Blue Ocean Introduction Brochure

Blue Ocean
Industrial Development
(UK) Group
BLUEOCEANGROUP.ORG

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Contents
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About us
Quality control
Certifications and Standards
Guarantee
Products
PPR polymer piping systems for hot and cold water supply
Blue Ocean singe-layer PPR pipes
Blue Ocean Fiber-G (PPR/Fiberglass/PPR) composite pipes
Blue Ocean PPR/AL/PPR (PE-RT) outer layer thermo-fusion multilayer composite pipes
Blue Ocean STABI PPR/AL/PPR composite pipes
Blue Ocean CU Copper anti-bacterial pipes
PPR socket fusion fittings
Valves
Ocean-Fit PE-RT/PPSU polymer piping systems
PERT single layer pipe
Blue Ocean A-Oxy PERT/EVOH/PERT composite pipes
Blue Ocean PERT/AL/PERT multilayer composite pipes
Blue Ocean UV-protect system for outdoor application
Blue Ocean FireSecure System
Socket welders and welding machines
Cutters, tools and accessories
Exhibitions and Trade fairs
Projects
Blue Ocean World market
Get social with Blue Ocean

Blue Ocean Industrial Development (UK) Group02
Blue Ocean Industrial Development
(UK) Group is a group of companies
founded in London, UK.

03
Blue Ocean is one of the biggest manufacturers
of indoor polymer piping systems, polymer
processing equipment, polymer injection molds
and polymer pipe welding equipment. Strict
quality control, years of experience, constant
research of new technologies and high quality
customer service — these are the main factors
that make Blue Ocean Group one of the leading
companies in polymer piping business in the
world.
While we own and manage several production
facilities for our systems, our main production
plant is located in Qingdao City, Shandong
Province, People’s Republic of China. It is a
100% foreign invested company, fully managed
and controlled by owners and management of
Blue Ocean Industrial Development (UK) Group
Ltd. The territory of main production plant is
around 70000 sq. meters and it is operated 24/7
and 365 days a year by 700+ employees.
While first company of Blue Ocean appeared
in year 1995, our polymers production history
started in year 2000 and with professional and
enthusiastic approach of company owners and
management has become one of the world’s
leading companies in polymer piping production.
All equipment and piping systems comply with
the applicable standards required in each market
area and are tested in certified test laboratories.
We value our clients and we do our best to
support them and all their needs with creative
and intelligent solutions.
Products of our Group of companies can be found
in more than 40 countries all over the world.
Andrey Belousov
General director
About Us

So basically what
is Blue Ocean Industrial
Development (UK) Group?
• High quality goods
• Constant technical development and research
of new technologies
• Exceptional services for our customers
• Team of professional specialists from all over
the world
We are always open for long-term cooperation
and we always welcome specialists to join our
team. We never stop and we only go for the best.

05
Our vision is to enable our customers to develop their success by delivering intelligent and creative
solutions with agility and speed.
Our mission is:
• To produce high quality goods and constantly improve processes we use
• To focus on technical development and new technologies
• To provide our customers with exceptional services and value by producing polymer products
and polymer processing equipment efficient and timely
• To use professional and ethical manners in business in order to build fruitful long-term
cooperation with our customers
• To secure favorable and challenging environment for our employees to provide them with
personal and professional growth opportunities
Polymer piping business is constantly growing, that is why in Blue Ocean we are not only going side
by side with the progress, but we are trying to go a step ahead of it. New technologies, constant
development and improvement of our products and our range, these are the factors that we
focus on to satisfy our clients’ needs. With presence in more than 40 countries on almost every
continent, we see it as a good foundation for further growth and expansion to new regions and for
establishment of new production facilities.
Blue Ocean’s Vision And Mission
Ambitions
05

Quality Control
Top quality of our products and services is our main priority in Blue Ocean. All our
products are tested in different types of laboratories:
• Our own laboratory at Main Plants of Group of companies;
• Laboratory of SKZ German Certification Body (Germany);
• Laboratories of KIWA in Netherlands
• Laboratories of DVGW in Germany
• Laboratories of WRAS in United Kingdom
• And other national laboratories of countries where our products are distributed.
Main Blue Ocean production plant laboratory is equipped with the latest top quality
equipment for testing and analysis and it is constantly upgraded in accordance with
the latest technologies and international requirements.

