Polyurethanes are polymers with important industrial uses in flexible and rigid foams. The Intratec portfolio includes reports examining the economics of specific polyurethane production processes. Each report presents capital investment costs, operating costs, raw material consumption, and production costs over a four-year period for a polyurethane production plant. Reports focus on production processes for polyester thermoplastic polyurethane, polyether thermoplastic polyurethane, and other flexible and rigid polyurethane foams.
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Feasibility Studies: Polyurethane Manufacturing
1. Know the capital
investment
required
Examine the
operating costs &
raw materials
consumption
Polyurethanes (PU) are a group of polymers with great industrial importance. Its most popular end-
products are flexible and rigid foams. Flexible foams are used for cushioning, upholstered furniture,
and automobile seats, while rigid foams are used to produce insulation for roofs, refrigerators, and
freezers.
The Intratec portfolio (www.intratec.us/our-portfolio) includes reports examining specific
Polyurethane production processes. Each report presents one-time costs associated with the
construction of an industrial plant and the continuing costs associated with the daily operation of
such a plant. General information included in our reports is presented below.
AN INTRODUCTION TO POLYURETHANE
PROCESS TECHNOLOGY THOROUGH UNDERSTANDING
* Description & applications
* Production pathways diagram
* Product(s) generated & raw material(s) consumed
* Physico-chemistry highlights
* Industrial site production capacity definition
* Detailed process block flow scheme & description
* Key process input & output figures (including raw material(s) consumption)
* Labor requirements
CAPITAL INVESTMENT BREAKDOWN
* Total fixed capital required (ISBL, OSBL and contingency)
* Working capital
* Costs incurred during industrial plant commissioning and start-up
* Multi-regional fixed capital analysis
PRODUCTION COST DETAILED LOOK
* Manufacturing variable costs (raw materials and utilities required)
* Manufacturing fixed costs (e.g., labor and maintenance costs, operating charges, plant overhead)
* Depreciation and corporate overhead costs
* Production cost history (4-year timeframe)
Understand
Polyurethane
production costs
Industrial Process Economics
About Polyurethane (PU)
Reports
Coverage of Polyurethane Process Economics Reports
Each report examines one specific Polyurethane (PU) production process, including:
PROCESS ECONOMICS QUICK SUMMARY TABLE
LABOR WAGE RATES AND PRICING BASIS
REFERENCES & ANALYSIS METHODOLOGY
2. About our Methodology
Intratec has distilled the expertise gained from more than a decade supporting companies worldwide to devise consistent
methodologies, which ensures the development of holistic, coherent and consistent reports.
Intratec's highly experienced engineers start the development of process economics reports with in-depth, comprehensive research on
the technology examined, encompassing patents and available technical literature, non-confidential information provided by
technology licensors and Intratec's in-house database.
This exhaustive research provides a clear and consistent understanding of the process technology studied, including chemical,
biological and/or physical transformations occurring in the target process, as well as reactants required and products formation. That
knowledge is compiled into a detailed process block flow scheme and a mapping of key process input & output figures (including raw
materials consumption).
Finally, in the assessment of the economic figures of the process technology under analysis, Intratec’s team relies on an extensive in-
house database and robust cost models. Our cost models were founded on a number of established cost-estimating methods, based
on mathematical and statistical processing of an extensive volume of actual cost data of well-known industrial processes.
For a 10-page description of our methodology, visit www.intratec.us/reports/industrial-processes-economics
Reports Focused on Polyurethane Production Economics
ECONOMICS OF POLYESTER TPU PRODUCTION PROCESS (PU E11A)
This report presents the economics of Polyester Thermoplastic Polyurethane (TPU) production from methylene diphenyl diisocyanate
(MDI) and poly(1,4-butanediol adipate) in the USA, via a typical polymerization in a twin screw extruder.
ECONOMICS OF POLYETHER TPU PRODUCTION PROCESS (PU E21A)
This study presents the economics of Polyether Themoplastic Polyurethane (TPU) production from methylene diphenyl diisocyanate
(MDI) and polytetramethylene ether glycol (PTMEG) in the USA, via a typical polymerization in a twin screw extruder.
ECONOMICS OF POLYETHER POLYURETHANE PRODUCTION PROCESS (PU E31A)
This report examines the costs related to Flexible Slabstock Polyether Polyurethane production from toluene diisocyanate (TDI) and a
polyether triol in the USA, via a typical foaming process.
ECONOMICS OF POLYETHER POLYURETHANE PRODUCTION PROCESS (PU E32A)
It presents the economics of Flexible Slabstock Polyether Polyurethane production from toluene diisocyanate (TDI) and a polyether
triol in the USA. Different from the report "PU E32A", the process examined in this report is a typical variable pressure foaming
process.
