Globalisation, coupled with the fast growth rate of the textile industry today, compels enterprises to enhance competitiveness by mitigating cost implications......
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2. Globalisation, coupled with the fast growth rate of the textile industry today, compels
enterprises to enhance competitiveness by mitigating cost implications. This is
specially relevant because the textile industry product value chain is sensitive to the
smallest market changes. It is therefore imperative for textile enterprises to have a clear
visibility of order cycles and the supply chain to be able to produce quality textile
products at optimal prices.
We, at Tata Consultancy Services (TCS), bring you the iON Textile Solution to address
this need. Our on-demand iON Textile Solution is offered through our innovative
IT-as-a-Service business model. This facilitates innovation, customer acquisition and
revenue growth, while addressing your future Information and Communication
Technology (ICT) needs.
3. Overview
Your textile manufacturing enterprise is constantly sales cycle-time and minimises lead-time in business
exploring and introducing new product development processes and transactions. Our solution consolidates
methods with modern technology in order to stay data across various isolated systems and generates
competitive. In such an ever-changing scenario, you and analyses detailed reports. Our iON Textile Solution
seek the ability to carry out operations seamlessly also enables you to manage multiple vendors,
across the value chain. This is enabled by integrated suppliers and sub-contractors and provides you with
and unified enterprise-wide systems, which ensures informed status on the various stages of the order. The
administrative and operational efficiency. solution allows varied order processing from multiple
customers to create strong customer traction. Our
To help you achieve this, we bring you the iON Textile
solution also aligns your ICT initiatives to your business
Solution, which ensures seamless flow of data among
goals, to bring you greater business benefits.
the various business functions, effectively manage
Textile Modules
Procurement Management
n n Management
Quality n Management
Master
nManagement
Sales Material Requirement Planning
n Production Management
n
Inventory Management
n Import/Export Management
n
Business Solutions Office Solutions
HRMS
n Messaging
n
iON
Payroll
n Document Management
n
n and Accounting
Finance
Textile n Management
Intranet
n Management
Project
Solution n Presence
Online
Customer Relationship
n
Overview Management
Management
Hardware Services Network Services
Implementation Locations
n n Platform
Hosting
n & Switch Configuration
Server n & Last Mile Setup
Router
PC & Laptop Installation
n Network Locations
n
An overview of the iON Textile Solution
4. The key features of our solution include: Benefits
A dashboard that ensures a holistic view of
n The iON Textile Solution is specially conceived to
organisation for the higher management; optimise and streamline various business processes
which enable your organisation to integrate and
n click information access on key ERP data;
Single
collaborate with your forward and backward linkages,
Work-list management is a feature that ensures
n and gain a competitive edge. The other benefits that
enhanced user experience by quickly approving the solution offers are:
pending items;
Visibility of raw material, accessories and finished
n
n accessed record feature helps users to work
A last goods inventory at all stages, to enhance real-time
on the last accessed record and complete it with traceability thereby reducing business cycle time;
minimal clicks;
Improved customer service and sales by
n
n control, which ensures configuration -based
Access managing all the past transaction details
access on the data available in the system; and related information;
ncodification, which enables auto codification
Item Extensive reporting to ensure a substantial
n
that suits your organisation’s work culture; reduction in inventory, material costs, labor
and overhead costs;
n feature for all components to save time
A ’copy’
when creating new records; Improved operational efficiency through quick
n
decision making through real-time visibility;
n level Bill of Material (BoM) to capture raw-
Multi-
materials that are required; n security of transaction data through
Utmost
different security layers;
A shade size matrix for easy user entry;
n
nlookup of key parameters for user friendliness.
Auto
An effective way to handle the style, shade and
n
size combination in sales order, by avoiding the
creation of multiple item codes;
The ability to tag multiple images to any item,
n
which flows throughout the application.
