams
• or cause-and-effect diagrams
• are diagrams that show the causes of a certain
event.
• Common uses of the Ishikawa diagram are
product design and quality defect prevention
• to identify potential factors causing an overall
effect.
Ishikawa diagrams
• Ishikawa diagrams were proposed by Kaoru
Ishikawa[1] in the 1960s
• who pioneered quality management
processes in the Kawasaki shipyards
• and in the process became one of the
founding fathers of modern management.
fishbone diagram
• It was first used in the 1960s, and is considered one of
the seven basic tools of quality management
• along with the histogram
• Pareto chart
• check sheet
• control chart
• flowchart
• and scatter diagram
• It is known as a fishbone diagram because of its shape,
similar to the side view of a fish skeleton.
The original 4 M's
• Machine (Equipment)
• Method (Process/Inspection)
• Material (Raw,Consumables etc.)
• Man
More categories
• Mother Nature (Environment)
• Man Power (physical work)
• Mind Power (Brain Work): Kaizens, Suggestions
• Measurement (Inspection)
• Maintenance
• Money Power
• Management
The 8 P's (Used In Service
Industry)
• People
• Process
• Policies
• Procedures
• Price
• Promotion
• Place/Plant
• Product
The 4 S's (Used In Service Industry)
• Surroundings
• Suppliers
• Systems
• Skills
Pareto chart
• A Pareto chart is a type of chart which
contains both bars and a line graph
• The bars display the values in descending
order
• and the line graph shows the cumulative
totals of each category, left to right.
• The chart was named for Vilfredo Pareto.
A simple flowchart
• A flowchart is a common type of chart, that
represents an algorithm or process
• showing the steps as boxes of various kinds
• and their order by connecting these with
arrows.
• Flowcharts are used in analyzing, designing,
documenting or managing a process or program
in various fields.[1]
flow process chart
• The first structured method for documenting
process flow, the "flow process chart", was
introduced by Frank Gilbreth
• to members of ASME in 1921 as the
presentation “Process Charts
• First Steps in Finding the One Best Way.
Gilbreth's tools quickly found their way into
industrial engineering curricula.
flow process chart
• In the early 1930s, an industrial engineer,
Allan H. Mogensen began training business
people
• in the use of some of the tools of
industrial engineering
• at his Work Simplification Conferences in
Lake Placid, New York.
flow process chart
• Douglas Hartree explains that Herman
Goldstine and John von Neumann
• developed the flow chart (originally,
diagram) to plan computer programs.[
• 2] His contemporary account is endorsed
by IBM engineers[3] and by Goldstine's
personal recollections.[4]
TYPES
• [9] More recently Mark A. Fryman (2001) stated
that there are more differences
• . Decision flowcharts
• logic flowcharts
• systems flowcharts
• product flowcharts
• and process flowcharts
• are "just a few of the different types of
flowcharts that are used in business and
government.[10]
scatter plot
• A scatter plot is a type of display using
Cartesian coordinates to display values for two
variables for a set of data.
• The data is displayed as a collection of points
• each having the value of one variable
determining the position on the horizontal axis
• and the value of the other variable determining
the position on the vertical axis
• [2] A scatter plot is also called a scatter chart,
scatter diagram and scatter graph.
Qc

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Qc

  • 2. Quality Circle • A Quality Circle is a volunteer group composed of workers (or even students) • usually under the leadership of their supervisor (but they can elect a team leader) • who are trained to identify, analyse and solve work-related problems • and present their solutions to management • in order to improve the performance of the organization • and motivate and enrich the work of employees
  • 3. • When matured, true quality circles become self- managing, having gained the confidence of management • . Quality circles are an alternative to the dehumanising concept of the Division of Labour, where workers or individuals are treated like robots • They bring back the concept of Craftsmanship, which when operated on an individual basis is uneconomic • but when used in group form (as is the case with Quality Circles), it can be devastatingly powerful • and enables the enrichment of the lives of the workers or students and creates harmony and high performance in the workplace
  • 4. • Their name Quality Circles received from PDSA circles of Dr. W.Edward Deming. Quality circles were first established in Japan in 1962 • Kaoru Ishikawa has been credited with their creation. The movement in Japan was coordinated by the Japanese Union of Scientists and Engineers (JUSE). • The first circles were established at the Nippon Wireless and Telegraph Company but then spread to more than 32 other companies in the first year • By 1978 it was claimed that there were more than one million Quality Circles involving some 10 million Japanese workers
  • 5. CONTOL CHART • The control chart, also known as the Shewhart chart or process-behaviour chart • in statistical process control is a tool used to determine whether a manufacturing or business process is in a state of statistical control or not.
