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Stories

2010-2012
Norfolk Naval Shipyard
Jennifer Zingalie
100 Years of Aviation Started Here
By Jennifer Zingalie, NNSY PA Specialist

  Norfolk Naval Shipyard (NNSY) has been building and repairing the Navy’s future
force and supporting warfighting readiness for over two centuries. When in November of
1910 employees were tasked to create a platform, on the forward superstructure of Scout
Cruiser Birmingham (CL-2), NNSY forefathers worked night and day to meet the call
that current shipyard workers know as, “any ship, any time, anywhere”. The platform
would serve to launch, for the first time ever, a plane from a warship.
  According to Hampton Roads Naval Museum, well respected naval architect William
McEntree designed an 83X24 foot deck. However, none of his calculations had time to be
confirmed through experimentation. In fact, the design was merely based on the distance
and height, from the ship’s open bridge to its bow, versus aeronautical insight. The
shipyard also hoisted the plane to the deck of the Birmingham the morning of the planned
launch, after which the ship steamed away down the Elizabeth River to make history.
  Interestingly, the launch was planned just seven years after the Wright brothers proved
they could defy gravity. The event was vigilantly coordinated, in a two-week span,
between 24-year old demonstration pilot Eugene Ely and Capt. Washington Irving
Chambers, the first U.S. Navy officer to direct and research aeronautic activities.
  The day was marked as rain-filled and windy in Hampton Roads but Ely was not
deterred and by 3:15 of Nov. 14 he was ready to launch. The platform had been built at a
downward angle of 5 degrees. After the Curtiss pusher plane took off, it seemed to
onlookers, Ely--who could not swim--would meet a watery doom. In fact the plane’s tires
splashed water into the propeller. Eventually with level wings and engine at full throttle
Ely rose to the occasion.
  Yet, he only got 2 ½ miles before he realized there was damage to the propeller and
quickly made the decision to land. He landed at Willoughby Spit although the plan had
been to do so at the shipyard’s parade ground. The landing took place near, what is now
known as Chamber’s Field, Norfolk Naval Station’s main airfield.
  Two months later Ely would again make history. This time he would take off from and
land on the armored cruiser Pennsylvania. Only one day later, Lt. Theodore G. Ellyson
would begin flight training and become the Navy’s first aviator.
  Forward thinking, innovation and a ready spirit, as one author put it, enabled “the Navy
to accomplish what no other had attempted.” This month, naval aviation celebrates 100
years of flight and NNSY remains a predominant component striving tirelessly to provide
readiness to the nation and Navy. As those who have gone before, the commitment of
each shipyard employee is exemplified in cohesive dedication to safety, timeliness, cost
effectiveness and high quality work.
History Maker: One Woman’s Victory Story
Code 950 Carol Pugh Inducted as First Female Group Superintendent
By Jennifer Zingalie


“Victory is not won in miles but in inches. Win a little now, hold your ground, and later
win a little more.”-- Louis L'Amour, America’s Story Teller
        It was an historic day for Norfolk Naval Shipyard (NNSY). Carol Pugh of Code
950 (Electrical/Electronics) was inducted as the first female Group Superintendent Feb.
25, at a ceremony held in building 510.
  Many came to share in the celebration. Amongst those in attendance included Pugh’s
brother and special guest speaker, Master Chief Kenneth Pugh who previously served as
the Command Master Chief for NNSY. He recognized Carol for her personal dedication
not only to the shipyard, but to all Sailors in the Fleet. According to Master Chief Pugh,
her commitment was indicative of her promotion to such an honorable position. Other
notable attendees were members of the Superintendents Association, Naval Civilian
Mangers Association, Federal Women’s Program and several NNSY apprentices.
  Shipyard Commander Rear Adm. (Select) Gregory Thomas said of Pugh, “One of the
many things which makes the shipyard special today is that you get to where you are
because you’ve earned it. Carol earned being a group superintendent at one of the most
demanding and challenging shops on the waterfront … she earned it every step of the
way.”
        Carol Bland, Nuclear Electrician who has worked with Pugh for over 12 years
said, “Carol has moved from supervisor, floor manager, and nuclear director. I now know
that you can do anything if you just try. She is my hero; ‘history in the making.’”
  When it was her turn to speak, Pugh said she was overwhelmed because although she
recognized her induction as an historical day--she wanted to remind all shipyarders of
their contributions to history. She mentioned notable dates such as Oct. 12, 2000 and
Sept. 11, 2001, when the shipyard was amongst first responders for both the USS Cole
(DDG 67) attack and the attack on the Twin Towers in New York City.
   “Those who worked on the maintenance repairs or availability, you helped show our
enemies the strength of our nation and the people that make up this nation. I want to
thank-you for your historical contributions,” she said.
  Pugh also went on to tell a personal story of her third/fourth year apprenticeship. She
mentioned an installation project of a cable that proved to be a challenging job. At the
same time, she and the team she worked with had a supervisor dedicated to keeping them
on schedule, but the project didn’t seem to be going that way.
  One night, tired and exhausted, Pugh went home and fell asleep. She was awakened
only a few hours later with a knife to her throat. “An assailant had broken into my home
and whispered, ‘if you don’t scream I won’t kill you or your family’,” Pugh explained. At
which time Pugh explained how many things passed through her mind, her hopes, the
safety of her family, her life.
  “Then I thought about that cable,” she said as the crowd laughed. “I turned to that
would be assailant and I said, ‘Sir, I am not done with my apprenticeship program and I
have things I need to complete and furthermore, if you knew the supervisor we are
working for you’re going to have to explain to him why I am not there tomorrow’,” she
said. Although the crowd seemed to enjoy the story and her ability to lighten it with
humor, Pugh made her message clear.
  “What I wanted to tell you is, in the face of adversity there will be challenges you will
have to face. There are two roads you can take—victim or victor. As the shipyard
embarks on a workload unprecedented from obstacles we have not had to face in times
past- I encourage you to choose the path of being the victor versus the victim. Thank-you
for all that you do in this shipyard. Let’s approach our history together choosing the
correct path.”
From Idea to Reality
By Jennifer Zingalie, PA Specialist