ECONOMICS OF POLYESTER POLYURETHANE PRODUCTION PROCESS (PU E41A)
This report analyses the economics of Rigid Boardstock Polyester Polyurethane production from polymeric isocyanate (PMPPI) and a
polyester polyol in the USA.
For a complete and updated list of available reports, visit www.intratec.us/products/polyurethane-production-processes
3. Industrial Process Economics Reports Family
Intratec's Industrial Process Economics reports are a family of reports presenting techno-economic evaluations of specific processes
employed in the production of chemicals or utilities. Our portfolio includes more than 600 of these reports, covering established and
early-stage process technologies used in the chemical, petrochemical, oil, plastic, renewable, alternative energy & allied sectors.
See below the list of chemicals and utilities whose processes are covered in our process economics reports. For a complete and
updated list, visit www.intratec.us/our-portfolio.
3-Hydroxypropionic Acid
Acetone
Acetylene
Acetyls
Acrylic Acid and Derivatives
Acrylic/Maleic Copolymer
Acrylonitrile
Adipic Acid
Aldehydes
Alkylbenzenes
Amino Acids
Ammonia
Aniline
Biodiesel
Bisphenol A
BTX
Butadiene and C4's
C6's
Caprolactam
Carbon Monoxide
Chlorine and Derivatives
Chloroprene
Citric Acid
Cosmetics
Cumene
Detergents
Dicyclopentadiene
Diesel
Dimethyl Carbonate (DMC)
Dimethyl Terephthalate
Diols
Diphenyl Carbonate
Dyes & Pigments
Electricity
Epichlorohydrin
Ethanol
Ethylene
Ethylene Oxide
Fertilizers
Fibers
Fire Retardants
Food Additives
Furans and Derivatives
Glycerol
Glycols
Hydrogen
Hydrogen Cyanide
Hydrogen Peroxide
Industrial Gases
Insecticides
Isocyanates
Isophthalic Acid
Isoprene
Lactic Acid
Linear Alpha Olefins
Methacrylic Acid and Derivatives
Methanol
MTBE
Nitric Acid
Nitro Aromatics
Nylon
Oxalic Acid
Oxo Alcohols
Pentaerythritol
PET
Pharmaceuticals
Phenol
Phosgene
Phthalic Anhydride
Polyacrylate
Polyacrylonitrile
Polyalphaolefins
Polycarbonates
Polyesters
Polyethers
Polyethylenes
Polylactic Acid (PLA)
Polypropylene
Polyurethanes
Propanol and Isopropanol
Propylene
Propylene Oxide
PVC
Reformate
Resins
Silanes
Silicones
Siloxanes
Sodium Hydroxide
Speciality Polymers
Styrenics
Succinic Acid
Sulfuric Acid
Synhetic Rubbers
Synthesis Gas
Vitamins
Terephthalic Acid
Trimethylolpropane
Urea
Vinyls
4. Professional,
structured reports
Up-to-date,
independent
analyses
Extremely
affordable
Each Industrial Process Economics report is focused on a specific production process, and presents:
* A thorough analysis of the production process
* Capital investment breakdown
* Production cost breakdown
Reports Coverage
Buy online, with
your credit card
Volume discounts
offered
Who Is Using These Reports
Professionals in several disciplines, from strategic planning and new business development to research and
innovation, use our Industrial Process Economics reports to:
* Examine capital investment breakdowns
* Quickly screen and assess capital investment options
* Evaluate/select independent industrial process licensors
* Define consistent business cases for investments
* Obtain unbiased estimates of ventures capital and operating costs (CapEx & OpEx)
* Evaluate M&A alternatives
* Make realistic assessments of the economic potential of R&D breakthroughs
Explore a Free Report Sample
We strongly encourage potential clients to download a full sample of one of our Industrial Process Economics
reports at www.intratec.us/free-tools/report-samples to confirm the caliber of our assessments.
Purchase & Pricing Information
Intratec Reports pricing information can be easily found on the Intratec website. Our reports are extremely
affordable – in fact, the best value-for-price in the market – and can be purchased online, with credit cards.
About Intratec Solutions, LLC
Intratec is an independent research and leading advisory firm, recognized for excellence in the evaluation of chemical markets and the
economics of industrial processes. We are a mix of process engineers, market researchers and cost estimators with extensive
industry experience.
Since 2002, the reports, databases and indexes we provide have boosted the early recognition of promising research and capital
investment opportunities in the chemical, petrochemical, oil, plastic, renewable, alternative energy & allied sectors. With more than 800
up-to-date professional reports targeting chemical markets and process economics, our portfolio is constantly growing.
For more information, contact us at sales@intratec.us or use our online chat at our website
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