  • 6. The control chart • is one of the seven basic tools of quality control along with • the histogram • Pareto chart, check sheet • cause-and-effect diagram • flowchart • scatter diagram).
  • 7. The control chart • was invented by Walter A. Shewhart • while working for Bell Labs in the 1920s
  • 8.
  • 9. HISTOGRAM • In statistics, a histogram is a graphical display of tabulated frequencies • shown as bars • It shows what proportion of cases fall into each of several categories • it is a form of data binning.
  • 10. Histograms • are used to plot density of data • and often for density estimation estimating the probability density function of the underlying variable • The total area of a histogram always equals 1 • If the length of the intervals on the x-axis are all 1, then a histogram is identical to a relative frequency plot.
  • 11.
  • 12. FISH-BONE DIAGRAM • Ishikawa diagrams • also called fishbone diagrams • or cause-and-effect diagrams • are diagrams that show the causes of a certain event. • Common uses of the Ishikawa diagram are product design and quality defect prevention • to identify potential factors causing an overall effect.
  • 13. Ishikawa diagrams • Ishikawa diagrams were proposed by Kaoru Ishikawa[1] in the 1960s • who pioneered quality management processes in the Kawasaki shipyards • and in the process became one of the founding fathers of modern management.
  • 14. fishbone diagram • It was first used in the 1960s, and is considered one of the seven basic tools of quality management • along with the histogram • Pareto chart • check sheet • control chart • flowchart • and scatter diagram • It is known as a fishbone diagram because of its shape, similar to the side view of a fish skeleton.
  • 15. The original 4 M's • Machine (Equipment) • Method (Process/Inspection) • Material (Raw,Consumables etc.) • Man
  • 16.
  • 17. More categories • Mother Nature (Environment) • Man Power (physical work) • Mind Power (Brain Work): Kaizens, Suggestions • Measurement (Inspection) • Maintenance • Money Power • Management
  • 18. The 8 P's (Used In Service Industry) • People • Process • Policies • Procedures • Price • Promotion • Place/Plant • Product
  • 19. The 4 S's (Used In Service Industry) • Surroundings • Suppliers • Systems • Skills
  • 20. Pareto chart • A Pareto chart is a type of chart which contains both bars and a line graph • The bars display the values in descending order • and the line graph shows the cumulative totals of each category, left to right. • The chart was named for Vilfredo Pareto.
  • 21.
  • 22. A simple flowchart • A flowchart is a common type of chart, that represents an algorithm or process • showing the steps as boxes of various kinds • and their order by connecting these with arrows. • Flowcharts are used in analyzing, designing, documenting or managing a process or program in various fields.[1]
  • 23.
  • 24. flow process chart • The first structured method for documenting process flow, the "flow process chart", was introduced by Frank Gilbreth • to members of ASME in 1921 as the presentation “Process Charts • First Steps in Finding the One Best Way. Gilbreth's tools quickly found their way into industrial engineering curricula.
  • 25. flow process chart • In the early 1930s, an industrial engineer, Allan H. Mogensen began training business people • in the use of some of the tools of industrial engineering • at his Work Simplification Conferences in Lake Placid, New York.
  • 26. flow process chart • Douglas Hartree explains that Herman Goldstine and John von Neumann • developed the flow chart (originally, diagram) to plan computer programs.[ • 2] His contemporary account is endorsed by IBM engineers[3] and by Goldstine's personal recollections.[4]
  • 27. TYPES • [9] More recently Mark A. Fryman (2001) stated that there are more differences • . Decision flowcharts • logic flowcharts • systems flowcharts • product flowcharts • and process flowcharts • are "just a few of the different types of flowcharts that are used in business and government.[10]
  • 28. scatter plot • A scatter plot is a type of display using Cartesian coordinates to display values for two variables for a set of data. • The data is displayed as a collection of points • each having the value of one variable determining the position on the horizontal axis • and the value of the other variable determining the position on the vertical axis • [2] A scatter plot is also called a scatter chart, scatter diagram and scatter graph.