At first it was only an idea.

For former Shop 38 (Outside Machine Shop) Victor Davis, it was another valve check
which includes taking a nut off of a trim drain, typically a two or three person job and a
process that often leaves tools and nuts damaged. “There has got to be a better way,”
he joked with his friends. His frustrations lead him to sketch an idea at home during his
off time. But still he thought—“it’s only an idea”.

Coincidently, the next day as Davis stood in the tool room line to perform more valve
checks he filled his wait time by viewing the shipyards “Access Channel” (digital
signage). Suddenly, an advertisement which read “Bright Ideas” appeared on the
screen with a phone number that seemed to beckon him to call it, and he did.

“The phone call put me in contact with Pipe fitter mechanic and Union Stewart, Bob
Barfield,” said Davis. He showed Barfield his drawing and together they filled out a form
which helped further explain the idea. It was then reviewed by a panel of (XXXX) to see
if it would save time and cost, improve quality or safety.

The review also examined if the right people, materials and equipment were available to
turn the idea into reality. Davis idea met all the right requirements and was approved for
prototype. One week later Davis met with Barfield in the Rapid Prototype Center located
in building 171 on the third floor.

What is Rapid Prototype? The Rapid Prototype Center is a core team of mechanics
represented by a Toolmaker, Woodcrafter, Sheet metal, and Fabric worker with the
necessary performance improvement tools, specific industrial trade knowledge, and
equipment to quickly develop working prototypes for solutions to Shipyard performance
improvements.“It’s the try before you buy concept,” said Davis.

And like something out of the future, NNSY is able to do this with ease with a Z-Corp
Z650 3D printer--a three dimensional copier machine. One should not be deceived by
the name; this “copier/printer” actually produces 3-D models and prototypes using
plastic and printer ink. First an idea is turned into a computer aided design (CAD) which
includes a detailed diagram complete with dimensions and textures. The machine roars
to life after the CAD has been inserted and soon the idea is a tangible item that can be
held, observed and analyzed.

Davis idea includes a barrel spanner threaded into a strong back plate that bolts to the
bonnet of a ball valve. The threads on the barrel spanner and strong back plate match
the threads on the valve stem packing nut. This allows for positive engagement of the
barrel spanner tangs into the slots of the packing nut for removal without damage to the
packing nut or internal bonnet threads. This particular tool can work on up to three
different valves.


Seeing his idea come to fruition excites Davis, not only because it creates an immediate
process improvement, but because he knows he isn’t the only person out there with an
idea. “Right now I can think of at least five people who have created their own tools and
keep them in their tool bag,” said Davis. “Now, when people share their ideas everyone
can benefit from them.”
Wounded Warriors Continue to Serve at Norfolk Naval Shipyard
By Jennifer Zingalie, C1160 Public Affairs Specialist

