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New products development strategy

                                                               Marcos Resende
                                                    Interior PD Senior Manager
                                                                Aug 30th, 2012




Strictly Private and Confidential
Visteon Today

                      Visteon Overview   Product Line Portfolio
                                               Climate
    Leading provider of value-added              Compressors
     components/systems to a broad                Engine Induction
                                                  Fluid Transport
     range of global vehicle                      HVAC Systems
     manufacturers                                Powertrain Cooling

    Employees:                                Electronics
                                                  Audio/Infotainment
     – 26,000 consolidated                        Center Stack Electronics
                                                  Driver Information
     – 41,000 including joint ventures            Feature Control Modules

    Approximately 120 facilities in           Interiors
     27 countries*                                Cockpit Modules
                                                  Consoles
                                                  Door Trim
    2011 revenue:                                Instrument Panels
     – $8.05 billion consolidated
     – $12.0 billion including joint
       ventures

     * Includes joint ventures.


Page 2
Customers Are Key




Page 3
Corporate Offices
                                 The Americas




                             Van Buren Township, Mich.

               Europe                                     Asia Pacific




            Chelmsford, UK                               Shanghai, China

Page 4
Full Year 2011 Sales Profile
                        Product Line                                              Product Line
                                                                      Including Non-Consolidated Sales
                        Lighting                                                Lighting
                           6%                                                      5%
          Electronics                                               Electronics
             17%                                                       17%
                                                                                                     Interiors
                                            Climate                                                    42%
                                             49%

                                                                      Climate
            Interiors
                                                                       36%
              28%

                        $8.047 Billion                                            $12.047 Billion
                          Customer                                                 Customer
                                                                      Including Non-Consolidated Sales
                  Other
                  21%                                                   Other                    Hyundai / Kia
                                          Hyundai / Kia                 23%                         22%
    Mazda 1%
                                             31%
      JLR 2%
       VW 2%                                                     Mazda 3%
         GM 2%                                                     PSA 4%
          PSA 6%                                                                                    Ford
                                                          Renault / Nissan 7%                       21%
  Renault / Nissan 8%                    Ford
                                         27%                              GM 8%
                                                                                      VW 12%
                        $8.047 Billion                                          $12.047 Billion

Page 5
Visteon South America Overview




Strictly Private and Confidential
SA Key Customer




Page 7
Visteon South America




                                                  Manaus, Brazil
                                                  Manaus Plant



                                                               Camaçari, Brazil
                                                               Camaçari Plant


                                                        Guarulhos, Brazil
                                                        Arbor Plant
              Quilmes, Argentina
                    Quilmes Plant
                                           Buenos Aires, Argentina
                                           Otto Krause Plant


                                     Terra del Fuego, Argentina
                                     Rio Grande Plant




                    Climate         Electronic      Interior          Technical Center


Page 8
Interior Products – South America




        Instrument Panels

        Cockpit Module

        Central Console

        Door Trim

        Interior Column

        Interior Parts

        Floor Console

        Rear Tray




Page 9
Electronic Products – South America




   Audio

   Driver Information

   A/C Control Head Unit

   GPS

   Ignition Coil




Page 10
Climate Products – South America




    AFCA

    HVAC

    Air Induction Systems

    AC Lines

    Break Hoses

    Compressors

    Condensers/Heater Cores

    Cooling System




Page 11
Visteon Product Development Strategy

     Exterior parts development strategy to attend a customer requirement:

    Phase 1: Product CAD design and virtual analysis
             Market benchmarking
             assembly and component definition (weight, raw material, attachment &
    manufacturing process)
             Engineering documentation (DFMEA, validation plan, customer
    requirements and others)

    Phase 2: SLA prototype construction and CAD verification

    Phase 3: Prototype injection tooling construction

    Phase 4: Product dimensional verification

    Phase 5: Product shipment

    Phase 6: Product performance validation

    Phase 7: Production injection tooling development

    Phase 8: Product launching
Page 12
Visteon Partnership Definition - Robtec

     Exterior parts development strategy to attend a customer requirement:

    Phase 1: Product CAD design and virtual analysis

    Phase 2: SLA prototype construction and CAD verification

    Phase 3: Prototype injection tooling construction

    Phase 4: Product dimensional verification

    Phase 5: Product shipment

    Phase 6: Product performance validation

    Phase 7: Production injection tooling development

    Phase 8: Product launching




Page 13
Phase 2: SLA prototype - Robtec
     Robtec Construction timing:
     Large SLA parts: 18 days after OK to tooling CAD file
     Small SLA parts: 06 days after Ok to tooling CAD File

     Visteon parts assembly and CAD verification




Page 14
Phase 2: SLA prototype - Robtec




Page 15
Phase 3: Prototype Tooling - Robtec
     Robtec Construction timing:

     Large prototype tooling: 50 days after OK to tooling CAD file

           quantity: 04 tooling


     Medium prototype tooling: 30 days after OK to tooling CAD File

           quantity: 04 tooling


     Small prototype tooling: 20 days after OK to tooling CAD File

           quantity: 05 tooling




Page 16
Phase 3: Prototype Tooling - Robtec
     Large prototype tooling:




Page 17
Phase 3: Prototype Tooling - Robtec
     Large prototype tooling:




Page 18
Phase 3: Prototype Tooling - Robtec
     Large prototype tooling:




Page 19
Phase 3: Prototype Tooling - Robtec
     Large prototype tooling:




Page 20
Phase 4: Prototype dimensional analysis - Robtec
     Gauge development and construction – 30 days after Ok to tooling CAD file
     Laser optical scanning (GOM) and Visteon engineering analysis – 03 days




Page 21
Phase 5: Product shipment - Robtec
     Product shipment from China to Brazil – 05 days

     Customs clearance – 02 days




Page 22
Conclusion



            Customer
           expectation
          attended!!!!!!