07
To ensure that our products are produced in
accordance with our plans and requirements,
we need to be able to have full control over
production process. That is why at our production
facilities we use only Blue Ocean-owned design
custom-made high speed production lines made
with support of leading specialists from Germany
and Italy. With years of experience in assembly,
research and export of production lines, we have
mastered shaping the equipment according to our
needs and needs of our customers.
At the moment main polymer piping production
facility of Blue Ocean has the following
machinery:
• 26 Complete piping extrusion production lines
• 3 Complete extrusion pelletizing lines for
Blue Ocean-owned master batch
• 50 injection molding machines
All our equipment has full computer control
and is constantly upgraded with use of latest
technologies to ensure high speed and highest
quality of final products.
Raw materials play one of the main roles in
quality of final product. That is why we only use
certified imported raw materials from reputable
world brands to ensure highest quality of our
products.
List of raw materials we use:
• PPR – Hyosung, LyondellBasell
• PE-RT – LG Chemicals, LyondellBasell
• PPSU – Solvay, BASF
High Molecular Adhesive – Mitsui Chemicals,
LyondellBasell
Machinery Raw materials

Certifications
& Standards

09
All production companies for Blue Ocean Industrial Development (UK) Group Limited are certified with the
following ISO standards:
• ISO 9001:2008 Certification of Quality Management System
• ISO 14001:2004 Certification of Environmental Management System
• ISO 28001:2001 Certification of Occupational Health and Safety Management System
Blue Ocean PPR Polymer piping systems are produced according to the international Standard ISO: EN
ISO15874:2013, German Standard: DIN 8077:2008; 8078:2008
Blue Ocean OCEAN-FIT PE-RT / PPSU polymer piping systems products are produced according to the
following international standards:
• EN ISO 21003: 2008 Multilayer piping systems for hot and cold water installations inside buildings
• EN ISO 22391: 2011 Plastics piping systems for hot and cold water installations – Polyethylene of raised
temperature resistance (PE-RT)
• DIN 16833: 2009 Polyethylene pipes of raised temperature resistance (PE-RT) - PE-RT Type I and PE-RT
Type II - General quality requirements, testing
• DIN 16836: 2006 Multilayer pipes – Polyolefin-Aluminum-Multilayer pipes – General requirements and
testing
• DIN 16837: 2006 Multilayer pipes – Plastics-Multilayer pipes – General quality requirements and testing
• DIN 4721 Plastic piping systems for warm water floor heating systems and radiator connections (PE-RT)
• DIN 4726 Warm water floor heating systems and radiator pipe connecting – Piping of plastic Materials
• DIN 16838: 2010 Thermoplastics materials for fittings - Polyphenylene sulfone (PPSU) - General quality
requirements and testing
Standards

Certification
All Blue Ocean Industrial
Development (UK) Group
Limited piping system
products are certified with:
SKZ CERTIFICATION (Germany)
Certificate No. A528 for Multilayer
pipes made of PE-RT/AL/PPR
SKZ CERTIFICATION (Germany)
Certificate No. A529 for Pipes and
fittings made of polypropylene

11
PP-R SKZ CERTIFICATION (Germany)
Certificate No. 653 for glass
fiber multilayer pipes made of
PP-R/PP-R-GF/PP-R
KIWA (Netherlands)
Certificate No. K87677-01 for
Blue Ocean PP-R Polymer Pip-
ing System

KIWA (Netherlands)
Certificate No. K87667-01 for Blue
Ocean PP-R Polymer Pipes
KIWA (Netherlands)
Certificate No. K87668-01 for Blue
Ocean PP-R Polymer Fittings

13
ECM Certification (Italy)
CE Certificate for PPR Socket
Welders
CEPREI Certification
CE Certificate for Ball Valves
(Standard EN 13828:2003)