Dashboard screen
5. iON Textile Solution Functionalities
Sales management Production
Creating different types of sales orders for various
n n and defining the operation steps to
Routing
styles, shades and sizes and ‘set’ configurations; be performed in the process of manufacturing
the finished product;
Creating sales orders based on sales enquiries
n
and sales quotations; Creating a job order to produce a finished item;
n
n sales orders to the requirement of raw
Linking Recording machine production (feedback),
n
materials (BoM); detentions or wastages;
Provisioning to capture multiple shipping addresses
n Handling sub-contracting for an operation
n
for a single sales order; or raw-material;
Performing pre- order costing and budget costing;
n Creating packing lists from shipment;
n
Conducting export documentation;
n Handling different kind of packing through
n
pack handling;
Pack Handling for shipments, with different kinds of
n
packing: assortment packs, ratio packs, solid color Enabling production with element handling feature;
n
and solid size or solid color mix size;
Ensuring automatic flushing of inventory during
n
Creating sales invoices creation for selling activity
n production operations;
of local (domestic) sale/ samples/ and export sales
Conducting element splitting to accommodate
n
(proforma and commercial).
fabric balances;
Procurement
Creating a time and action (T&A) calendar for
n
Generating material requisition or purchase order
n
effective tracking of key milestone activities in the
for raw materials, packing materials, accessories, process of customer order fulfillment, such as:
and capital goods, against a production order
n submission, sample re-work and
Sample
based on the item or style bill of material;
re-submission and approval status;
Generating purchase order of various types: against
n
Procurement of accessories, raw materials
n
material requisition, raw material or finished goods
(fabrics and trims);
of sales order or direct purchase order;
n bulk production at fabric dyeing
Start of
Generating sub-contract purchase order against
n
or sewing operation.
production order or raw material: for example,
dyeing, printing, embroidery. Highlighting time slippages at various milestones,
n
enabling timely decision making to take
corrective actions;
Creating various types of alerts via email, like
n
pre-activity, delay and critical;
Performing auto update of T&A tasks from all
n
major transactions.
6. JobOrder screen
Inventory Management
Creating goods receipts for various items against
n Allocating and de-allocating the stock to
n
purchase orders or sub-contract POs with element given job order;
handling feature;
Merging and de-merging item ‘set’;
n
Creating Goods Received Note (GRN), with
n
n the inventory to batch number and
Tracing
or without F&A impact;
element level;
Enabling GRN for free quantity, coming from
n
Enabling returnable and non-returnable
n
vendor along with required goods;
gate passes.
n materials to the shop- floor or
Issuing
Quality
sub-contractor;
n and inspecting goods received, semi-
Testing
Receiving semi-finished or finished goods from the
n finished goods in production and finished goods,
production department through pack or job receipt; with element handling feature.
Creating job order return and stock transfer entries;
n
Enabling unplanned receipt for initial stock upload
n
or stock to be adjusted when comparing book
stock against the physical stock;
7. Why iON
iON provides comprehensive solutions that address A pay-as-you-use model
varied IT requirements. From network to ERP, iON is This model eliminates capital investment as we
offered as a single service, in a pay-per-use model, provide the IT infrastructure and software on rent.
allowing you to leverage the solution’s true potential. You pay as you use and only for the number of users
iON ensures integration of all processes along with who actually use the software. The rent is charged
ease of use. monthly. Typically, the cumulative rental for three
iON promises: years is equal to the capital cost of acquiring similar
or lesser software with one-time payment. Usually,
nperformance in normal broadband;
High the ROI exceeds rental within three months, when
Stringent security and data privacy;
n best practices are well followed. The rental includes
maintenance and training, with no hidden costs.
Guaranteed availability (99 per cent uptime);
n
Disaster recovery;
n Personalised solutions
Reduced need for IT staff.
n Although this is a cloud service, the software is
configurable to each business. You will always get
iON, therefore, manages your processes while
the flavour of your own business by picking and
you use the software. You gain from:
choosing what processes you would need.
Integrated solutions
Automatic upgrades
We ensure that all your solutions are connected. For
We continuously invest in our solutions to ensure
example, if you are using a CRM along with an ERP,
best practices. We enrich the software based on user
and have a document management system to
feedback and business and statutory changes. We
organise your files, we ensure that these solutions
ensure the upgrade without disrupting the user.
are connected and work as one. So for you, it is
simply IT and not applications.
Increased agility
We bring in the agility to keep pace with changing
processes or a new line of business. We help you
configure the processes to work differently or simply
choose new practices recommended by the software.
Our activation system flags on best practices while
the system is running. As you pick and choose, we
give you more options to choose from.