intellocut : Software that saves upto 10% fabric "A complete cutting room solution"

1. Complete Cutting Room Solution
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2. Products
A complex heuristic algorithm checks millions of
alternatives and finds the best options automatically
An automatic marker making runs all
solutions of Cut Order Plan and finds
the best nested solution for markers
Automatic Roll Allocation system checks
all available rolls and gives the best
combination for minimum end bits
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3. Products
Complete production data collection and reporting
system with Fabric Reconciliation
System automatically creates daily cutting
production plan with sewing requirements,
current cut work stock and fabric
availability
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4. Cut Order Planning
• Is completely automated
• Handles multiple colors
• Handles large numbers
• Handles any irregular size wise ratios
• Runs complex heuristic & optimization algorithm
• Considers millions of possible alternatives
• Ensures uniform size-wise cutting
• Gives multiple results to choose from
• Prioritizes results based on:
• Minimum Plies
• Minimum Lays
• Minimum Markers
• Minimum bodies to cut
• Handles end bit markers
• Allows user to re-plan during production.
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5. Automatic Markers
• Takes inputs from cut plan
• Imports patterns
• Makes automatic markers for
various options.
• Compares many results.
• Takes care of cutting restrictions.
• Can handle
•Stripe matching
•Placement prints
•Mirrored components
•Center Selvage shade variations
• Gives higher packing efficiency
• Optimized results
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6. Roll Allocation
• Does Automatic Roll Allocation
• Accommodates all available fabric rolls
• Runs a complex algorithm to find rolls to be
used for each marker
• Creates minimum possible end bits
• Ensures all end bits are used
• Ensures minimum fabric wastage
• Reduces end bit handling
• Gives huge fabric savings
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7. Production Planning
• Does Automated Production Planning
• Considers
•Production floor requirements
•Cut-work stock
•Cutting capacity
•Fabric stock
• Makes daily cutting schedule
• Makes daily fabric requirement sheet
• Eliminates last minute surprises
• Shows Alerts
• Gives daily production reports
• Ensures coordination
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8. Actual Data & Reports
• Easy Interface to enter all actual data
• Updates the system and readjusts the plan
• Compares Plan vs Actual
• Reports
•Production status
•Fabric reconciliation
•Supplier shortage
•Costed vs Marked vs Actual Consumption
•Order-wise profit and loss
•And many more….
• Actual data feedback given to system and
automatic readjustment of cutting plan
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9. Benefits
Fabric is 50% of the total garment cost. Every penny saved is direct Profit
An illustrative calculation for an average factory:
Profit
Overhead
• Daily production = 8000 units/day
• Fabric consumption = 1.5 meters/unit Labor
• Fabric Cost = 1.5 USD / meter
• Fabric cost (20 work days) = 3,60,000 USD/ month Trims
• 3% saving = 10,800 USD/ month
Fabric
1,29,600 USD /year
Would you like to save this money?
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10. Contact Us
Website: www.intellocut.com
Email: sales@intellocut.com
Skype id: intellocut
Mobile: +91 783-804-2016
+91 852-763-5398
Drop us an email and we will get back to you.
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