Guarantee

15
Our confidence in quality of our products is confirmed by world’s most
reputable certification bodies like SKZ, KIWA, DVGW and etc. And we
want our clients to be confident in us. That is why we offer 10 years*
warranty for all Blue Ocean PPR pipes and fittings.
According to international standards we use during production of our PPR systems, guaranteed
working time is 30 years with hot water and 50 years with cold water.
Our warranty details can be found in our technical catalogue or provided by our technical
specialists.
*Note: guarantee period is 10 years from manufacturing date. Please note that warranty is
applicable only for defective products with defects occurred during manufacturing of the products.
Damage caused during transportation, installation and wrong storage conditions is not covered
by the warranty. Installation and maintenance of the products are to be made in accordance with
technical characteristics of the product and installation instructions. Indispensable condition of
warranty coverage is usage of original Blue Ocean piping components and Blue Ocean welding
equipment. Also pressure Test Record is required. Please contact us to get detailed information.

17
We at Blue Ocean focus on 2 things mainly required by our customers – high quality of products
that comply with international standards and big range of available products. Our quality is
ensured by world’s most reputable international certification bodies and we are proud to expand
the list each year. Another point that is very important is product range. We want to make life of
our customers easier by letting them get the whole system from one producer, instead of looking
for separate products from hundreds of suppliers. At the moment Blue Ocean has the biggest
range of products for PPR system in the world and we are constantly growing and expanding.
Our main products are:
• PPR polymer piping systems for hot and cold water supply and drinking water transportation
• Ocean-Fit PE-RT/PPSU polymer piping systems
• Blue Ocean PPR UV-Protect system for outdoor application
• Blue Ocean PPR-Glass Fiber Fire Secure System
• PE-RT Piping systems for indoor gas supply with PPSU press-fit fitting connections
• Aluminium and Bi-Metal radiators for water heating, radiator valves and accessories
• Welding equipment for polymer piping systems
• Blue Ocean cutters for polymer pipes
• Blue Ocean Ball Valves (Brass alloy and polymer composition)
• Accessories for PPR polymer piping systems
• Blue Ocean PPH drainage piping system for indoor use

PPR polymer piping systems
for hot and cold water supply

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PPR polymer piping systems have recommended themselves as a very reliable and easy
to install replacement for old metal pipes. Providing years of service and quick and easy
installation by means of fusion welding, PPR is one of the best solutions so far for indoor
hot, cold and drinking water transportation, heating and “under-floor” heating systems,
air conditioning systems in civil and industrial constructions, public and sport facilities.
Blue Ocean PPR piping systems can also be used for transportation of aggressive fluids (acids, alkalies and etc.). Please
refer to our technical catalogue for Chemical Resistance of Polypropylene table.
Blue Ocean produces a wide range of PPR pipes, fittings and accessories. Polypropylene Random Copolymer type 3 is a
reliable and environmentally friendly material with high-performance characteristics.
Main Characteristics
• High temperature stability
• Hygienic and environmentally friendly
• No siltation
• Easy and clean installation, easy welding
• High sound insulation
• Chemical resistances
• Fully recyclable material
• Resistance to electrochemical corrosion
• Low thermal conductivity: λ=0,23W/mK
• Resistance to stray electric currents
• High heat insulation
• High impact rate
• Low pressure loss
• Light weight
Our PPR range has 4 colors – Blue,
Green, White and Grey. These 4 colors
are only market-specific (as we provide
our system to more than 40 countries)
and have no technical difference.

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Blue Ocean singe-layer PPR pipes
Blue Ocean single layer PPR pipes are produced by extrusion method. Being the most
popular among plumber and cost-effective, they have been our best-seller for many
years until we developed more advanced multilayer pipes (with aluminium or glass
fiber).
Main advantages:
• Simple installation
• Cost-effective
• High stability
• Fully recyclable and green product
Application:
• Cold, hot and drinking water supply systems
• Heating systems

PPR FIBERGLASS

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Blue Ocean Fiber-G (PPR/Fiberglass/
PPR) composite pipes
Blue Ocean Fiber-G polymer composite pipes produced by multi-extrusion method
with middle layer made of special polymer-fiberglass composition, which was spe-
cially designed in the laboratory of Blue Ocean plant.
Main advantages in comparison with usual PPR pipes:
• Low thermal expansion α=0.05mm/mK
• High stability
• Simple installation (similar to usual PPR pipes)
• Less weight per running water
• The finer thickness of the pipe enables a 20% increase of fluid capacity
Application:
• Cold and hot water supply systems
• Heating systems
• Central air conditioning systems
• Water circulating and water supply systems in swimming pools