        For Staff Sgt. James Faraci, attending the Norfolk Naval Shipyard (NNSY)
Wounded Warrior Symposium May 4 wasn’t just for a conversation it was for an
opportunity; an opportunity to serve.
        Although at first sight it may not be obvious--the stout Marine is a Wounded
Warrior. During his 12 years of Service, the 31-year old and father of three has been
deployed to Iraq three times.
        In 2004, during four days of intense fighting in what is now known as the Battle
of Ar Ramadi, Faraci, the former infantryman, was blown off a wall he had been leaning
against, which had been hit by a rocket. During another deployment in 2006, he had to
hastily jump from a moving Humvee to avoid an Improvised Explosive Device. Because
of these incidents, he suffered severe hearing loss and sustained knee damage.
        Recently at a duty station in Norfolk, Va. he was able to be completely checked
out at medical facilities. From there, he found out he had irreparable nerve damage in his
arm which has lost almost all sense of feeling. He also learned he was suffering from Post
Traumatic Stress Disorder (PTSD), an anxiety disorder triggered by traumatic events.
        Faraci was sent on to a medical board which determined he was no longer fit for
duty. He was then transferred to the Wounded Warrior Program. Two days later, he was
at the NNSY Wounded Warrior Symposium.
        “I definitely feel this is an important program, especially for these guys coming
back from deployments to Iraq or Afghanistan. I think it gives the guys coming back a
sense that people want them, people care about them. They didn’t have that back in
Vietnam or Korea. Honestly, I feel if anyone can do the job the military does they could
do anything else,” said Faraci.
        According to Jason Araugal who is on special detail at Naval Sea Systems
Command (NAVSEA) the national average unemployment rate for people between the
ages of 18-26, is at approximately 24 percent. “For Wounded Warriors that number is
double,” he said. “Many of these folks are coming home without the skills they need to
enter the workforce. Some may need help modifying their aspirations and transitioning
back into civilian life which can be difficult. There are many ways to get them the help
and skills they need through mentorship, training, education and internships. We
encourage what they want to do.”
        NAVSEA Special Placement Analyst Jenna Sarafin added, “A Wounded Warrior
is someone who is wounded, ill or injured 30 percent or more. In order to work at
NAVSEA, injuries don’t have to be combat related.”
        “What we do is take their resumes and get them to hiring managers and provide
them with great candidates who are able to do the job.”
        As the shipyard aligns itself with NAVSEA it has followed their lead in
supporting the Wounded Warrior initiative and provides training, apprenticeship
opportunities or a full-time career. It also allows some active duty to come into the
shipyard and receive on-the-job training to see if it would be a good fit for them. If it is,
once they are off active duty, they are offered a place of employment.
         James McCullough, NNSY Diversity Officer said, “When we started researching
this program we found out there was a lot of experience--whether it was education or
skills it’s all there. We have a resource we can use,” he said. “Wounded Warrior Program
will become a part of our culture.”
         Kenny Bullock, a 20-year Navy veteran and former First Class Boatswain Mate
who had heard about Wounded Warriors several times was hesitant to utilize the
program. “I guess the thing is I don’t feel worthy. There are others out there whose
injuries are a lot worse than mine but it is important for Wounded Warriors to take and
accept the help and care they can get. This program is not a handout, we need this. It is
something that helps people,” he said.
         Sarafin added, “This program doesn’t just stop at getting them a job. We work to
help get them out of debt, with programs like USA Cares and with other military agencies
that help find resources for them. We also help get children on priority one daycare in
military facilities so that they can get to work. The things we do go way beyond simply
getting people positions in workplaces.”
         Shipyard Commander, Rear Adm. (Sel) Gregory Thomas, believes strongly in the
Wounded Warrior Program. “These are people who have a profound understanding of
what it means to put it all on the line and serve others. I think connecting to them helps us
as a shipyard better connect to who it is we serve and why,” he said. “Now it is our
opportunity to serve them in return and give them an opportunity to continue to serve. It
is a continuation of what we love to do as a shipyard.”
Heavy Metal Artists Support Readiness
By Jennifer Zingalie, C1160 Public Affairs Specialist

Norfolk Naval Shipyard (NNSY) is the last of the four naval shipyards to still house the
boilermaker craft. As one of the smallest shops in the yard, Shop 41 has 104
boilermakers; they perform work both here and travel extensively to assist the other
yards. As premier craftsmen, boilermakers have, throughout time, not only built boilers
which generate steam; but also influenced the nation’s economy, social infrastructure and
military readiness.
  The profession of boilermaker dates back to the 1800’s. Their relevance greatly
advanced during the Industrial Revolution when the need for steam, which began with the
railroad, was in demand. As industry advanced it was only natural this unique craft would
take a major role in naval shipbuilding.
  Although NNSY no longer builds ships, the need for boilermakers remains. According
to Shop 41 Resource Manager Andrew “Radio” Friesen, a boilermaker must be a jack of
all trades. Because of their expertise in fabricating heavy steel plates, a boilermaker can
also perform the work of such trades as a sheetmetalist or ironworker—in fact, their
ability to bend metal is unmatched.
  “I first came into the shipyard in 2006 as an apprentice—at the time, I was so excited to
get an interview it didn’t matter what I would be doing—I didn’t really know what a
boilermaker was,” said Ebony Lee, Shop 41 boilermaker mechanic.
  Now being in the yard for over five years she could easily explain this complex job to a
child. “A boilermaker is anyone who fabricates, assembles, installs, tests or repairs
boilers,” she said. “And boilers supply steam to drive turbines in ships and most power
plants. If you didn’t have boilermakers then [some] ships wouldn’t move.” They also
provide hot water used to cook and bathe.
  Boilers not only help move ships, but they also have a long life-span; some can last up
to 50 years. Because of this, boilermakers must maintain and upgrade things such as
boiler tubes, heating elements and ductwork. They also do things such as clean vats (large
containers used to hold liquids), repair defective parts using welding equipment, and
inspect fittings and check valves just to name a few.
  According to third-year apprentice Shannon Love, “Although we fabricate and install
our own products we do rely on other shops such as Shop 38 for things like install with a
check valve or Shop 56 for piping.”
  The work of a boilermaker is typically demanding. Lee explained, “In this job ‘only the
strong survive.’ You need a strong personality and to be strong physically because you do
a variety of things; you may have two or three jobs in one day. You also need to work
well under pressure—meeting deadlines while providing quality work and doing so
safely.”
  In addition, Love also said safety is what helps get the job done right the first time. He
believes this is important because it is essential to getting everyone home to their families
and ships back to their mission. It is also for this reason he feels safety and teamwork go
hand in hand. “It’s no different than when I was a Marine in Iraq. You look out for the
guy on your left and on your right--it’s the same way in the shipyard.”
  Friesen explained like in all NNSY shops, safety certainly is a top priority. This is
because the work a boilermaker does is often in small and cramped quarters inside a
boiler, vat or tank. These areas are not only confined, but can also be dark, damp and
poorly ventilated. Personal protective equipment such as a hardhat is a must, but a
boilermaker may also be required to wear a harness, protective clothing or a respirator.
  “Paperwork is also crucial,” said Friesen. “It’s vital we check over our specifications.
The paperwork gives every detail from what boiler you’re working on to what needs to
be done. You don’t want to make the critical mistake of opening the wrong thing because
you didn’t look at your paperwork. We are working with steam pressure and air ducts and
remove covers that can weigh up to 270 pounds.”
  However, safety and quality seem to be second nature to Shop 41; according to Love it
is simply a part of their craft, one which is continuously moving forward. Boilermakers
throughout time have had a hand in many things--from the blast furnaces used to create
steel, to the riveting of bridges and ships, to helping build solid fuel rocket boosters used
to send astronauts into space. Across the nation, power houses and hydroelectric
facilities, which support the American way of life, are built and maintained by
boilermakers just like those in Shop 41.
  Although some would say the future of boilermakers is gas turbines and nuclear power,
for this shop the future is clear. “No matter what happens we’ll always be Shop 41,” said
Lee. “At the end of the day, the most important thing is that we are here for our Navy
which fights for our country--that is the significance of our shop.”
Press Release
Public Affairs Office                               FOR IMMEDIATE RELEASE
Norfolk Naval Shipyard
Ph. 757-396-9550
c. 757-374-6691
jeffrey.r.cunningham@navy.mil

