The document discusses injection mould development for automotive parts by Hongyi JIG Rapid Technologies Co. It provides details on 14 case studies for moulds developed for headlamps, tail lights, lenses and other parts for motorbikes and cars. For each case study, it lists the mould type, runner type, estimated mould life, materials used, lead time and other processing details. It also describes Hongyi JIG's project management and mould design services.

1. INJECTION MOULDS
AUTOMOTIVE
COMPONENTS
CASE STUDIES
HONGYI JIG Rapid Technologies Co., Ltd.
www.hongyijig.com

2. CAD & ANALYSIS
PRE-MANUFACTURING ENGINEERING
www.hongyijig.com
INJECTION MOULDS
DEVELOPMENT
AUTOMOTIVE
PARTS
• White light scanning
• 3D Modeling/Class A surfacing
• Optical Analyses for lenses
• Focus Analyses for Reflectors
• Calibration
• Real time prototypes for CAD
validation including standardized
chrome plating
HONGYI JIG Rapid Technologies Co., Ltd.

3. INJECTION MOULDS
DEVELOPMENT
AUTOMOTIVE
PARTS
HEAD LAMP
SPLENDOR (MOTOR BIKE)
MOULD TYPE
RUNNER TYPE
MOULD LIFE
MOULD MATERIAL
LEAD TIME
PART MATERIAL
MOULDING MACHINE
TWO PLATE / INJECTION
COLD RUNNER
1.0 MILLION SHOTS
S136
45 DAYS
PC
180 TN
HONGYI JIG Rapid Technologies Co., Ltd.
www.hongyijig.com

4. HEAD LAMP
PASSION PRO (MOTOR BIKE)
INJECTION MOULDS
DEVELOPMENT
AUTOMOTIVE
PARTS
MOULD TYPE
RUNNER TYPE
MOULD LIFE
MOULD MATERIAL
LEAD TIME
PART MATERIAL
MOULDING MACHINE
TWO PLATE / INJECTION
COLD RUNNER
1.0 MILLION SHOTS
718 H
45 DAYS
PC/ABS
180 TN
HONGYI JIG Rapid Technologies Co., Ltd.
www.hongyijig.com

5. HEAD LAMP
TVS TAIL LIGHT (MOTOR BIKE)
INJECTION MOULDS
DEVELOPMENT
AUTOMOTIVE
PARTS
MOULD TYPE
RUNNER TYPE
MOULD LIFE
MOULD MATERIAL
LEAD TIME
PART MATERIAL
MOULDING MACHINE
TWO PLATE / INJECTION
COLD RUNNER
0.6 MILLION SHOTS
P 20
35 DAYS
PP
180 TN
HONGYI JIG Rapid Technologies Co., Ltd.
www.hongyijig.com

6. HEAD LAMP
PLATINA (MOTOR BIKE)
INJECTION MOULDS
DEVELOPMENT
AUTOMOTIVE
PARTS
MOULD TYPE
RUNNER TYPE
MOULD LIFE
MOULD MATERIAL
LEAD TIME
PART MATERIAL
MOULDING MACHINE
TWO PLATE / INJECTION
COLD RUNNER
1.0 MILLION SHOTS
718 H
45 DAYS
PC/ABS
180 TN
HONGYI JIG Rapid Technologies Co., Ltd.
www.hongyijig.com

7. INJECTION MOULDS
DEVELOPMENT
AUTOMOTIVE
PARTS
MOULD TYPE
RUNNER TYPE
MOULD LIFE
MOULD MATERIAL
LEAD TIME
PART MATERIAL
MOULDING MACHINE
INDEXIBLE CORE
ROTATION
COLD RUNNER
1.0 MILLION SHOTS
S136
45 DAYS
PC / PC
400 TN / DOUBLE
BARREL
HEAD LENS
VOLKSWAGEN (HEAD LIGHT GLASS)
HONGYI JIG Rapid Technologies Co., Ltd.
www.hongyijig.com

8. INJECTION MOULDS
DEVELOPMENT
AUTOMOTIVE
PARTS
MOULD TYPE
RUNNER TYPE
MOULD LIFE
MOULD MATERIAL
LEAD TIME
PART MATERIAL
MOULDING MACHINE
TWO PLATE / INJECTION
HOT RUNNER
1.0 MILLION SHOTS
S136
55 DAYS
PBT/ABS
220 TN
HEAD LAMP
SPEEDO METER ENCLOSURE
HONGYI JIG Rapid Technologies Co., Ltd.
www.hongyijig.com

9. INJECTION MOULDS
DEVELOPMENT
AUTOMOTIVE
PARTS
MOULD TYPE
RUNNER TYPE
MOULD LIFE
MOULD MATERIAL
LEAD TIME
PART MATERIAL
MOULDING MACHINE
TWO PLATE / INJECTION
COLD RUNNER
1.0 MILLION SHOTS
P 20
45 DAYS
PP
550 TN
MUD GUARD
SUPER SPLENDOR
HONGYI JIG Rapid Technologies Co., Ltd.
www.hongyijig.com