PPR High-molecular
adhesive layers
Aluminium

25
Blue Ocean PPR/AL/PPR (PE-RT) outer layer
thermo-fusion multilayer composite pipes
Blue Ocean PPR/Al/PPR (PE-RT) pipe is made of 5 layers with outside layer produced of PPR and inside layer
produced of either PPR or PE-RT. Middle layer is made of overlap or but-welded aluminium layer. We recom-
mend using pipe with but-welded aluminium as it is more advanced technology than overlap-welded alumini-
um, allowing use of thicker aluminium with seamless-welding connection, resulting in improved qualities like
increased durability of pipe. Outside and inside polymer layers are connected to aluminium by high-molecular
adhesive layers. Aluminium layer guarantees low thermal expansion and 100% oxygen barrier.
High-strength connection of polymer layers with aluminium defines value of expansion, which is similar to
characteristics of solid-metal pipes. One of the main advantages of Blue Ocean PPR/Al/PPR (PE-RT) pipes is
its simple and clean thermo-fusion connection with standard PPR fittings: no special treatment and prepara-
tions needed, just cut and weld.
• 100% oxygen barrier
• Low thermal expansion α=0.03mm/mK
• Excellent long-term durability
• High impact strength
Application:
• Potable water supply systems
• Heating systems
• Central air-conditioning systems
• Water circulating and water supply
systems in swimming pools

PPR Aluminium

27
Blue Ocean STABI PPR/AL/PPR
composite pipes
Blue Ocean Stabi (PPR/Al/PPR) pipe is mechanically stabilized through integrated aluminum layer. It
is and extension range of Blue Ocean PPR piping systems with better workability and lower thermal
expansion. Pipe construction: homogenous PPR inner pipe (according to EN ISO 15874 (2004) and DIN
8077/8078) with sealed aluminum layer and outer PPR cover layer. The aluminum layer reduces the
linear expansion coefficient to <0.035 mm/mK and protects inside PPR pipe preserving its properties and
acting as an oxygen barrier: Blue Ocean Stabi pipes can be welded with Blue Ocean PPR fittings.
• Low thermal expansion α=0.03 mm/mK
• Increased supporting distance
• Better resistance to knocks
• High stability towards temperature and pressure
Application:
• Potable water supply systems
• Heating systems
• Central air conditioning systems
• Water circulating and water supply
systems in swimming pools

PPR But-welded
cooper foil
High-molecular
polymer adhesive

29
Blue Ocean CU Copper
anti-bacterial pipes
Blue Ocean CU copper pipes are made of 3 layers with outside layer produced of PPR and inside layer
produced of but-welded copper foil. Outside layer is connected to copper layer by high-molecular
polymer adhesive. Copper layer guarantees anti-bacterial qualities of the pipe, making it perfect for
drinking water and air-conditioning. One of main advantages over usual copper pipes is its simple and
clean thermo-fusion connection with standard PPR fittings: no special treatment and preparations
needed, just cut and weld.
Main advantages:
• Anti-bacterial qualities of copper
• Low thermal expansion
• Excellent long-term durability
• Ability to withstand very high pressure
• Competitive cost in comparison with usual copper
pipes and fittings
Application:
• Drinking water supply systems
• Central air-conditioning systems
• Heating systems

31
PPR socket fusion fittings
We are proud to say that at this moment, Blue Ocean has the biggest range of PPR fittings
and PPR system products in the world. Our fittings range includes PPR fittings with sizes
16-160mm for normal PPR and 20-110 for PPR with brass alloy inserts of maximum size
4 inch. Our brass inserts are made of CW617 European standard brass, but we optionally
provide CW614 and CW602N for specific market demands.

33
Valves
Our selection of valves includes stop valves, gate valves and ball valves and we are the
first company in the world to implement our patented PPSU material balls for ball valves
as a replacement for brass, providing longer life time and more resistances to aggressive
chemicals.
Valves are CE (Italy) certified.