Norfolk Naval Shipyard to Temporarily Close Gate 15
City of Portsmouth Traffic Patterns May be Affected

       Norfolk Naval Shipyard will close Gate 15 beginning Dec. 20 and is expected to

remain closed for approximately four months. The closure comes in order to complete

gate construction upgrades.

       For the duration of this renovation the hours of Gates 15B and 36 will be 4:30-8

a.m. inbound with Gate 36 reopening outbound at 2:30-5 p.m. Monday through Friday,

Gate 36 will be two lanes both inbound and outbound.

       Gate 3, 14A and 18 will open 5-8 a.m. inbound and 2:30-4:30 p.m. outbound

Monday through Friday. Gate 10A, parking lot, Port Centre will be open 6-7:30 a.m. to

inbound foot traffic and reopen to outbound 2:30-4:30 p.m. Monday through Friday.

Upon exiting the truck inspection station, commercial vehicles should utilize Gate 29

which will open 4:30 a.m. to 6 p.m. to inbound and outbound traffic Monday through

Friday. Gate 10 will be open 24 hours-a-day, seven days-a-week to inbound and

outbound traffic.

                                        --USN--

If you would like more information about this topic, contact the Norfolk Naval
Shipyard Public Affairs Office at 757-396-9550
NORFOLK NAVAL SHIPYARD (June 29, 2011) – Thirty-three years of service came to
an end as the Los Angeles-class attack submarine USS Philadelphia (SSN 690)
inactivation ceremony was held June 29 at Norfolk Naval Shipyard near.

The 63 members of the ship’s crew stood on the pier and watched as the colors were
lowered and the final watch was relieved. Soon after the ship was transferred to the
shipyard Commander, Rear Admiral Joseph F. Campbell, for completion of the final
inactivation stages, due to finish in mid-August. The crew will now return to various
commands throughout the Fleet.

With tears in his eyes, the Philadelphia’s final Commanding Officer, Commander David
Soldow explained his feelings about the day. “It’s heart wrenching. There are no words to
describe seeing your ship taken out of service for the last time.”

During the ceremony Campbell said, “From Scotland to Bahrain to Gibraltar, members of
this crew have served the United States as ambassadors and have done our country proud.
While the boat may be inactivated one thing that will always remain active--the
memories made amongst the leaders and crew members of this fine machine.”

Throughout its 33-year life cycle Philadelphia supported numerous operations including
Operation Desert Storm in 1991. It was the first submarine to receive the Tomahawk land
attack missile capability and was also the first Las Angeles submarine to be refueled at
Portsmouth Naval Shipyard, Kittery Maine. The ship also became the first Los Angeles
class submarine to complete more than 1,000 dives.

The contract to build Philadelphia was awarded to Electric Boat Division at the General
Dynamics Corporation in Groton Jan. 8, 1971. Philadelphia's keel was laid Aug. 12,
1972, and was launched Oct. 19, 1974 and was commissioned and officially put into
service June 25, 1977.