Page 23
Thank you!




          www.visteon.com




Page 24                     Updated March 21, 2012

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VISTEON - Benefícios do molde protótipo no desenvolvimento de novos produtos - 9º Seminário de Tecnologias Robtec - 2012

  • 1. New products development strategy Marcos Resende Interior PD Senior Manager Aug 30th, 2012 Strictly Private and Confidential
  • 2. Visteon Today Visteon Overview Product Line Portfolio Climate  Leading provider of value-added  Compressors components/systems to a broad  Engine Induction  Fluid Transport range of global vehicle  HVAC Systems manufacturers  Powertrain Cooling  Employees: Electronics  Audio/Infotainment – 26,000 consolidated  Center Stack Electronics  Driver Information – 41,000 including joint ventures  Feature Control Modules  Approximately 120 facilities in Interiors 27 countries*  Cockpit Modules  Consoles  Door Trim  2011 revenue:  Instrument Panels – $8.05 billion consolidated – $12.0 billion including joint ventures * Includes joint ventures. Page 2
  • 4. Corporate Offices The Americas Van Buren Township, Mich. Europe Asia Pacific Chelmsford, UK Shanghai, China Page 4
  • 5. Full Year 2011 Sales Profile Product Line Product Line Including Non-Consolidated Sales Lighting Lighting 6% 5% Electronics Electronics 17% 17% Interiors Climate 42% 49% Climate Interiors 36% 28% $8.047 Billion $12.047 Billion Customer Customer Including Non-Consolidated Sales Other 21% Other Hyundai / Kia Hyundai / Kia 23% 22% Mazda 1% 31% JLR 2% VW 2% Mazda 3% GM 2% PSA 4% PSA 6% Ford Renault / Nissan 7% 21% Renault / Nissan 8% Ford 27% GM 8% VW 12% $8.047 Billion $12.047 Billion Page 5
  • 6. Visteon South America Overview Strictly Private and Confidential
  • 8. Visteon South America Manaus, Brazil Manaus Plant Camaçari, Brazil Camaçari Plant Guarulhos, Brazil Arbor Plant Quilmes, Argentina Quilmes Plant Buenos Aires, Argentina Otto Krause Plant Terra del Fuego, Argentina Rio Grande Plant Climate Electronic Interior Technical Center Page 8
  • 9. Interior Products – South America  Instrument Panels  Cockpit Module  Central Console  Door Trim  Interior Column  Interior Parts  Floor Console  Rear Tray Page 9
  • 10. Electronic Products – South America  Audio  Driver Information  A/C Control Head Unit  GPS  Ignition Coil Page 10
  • 11. Climate Products – South America  AFCA  HVAC  Air Induction Systems  AC Lines  Break Hoses  Compressors  Condensers/Heater Cores  Cooling System Page 11
  • 12. Visteon Product Development Strategy  Exterior parts development strategy to attend a customer requirement: Phase 1: Product CAD design and virtual analysis Market benchmarking assembly and component definition (weight, raw material, attachment & manufacturing process) Engineering documentation (DFMEA, validation plan, customer requirements and others) Phase 2: SLA prototype construction and CAD verification Phase 3: Prototype injection tooling construction Phase 4: Product dimensional verification Phase 5: Product shipment Phase 6: Product performance validation Phase 7: Production injection tooling development Phase 8: Product launching Page 12
  • 13. Visteon Partnership Definition - Robtec  Exterior parts development strategy to attend a customer requirement: Phase 1: Product CAD design and virtual analysis Phase 2: SLA prototype construction and CAD verification Phase 3: Prototype injection tooling construction Phase 4: Product dimensional verification Phase 5: Product shipment Phase 6: Product performance validation Phase 7: Production injection tooling development Phase 8: Product launching Page 13
  • 14. Phase 2: SLA prototype - Robtec  Robtec Construction timing:  Large SLA parts: 18 days after OK to tooling CAD file  Small SLA parts: 06 days after Ok to tooling CAD File  Visteon parts assembly and CAD verification Page 14
  • 15. Phase 2: SLA prototype - Robtec Page 15
  • 16. Phase 3: Prototype Tooling - Robtec  Robtec Construction timing:  Large prototype tooling: 50 days after OK to tooling CAD file  quantity: 04 tooling  Medium prototype tooling: 30 days after OK to tooling CAD File  quantity: 04 tooling  Small prototype tooling: 20 days after OK to tooling CAD File  quantity: 05 tooling Page 16
  • 17. Phase 3: Prototype Tooling - Robtec  Large prototype tooling: Page 17
  • 18. Phase 3: Prototype Tooling - Robtec  Large prototype tooling: Page 18
  • 19. Phase 3: Prototype Tooling - Robtec  Large prototype tooling: Page 19
  • 20. Phase 3: Prototype Tooling - Robtec  Large prototype tooling: Page 20
  • 21. Phase 4: Prototype dimensional analysis - Robtec  Gauge development and construction – 30 days after Ok to tooling CAD file  Laser optical scanning (GOM) and Visteon engineering analysis – 03 days Page 21
  • 22. Phase 5: Product shipment - Robtec  Product shipment from China to Brazil – 05 days  Customs clearance – 02 days Page 22
  • 23. Conclusion Customer expectation attended!!!!!! Page 23
  • 24. Thank you! www.visteon.com Page 24 Updated March 21, 2012