Ocean-Fit PE-RT/PPSU
polymer piping systems

35
Blue Ocean OCEAN-FIT Series PE-RT / PPSU system is produced according to the latest and improved
technologies in plumbing and heating systems. After many years of research and technology
improvement, we proudly present our own PE-RT / PPSU system. Easiness of application both for push-
fit and press-fit systems makes it a perfect solution for modern plumbing and heating applications,
and light weight and high raw material resistances is a huge advantage over brass systems in the same
applications.
Main application:
• Plumbing (Hot, cold and potable water transportation)
• Water heating radiator connections and manifolds
• Under floor heating systems
• Air pressure and air conditioning systems
• Solar thermal systems
PPSU Raw material:
Polyphenylsulfone (PPSU) is a type of moldable plastic often used in rapid prototyping and rapid manufacturing
applications. Polyphenylsulfone is a heat and chemical-resistant material. It is typically used in automotive,
aerospace and plumbing applications. Polyphenylsulfone has virtually no melting point, due to its amorphous nature,
and offers tensile strength up to 8000 psi. Its commercial name is Radel.
Key features:
• High temperature resistance
• High chemical resistance
• Low weight comparing to brass fittings for the same applications
• Low heat expansion
• Exceptional long-term hydrolytic stability
• Superior toughness and impact strength
• No corrosion

37
PERT single layer pipe
Blue Ocean single layer PERT pipes are produced by extrusion method. This is the most
common, basic and cost-effective pipe in PERT range.
Main advantages:
• Simple installation
• High flexibility
• Cost-effective
• High stability
Application:
• Hot and cold water transportation
• Under-floor, wall and ceiling heating systems

39
Blue Ocean A-Oxy PERT/EVOH/
PERT composite pipes
Blue Ocean A-Oxy PERT/EVOH/PERT pipe is made of 5 layers with outside and inside
layers produced of PERT. Middle layer is made of EVOH oxygen barrier layer. Outside and
inside polymer layers are connected to EVOH by high-molecular adhesive layers. EVOH
layer guarantees 100% oxygen barrier.
Main advantages:
• High flexibility
• No corrosion
• High resistance to ageing
Application:
• Under-floor heating
• Hot and cold water transportation
• Radiator connections

41
Blue Ocean PERT/AL/PERT
multilayer composite pipes
Blue Ocean PERT/Al/PERT pipe is made of 5 layers with outside and inside layers pro-
duced of PERT. Middle layer is made of overlap or butt-welded aluminium layer. Outside
and inside polymer layers are connected to aluminium by high-molecular adhesive layers.
Aluminium layer guarantees low thermal expansion and 100% oxygen barrier.
Main advantages:
• Easiness of installation
• High flexibility of PERT pipes comparing to PEX pipes
• Minimal linear expansion
• Oxygen barrier
• Resistance to harsh and aggressive water additives
• No corrosion
Application:
• Hot, cold and drinking water transportation
• Under-floor heating and cooling
• Wall and ceiling heating and cooling
• Radiator connections
• Air-conditioning systems
• Indoor gas transportation

43
At Blue Ocean we value needs of our customers and after several years of research we
proudly announce that we are the first company to produce UV-protected PPR system
for outdoor application.
Main advantages:
• Can be used outdoor under direct sun light, unlike standard PPR system
• Does not need insulation to resist UV, the product itself is UV resistant
• Complete whole system with pipes and fittings of same types and sizes as our regular PPR system
• Available sizes 16-160mm, brass inserts up to 4 inch
Application:
• Transportation of cold and hot water for outdoor systems
• Solar systems
Blue Ocean UV-protect system
for outdoor application

45
Blue Ocean FireSecure System
Fire fighting systems nowadays require improvement and replacement with
modern technology systems. Our PPR FireSecure system is a modern solution
for replacement of metal pipes with big list of benefits and advantages.
Main advantages:
• Ease of installation
• Availability of whole system range, so no metal components are any longer required
• Light weight
• Special composition to comply with B1 class in Firefighting systems
• High resistance to open fire
• System does not corrode like metal firefighting systems and will guarantee at least 50 years of lifetime
• Pipes have middle PPR-Glass fiber layer to provide more durability, pressure and to reduce wall thickness
for more water flow
• Available sizes 20-120mm
Application:
• Hanging firefighting sprinkler systems

47
Socket welders and welding machines
The most common method for connecting PPR pipes and fittings is the socket
thermo fusion welding. Blue Ocean offers hand-held socket welding devices and
socket welding machines with pipe clamping for socket fusion.