The weekend of June 24 marked 34 years since Philadelphia was commissioned and one
year since its decommissioning ceremony.
Service to the Fleet
Norfolk Naval Shipyard      “Any Ship, Any Time, Any Where”   February 2011




          USS Norfolk (SSN 714)
                         Arrives for scheduled availability




Mission: We are NNSY continuously driving to
excellence and delivering service to the Fleet--safely with
the right quality, on schedule and within budget
Service to the Fleet
                                                                          Service to the Fleet
                                                                                         February 2011
                                                                                          Vol. 73, No. 2
                                                                              www.navsea.navy.mil/shipyards/norfolk/

                                                                                         Commander
                                                                                        Rear Admiral (Sel.)
                                                                                        Gregory R. Thomas

                                                                                     Deputy Commander
                                                                                     Captain Robert S. Finley

                                                                                  Command Master Chief
                                                                                       Scott Kelley

                                                                                    Public Affairs Officer
                                                                                       Jeff Cunningham
Shipyard Commander, Rear Admiral (Sel) Gregory Thomas, works
with Cradock Middle School 7th grader Jahreel Francis on Jan. 8 as                NNSY Informational Line
part of the shipyard’s Literacy Partnership Program with the school.                  (757) 396-9551
Shipyard volunteers donate two Saturday mornings per month help-         SERVICE TO THE FLEET: This DoD
ing to improve reading skills of students and preparing them for their   publication is authorized for members of the
SOLs. (Photo by Brian McNeal, NNSY Public Affairs Specialist.)           Department of Defense. Contents of Service to the
                                                                         Fleet are not neccessarily the official views of, or
                                                                         endorsed by, the U.S. Government, the Depart-
Inside This Issue:                                                       ment of Defense, or Norfolk Naval Shipyard.


CO’s Comments					                                          p3           PUBLICATION DATES: Service to the Fleet
                                                                         is published monthly. Major articles are due on the
CMC’s Corner						                                          p4           10th of each month; please see Public Affairs for
                                                                         writing guidelines.
Shipyard Spotlight:                                                      CONTACT INFO: (757) 396-9550
Angel Eastman						                                         p5           Editors Michael Brayshaw

NNSY Welcomes USS Norfolk			                                p6                      michael.brayshaw@navy.mil
                                                                                    Jennifer Zingalie
Strategic Goal #3:                                                                  jennifer.zingalie1@navy.mil

Safety, Quality, Cost, Schedule, Behavior	                  p7           Staff      Curtis Steward
                                                                                    curtis.steward@navy.mil
Talking Shop:                                                            	           Brian McNeal
                                                                         	           brian.mcneal@navy.mil
Shop 17 (Sheetmetal)	 				                                  p8                      Kristi Britt
NNSY Outreach: Literacy Program 	                           p11                     kristi.britt@navy.mil

TIP Service: Commuting				                                  p13          ON THE COVER: The submarine USS Nor-
                                                                         folk (SSN 714) arrived at the shipyard Jan. 12
Learning Organization				                                   p14          for a Drydocking Continuous Maintenance
Dr. Martin Luther King, Jr. Program	                        p16          Availability (DCMAV) which is the largest to
                                                                         date being completed across all four ship-
NNSY Superintendent of the Year:                                         yards; it requires both maintenance and
Billy Cox							                                            p20          modernization. (See article on page 6)

Federal Pay Freeze					                                     p22
Electrical Safety					                                      p24
                                                                             facebook.com/pages/Norfolk-Naval-Ship-
                                                                             yard/106209419410239
[Commander’s Comments]
By Rear Adm. (Select) Gregory Thomas, Shipyard Commander