10. TAIL LIGHT
CHERY (CAR)
INJECTION MOULDS
DEVELOPMENT
AUTOMOTIVE
PARTS
MOULD TYPE
RUNNER TYPE
MOULD LIFE
MOULD MATERIAL
LEAD TIME
PART MATERIAL
MOULDING MACHINE
TWO PLATE INJECTION
HOT RUNNER
1.0 MILLION SHOTS
S136
65 DAYS
PC/ABS
300TN
HONGYI JIG Rapid Technologies Co., Ltd.
www.hongyijig.com

11. INJECTION MOULDS
DEVELOPMENT
AUTOMOTIVE
PARTS
MOULD TYPE
RUNNER TYPE
MOULD LIFE
MOULD MATERIAL
LEAD TIME
PART MATERIAL
MOULDING MACHINE
ROTATIONAL OVER MOULDING
HOT RUNNER
1.0 MILLION SHOTS
S136
65 DAYS
PC
400 TN / CORE ROTATIONAL, DOUBLE BARREL
TAIL LIGHT LENS
CHERY (CAR)
HONGYI JIG Rapid Technologies Co., Ltd.
www.hongyijig.com

12. INJECTION MOULDS
DEVELOPMENT
AUTOMOTIVE
PARTS
MOULD TYPE
RUNNER TYPE
MOULD LIFE
MOULD MATERIAL
LEAD TIME
PART MATERIAL
MOULDING MACHINE
TWO PLATE / INJECTION
COLD RUNNER
1.0 MILLION SHOTS
S136
65 DAYS
PC
400 TN
HEAD LAMP
BRILLIANCE (CAR)
HONGYI JIG Rapid Technologies Co., Ltd.
www.hongyijig.com

13. INJECTION MOULDS
DEVELOPMENT
AUTOMOTIVE
PARTS
MOULD TYPE
RUNNER TYPE
MOULD LIFE
MOULD MATERIAL
LEAD TIME
PART MATERIAL
MOULDING MACHINE
TWO PLATE / INJECTION
HOT RUNNER
1.0 MILLION SHOTS
S136
55 DAYS
PC
200 TN
HEAD LAMP
AUTOMOTIVE
HONGYI JIG Rapid Technologies Co., Ltd.
www.hongyijig.com

14. INJECTION MOULDS
DEVELOPMENT
AUTOMOTIVE
PARTS
MOULD TYPE
RUNNER TYPE
MOULD LIFE
MOULD MATERIAL
LEAD TIME
PART MATERIAL
MOULDING MACHINE
TWO PLATE / INJECTION
COLD RUNNER
1.0 MILLION SHOTS
P 20
55 DAYS
ABS
180 TN
REAR MIRROR
TVS (AUTO)
HONGYI JIG Rapid Technologies Co., Ltd.
www.hongyijig.com

15. INJECTION MOULDS
DEVELOPMENT
AUTOMOTIVE
PARTS
MOULD TYPE
RUNNER TYPE
MOULD LIFE
MOULD MATERIAL
LEAD TIME
PART MATERIAL
MOULDING MACHINE
TWO PLATE / INJECTION
COLD RUNNER
1.0 MILLION SHOTS
S136
45 DAYS
PC
180 TN
LENS
TVS (AUTO)
HONGYI JIG Rapid Technologies Co., Ltd.
www.hongyijig.com

16. INJECTION MOULDS
DEVELOPMENT
AUTOMOTIVE
PARTS
MOULD TYPE
RUNNER TYPE
MOULD LIFE
MOULD MATERIAL
LEAD TIME
PART MATERIAL
MOULDING MACHINE
TWO PLATE / INJECTION
COLD RUNNER
1.0 MILLION SHOTS
S136
45 DAYS
PC/ABS
180 TN
HEAD LAMP
ACTIVA (SCOOTER)
HONGYI JIG Rapid Technologies Co., Ltd.
www.hongyijig.com

17. Project Management
Weekly updates for manufacturing progress
Manufacturing pictures
Trial Videos
Trial inspection reports
Moulding parameter reports
Part Design
Either from client or can be offered by Hongyi JIG
Product Design . Reverse Engineering
Part Design Check (DFM). Engineering Check . Manufacturability
Parting line . Gating etc.
Tool Design
4-8 Working Days
Over an Interactive meeting, Tool design refinements can be made
considering the mold life. maintenance cost & ease of assembly and
infrastructure available at client's workshop
Tool Manufacturing
Lead Time
We ensure the T-1 lead time to be maintained as on agreement along with
the inspection reports for critical dimensions
Deliveries and Shipment
Can be made Ex Works . FOB . CIF . Or landed & taxes paid to your
workshop
HONGYI JIG Rapid Technologies Co., Ltd.
www.hongyijig.com

18. WE CONSTANTLY STRIVE TO BRING
THE RIGHT CURVE ON YOUR FACE
THANK YOU
www.hongyijig.com
HONGYI JIG Rapid Technologies Co., Ltd.