49
Cutters, tools and accessories
To make the system complete, we provide all tools and accessories required for our
systems. Main products in this category include the following:
• Cutters for PPR and polymer pipes. Our new cutters with black blades allow the installers to cut with ease
any kind of polymer pipes sized 16-160mm, including PPR pipes reinforced with copper layer.
• Manual and electrical crimping tools for Blue Ocean Ocean-fit PPSU press fittings
• Chamfering and calibration tools for Blue Ocean Ocean-fit PPSU/PE-RT system
• External and internal bending springs for PE-RT pipes
• Heating tools for socket fusion of PPR piping products
• Heating tools for weld-in saddle socket fusion of PPR piping products
• Drill heads for weld-in saddles
• Manual peeling tools for BO-STABI pipes
• All kinds of metal clamps with EPDM protectors and threaded screws
• P.T.F.E. thread seal hermetic tapes
• Measuring tapes

51
Exhibitions and Trade fairs
• Strong marketing presence in major trade fairs and
exhibitions such as Big 5, ISH, Interclima and etc.
• Close interaction with all major consultants and
specifiers around the world for design assistance and
correct specification and application assistance

Projects
Factories
Cooperation with contracting companies is a key
point in polymer piping market. Below you may
find some projects where Blue Ocean polymer
piping systems are used.
Ford plant in St. Petersburg,
Russia
“Konti” Сonfectionary in Donetsk,
Ukraine
Nissan plant in St. Petersburg,
Russia

53
Healthcare
Hanh Phuc International Hospital
in Binh Duong province, Vietnam
Clofan hospital in Medellin
city, Colombia
Can Tho hospital in
Can Tho city, Vietnam
La Misericordia hospital in
Barranquilla city
Phuong Chau International Obstetrics-
Gynecology Hospital in Can Tho city, Vietnam

Sport
facilities
NSC Olimpiyskiy, Kiev,
Ukraine
Football stadium “Arena Lviv”,
Ukraine
Complex of springboards in
Almaty

Business
centers
Green Tower business center
in Barranquilla city
Administrative complex
“Nurly Tau”, Kazakhstan
Torres Unidas bussiness center
in Bogota city

Residential
Residential complex “Nevsky style”,
St. Petersburg, Russia
Residential complex “Korkem Tau”,
Kazakhstan
Residential complex “Vienna”,
Russia
Residential complex “Marseille”, St. Petersburg,
Russia

Residential
Residential complex “Riverside”,
St. Petersburg, Russia
Residential Complex “Northern
Lights” in Astana, Kazakhstan
Sunrise City in Ho Chi Minh city,
Vietnam
Vincom Eden in Ho Chi Minh city,
Vietnam

Hotels
City Express hotel in Cali city,
Colombia
Aloft hotel in Bogota city,
Colombia
Emirates Palace in Abu Dhabi,
UAE

Others
Almaty International Airport,
Kazakhstan
“Towers” Shopping Mall in Dnipropetrovsk,
Ukraine
La Cuesta shopping center
in Bucaramanga city

Blue Ocean World market
Blue Ocean Group has a wide network of agencies and distributors around
the world. Our products can be found in more than 40 countries and on every
continent. World market is constantly growing, we want to grow with it and we
want you to grow together with us.

Get social with Blue Ocean
blueoceangroup.org
BlueOcean_Group
https://www.facebook.com/blueoceangroup.org
BlueOceanGroup
Become closer to Blue Ocean, get the latest info and updates about our
products, discover company innovations or simply express your feelings
to Blue Ocean. Follow us in social media!

Blue Ocean
Industrial Development
(UK) Group Limited
Atlantic House, Imperial Way, Reading,
Berkshire, RG2 0TD, United Kingdom
www.blueoceangroup.org
customer-service@blueoceangroup.org
info@blueoceangroup.org

Blue Ocean Introduction Brochure

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