A     s we move into February, I would like to address the improvement
      efforts being undertaken throughout the shipyard which align to
our strategic plan. This month we are focusing on Strategic Goal number
three: Safety, Quality, Schedule, Cost and Behavior.
  Before we delve into that,            be ready. It is wonderful to have
I would like to reiterate my            family members standing a formal
appreciation to the entire shipyard     watch, providing forceful back-up.
for meeting the challenges, as we         As I mentioned earlier, NNSY
entered into and throughout the         is all about family and teamwork-
holidays, and the first two weeks       -very important attributes as we
after the holiday, safely--while        continue the Drive to Excellence.
supporting critical path work           During the month of February, we       actions that will help us establish
on USS Eisenhower (CVN 69),             are highlighting Strategic Goal        ownership for those key mission
USS Tennessee (SSBN 734) and            Team Three which underlines            elements. Along with acquiring
USS Philadelphia (SSN 698).             our efforts in regards to safety,      the five disciplines of a Learning
Particularly noteworthy was the         quality, cost, schedule and behavior   Organization: we are profoundly
work of the project teams and           (see article on page 7). This          committed to developing our
crews that ensured we executed          Strategic Team is headed up by         people’s personal skills and
multiple propulsion plant               Russ Chantry (Code 106, Safety)        teamwork, which, when coupled
evolutions in a safe manner on all      and Mike Zydron (Code 200,             with the five disciplines of a
three projects, which personified       Planning and Design). The team         Learning Organization, will lead to
what NNSY is all about--family          is focused on the fundamentals         ownership and commitment to do
and teamwork.                           of our mission. These five areas       our personal and professional best
  I would also like to specifically     (safety, quality, cost, schedule and   every day.
recognize Dalia McGlone (Code           behavior) are fully aligned with our     One final but most important
100PI) and all those on the Martin      motto and mission “Any Ship, Any       note; take a hard look at the safety
Luther King (MLK) planning              Time, Anywhere.”                       data for December (see page 19).
committee and those who assisted          As with all six strategic teams,     We did not meet our safety goals.
in the diversity day event. On          Team Three’s efforts will continue     When we don’t keep safety at the
behalf of the shipyard, I wish to       to develop as NNSY defines and         forefront--when we lose our focus-
extend a thank you to Dr. Samuel        nurtures changes in our behavior.      -and don’t take ownership of safety
Betances, our guest speaker for this    These behavioral changes will          we will see negative outcomes
notable day.                            be inspired by our dedication          and hazards that are not As Low
  Furthermore, I want to recognize      to further invest in developing        As Reasonably Achievable. By
the efforts of the alert Public Works   our people and acquiring the           working on behaviors, we will
Department (PWD) watch stander,         five disciplines of a Learning         establish the ownership required
Tim Madsen [load dispatcher for         Organization. These disciplines        to accomplish the results we owe
the NAVFAC Region Operation             are: personal mastery, mental          to the Fleet: safely delivering
Center (B174)] who helped the           models, shared vision, team            quality products, being on time
shipyard respond to a momentary         learning and systems thinking.         and on budget. By working on our
crisis in the power grid on Jan. 14.    These disciplines will assist us       behavior results we not only meet
While ultimately power was able to      in our drive for success in such       the needs of the Fleet but will be on
be restored, swiftly and with little    priority areas of safety, quality,     our way to becoming the number
to no effects to essential shipyard     cost, schedule and behavior. It        one Naval Shipyard in the U.S.
work, his vigilance allowed us to       is important we work on those          Navy.

                                                                                         Service to the Fleet, February 2011 3
[CMC’s Corner]
By Scott Kelley, NNSY Command Master Chief


Congratulations NNSY, Norfolk Naval Station
Captain’s Cup Champions of 2010!
 Norfolk Naval Shipyard Sailors             Outstanding job and let’s press to
participated in the following events        win this back-to-back! In other
throughout the course of 2010,              news, the NNSY Veterans Network
competing against hundreds of               is in full swing with our latest brief
commands stationed or attached              on Veterans benefits in civil hiring
to Norfolk Naval Base, and won              and pay, held on Jan. 21 to a full
the competition by a landslide!             house.
Basketball, Over 30 Basketball                We will be trying to have a brief
(1st place), Racquetball (1st               at least bi-monthly and I have also
Place), Volleyball, Spring Softball,        started a Veterans Network e-mail
Summer Basketball (1st Place),              group. If you would like to be
Tennis (1st place), Flag Football,          added to the e-mail group, send me
Fall Soccer, Dodgeball (1st Place),         an e-mail to Scott.r.kelley@navy.
Volunteer events (2nd Place).               mil and I will add you to the group.



                       Remember Our NNSY Servicemembers
                       Deployed Overseas and their Families
                                                                                       Gunners Mate Second Class Daniel Stoops
Surface Sonar Technician Second Class        GTMO                                      GTMO	
Christopher Norwood IRAQ                     Hull Maintenance Technician Charles       Machinist Mate Second Class Jason Cock-
Machinist Mate Second Class Eric Dart-       Wilkinson GTMO	                           rum GTMO
nell AFGHAN                                  Machinist Mate Second Class Pierce Ruef   Electricians Mate Second Class Michael
Machinist Mate Second Class Jacob Green	     GTMO	                                     Turner KUWAIT
IRAQ                                         Electricians Mate First Class Charles     Hull Maintenance Technician Second
Engineman Second Class Johnny Abner          Amos GTMO                                 Class Charles Horgan AFGHAN
GTMO	                                        Machinist Mate Second Class Bryan         Seaman, Master-at-Arms Shane McClen-
Machinist Mate Third Class Kimberly          Mazac GTMO                                nen HONDURAS
Glenn GTMO	                                  Machinist Mate Second James Tait GTMO     Master-at-Arms Second Class Travis
Machinist Mate Third Leslie Crawley          Mechanical, Gas Turbine System Second     Alston GTMO
GTMO                                         Class Ryan Henderson GTMO                 Maintenance Gas Turbine System Second
Master-at-Arm Second Class Luis              Aviation Technician Second Class Jesse    Class Jacon Norton GTMO	
Velazquezdelgado GTMO                        Kramer GTMO                               Machinist Mate Second Class Dasan Bulls
Engineman First Class Tyrone Jr. Kelly       Electricians Mate Second Class Simon      AFGHAN
GTMO                                         Piedra GTMO                               Lt. Cmdr. Eric Williams AFGHAN
Engineman Erik Harris GTMO	                  Machinist Mate Second Class Michael       Fire Controlman First Class Joseph Holy-
Aviation Electronics Technician Second       Clark GTMO                                field IRAQ
Class Michale Plocar AFGHAN	                 Electronics Technician First Class Eric   Master-at-Arms Second Class James Ra-
Machinist Mate Second Class Cedric Lev-      Terry AFGHAN                              zanauskas IRAQ	
erette KUWAIT	                               Electronics Technician Second Class       Aviation Maintenance Administrationman
Machinst Mate Second Class Shane Grif-       Christopher GTMO                          First Class Deana Martiz IRAQ
feth GTMO	                                   Engineman Second Class Clifford Wil-      Chief, Master-at-Arms Mac Blakeney
Fire Controlmen Second Class Walter          liams GTMO	                               IRAQ
Jameson GTMO                                 Machinists Mate Second Class Kevin
Aviation Electronic Technician Scott Hoag    Butler GTMO	
4   Service to the Fleet, February 2011
Shipyard Spotlight:
    Angel Eastman
                          Lean Black Belt helps NNSY chop excess
                          By Jennifer Zingalie, Code 1160 Public Affairs Specialist




T    he United States Olympic
     Committee published, “When
achieving the highest level of
                                          (Performance Improvement)
                                          who also just happens to be the
                                          former World Karate Association
                                                                                 continuous improvement and
                                                                                 personal mastery – you never reach
                                                                                 your greatest results because things
karate . . . the practitioner will have   (WKA) World Team Tournament            are always changing and there’s
learned to keep the mind free of          Champion in sparring, and a black      always room for improvement. It’s
distractions, untrue assumptions          belt in American Freestyle Karate.     always good to continuously assess
and fear. This is required to               This Virginia Tech (VT) graduate     and improve in every facet of life,”
correctly assess and calibrate            was initially hired into the Nuclear   explained Eastman. “[For NNSY]
the speed, timing and power               Engineering Program at NNSY            this is especially important when
of an opponent.” The idea is to           through an engineering expo at         you are trying to get more ships out
proactively make a move before            the university. After phase one        safely, at a higher quality, within a
the opponent can.                         of nuclear engineering training,                                Continued on
  For a Lean Six Sigma (L6S)              Eastman was required to choose                                       page 12
Black Belt, assessment is also            a shop in which she hoped
important; the opponent in this case      to work. A co-worker
is waste. In fact, when it comes to       suggested Performance
waste, the combination of Lean            Improvement
and Six Sigma is “lethal.” While          (formerly known
the purpose of Lean is to eliminate       as Process
waste, Six Sigma focuses on               Improvement);
reducing defects and integrates the       this suited her
Theory of Constraints by reducing         because it was
the build-up of processes and/or          very closely
workloads known as bottlenecks.           related to her
These three methodologies work            degree. Shortly
together to create a better flow and      after she was
yield cost avoidances.                    accepted into
  Norfolk Naval Shipyard (NNSY)           the department,
Black Belts are currently process         she was L6S
improvement event facilitators            Green Belt
of cross-functional teams. They           qualified and
                                                                                         Angel Eastman of Code 100PI
work to improve things such as            Black Belt
                                                                                         (Performance Improvement),
the process of how a job gets             certified.
                                                                                         Black Belt in Lean and Black Belt
done. One such Black Belt is                 “Lean is very
                                                                                         in Martial Arts (Photo taken by David
Industrial and Systems Engineer           valuable and intuitive.                        Pastoriza, Code 1170 photgrapher)
Angel Eastman of Code 100PI               It revolves around
                                                                                            Service to the Fleet, February 2011 5
Large Task Ahead                                                                  Facts and
Norfolk Naval Shipyard welcomes USS Norfolk (SSN 714)
By Kent Butcher, USS Norfolk Project Team (Photo by Bill Black, Code              Figures
1170 Photographer)
                                                                                  Builders: Newport News

                                                                                  Shipbuilding Co.; General Dy-

                                                                                  namics Electric Boat Division

                                                                                  Powerplant: One nuclear


B     ecause of a positive attitude       changes,” he said, “But both the        reactor, one shaft
      shared between ship and             ship and project have adapted           Length: 360 feet
project team as well as a “can do         well and we are ready for another
spirit”, Norfolk Naval Shipyard           successful submarine project.”          (109.73 meters)
is prepared to excel at the Dry-            Non-Nuclear Assistant Project
docking Continuous Maintenance            Superintendent Richard Matthews         Beam: 33 feet (10.06 meters)
Availability (DCMAV) for USS              said, “The delay in the start date      Displacement: Approx.
Norfolk (SSN 714). The submarine          for this availability has allowed
arrived at the shipyard on Jan. 12,       the project to bring on supervisors     6,900 tons (7,010.73 metric
although preparations were taking         early so that they had a chance
place long before its arrival.            to review their jobs and schedule       tons) submerged
  The DCMAV is the largest to             and make changes as necessary.          Speed: 20+ knots (23+ MPH;
date being completed across all           This is something we have done
four shipyards; it requires both          in the past but got away from. I        36,8+ KPH)
maintenance and modernization.            am confident that being able to do
The availability is expected to           this, implementing new initiatives      Crew: 13 officers,
span 143 days. It will require            such as the changes to the pre-job      121 enlisted
32,000 man-days plus more than            briefs, and training supervisors on
19,000 man-days of modernization          the new expectations will lead to a     Armament: Tomahawk
improvements, and an average of           successful execution.”
over 350-plus shipyard employees            Among the biggest tasks are           cruise missiles, VLS tubes (719
and alteration team members.              repairs to internal tanks which will    and later), MK48 torpedoes,
  The availability is one of the first    be executed by NNSY project team
of its type at NNSY as the second         members. Another significant task       four torpedo tubes
largest modernization package             is an evolution requiring the ship
scheduled for an availability in          to be in dock. Additionally, other
less than six months. The intricacy       tasks include work on the vibration
associated in coordinating work           reducer and fair water planes          might ask, are team members and
between more than 20 outside              overhaul (with assistance from         ship’s crew ready to tackle such a
activities makes this the project         OCEANEERING), and according            daunting mission?
one of the most involved non-CNO          to Work Integration Zone Manager         Darlington’s response is, “This
level submarine availabilities ever       David Tomlinson, NNSY’s “finest        is a great team! We have a solid
scheduled.                                Tiger Team” will be completing         rapport between the ship and
  According to Project                    work on the submarine’s sonar and      NNSY, and we are more than ready
Superintendent John Darlington,           combat systems suites.                 to meet this challenge.”
“We’ve had some churn due to [a]            In order to successfully execute
delay and some behind-the-scene           such a large availability, one
6   Service to the Fleet, February 2011
NNSY’s Six Strategic Goals
Goal No. 3--Safety, Quality, Schedule, Cost, Behavior
By Jennifer Zingalie, Code 1160 Public Affaitrs Specialist


B    y the time Dr. Martin Luther
     King Jr. gave his famous “I
Have A Dream Speech” it was
                                       a cross-functional team identified
                                       48 attributes that characterize an
                                       excellent shipyard. These attributes
                                                                                   Code 106 (Safety), focused on
                                                                                   raising standards and improving
                                                                                   performance areas in Safety,
nearly 100 years after the signing     were further evaluated and                  Quality, Cost, Schedule and
of the Emancipation Proclamation       consolidated into six strategic goals       Behavior.
and America was still struggling       and objectives focusing on people,            Yet the team did not look at each
with the issue of equality. Yet        plant and processes.                        category as a separate entity. The
step-by-step, little-by-little the       From each goal, diverse, cross-           team realized in order for there to
hopes and dreams of this one man       functional teams were established           be a change in any one of these



                         “Wemission of the
became ingrained into the hearts       and championed by a Leadership              areas, the biggest focus must be
of many. As time                                                                          on behaviors. According to
passed America saw
a change in thought
                             are supporting                                               Chantry, “the team looked
                                                                                          at behavioral mindsets
                         the
and behavior; ultimately a
change in culture.
                                                                                          and focused on changing
                                                                                          behaviors.”
  Norfolk Naval Shipyard
shares the rich history of  Fleet. We are enabling                                          What does this mean
                                                                                          exactly? It means what
America. Dating back to                                                                   matters most in an excellent
1767, NNSY has worked       our Sailors and helping                                       shipyard is not the “what”
under four different flags,                                                               but the “who.”
built and maintained
hundreds of ships, assisted
                            ensure their ship is                                            Both Zydron and Chantry
                                                                                          gave an example of what
in nine wars and overcome
adversity of its own.
                            ready for its mission. It                                     a behavior change looks
                                                                                          like. In the area of safety,
Although NNSY has been
                            doesn’t get any more                                          one behavior change




                                                                               ”
set on fire three times, it                                                               was seen in the reporting
has never been defeated.                                                                   of safety deficiencies.
The shipyard has been key   important than that.                                           According to Zydron, in
in building the U.S. Navy                                                                  2010 the majority of safety
and continues on in its                          --Russ Chantry, Code 106 (Safety)         deficiencies (70 percent)
support to the Fleet.                                                                     were identified by the NNSY
  Because of its great history, it     Council member, to define in                Safety Department (Code 106).
is important to NNSY leadership        greater detail, a clear objective,          To some, this may seem right,
and employees alike to carry on by     measurable goals for each fiscal            however the Safety department
striving for excellence for both the   year and establish initial action           contains only about one percent of
present and future. In 2010, NNSY      points in support of achieving the          all NNSY employees.
developed a Strategic Plan, through    goals set in the shipyard’s “Drive            Zydron explained the good news
an initiative of its Leadership        to Excellence.” One such team,              for so far in 2011 is because of
Council, for improving processes       championed by Mike Zydron                   things like the Safety Deficiency
and performance. It was during the     of Code 200 (Engineering and
development phase of the plan that     Planning) and Russ Chantry of                             Continued on page 18
                                                                                          Service to the Fleet, February 2011 7
Talking Shop:
Shop 17 (Sheetmetal)
By Jennifer Zingalie, NNSY Public Affairs Specialist


W      hen those in Shop
       17 (Sheetmetal)
craft something, a
                                          over the world. Now
                                          the next generation is
                                          moving in, and although
                                                                    Lena Harty said,
                                                                    “Coming into the
                                                                    apprentice program
                                                                                              they’re out defending
                                                                                              our country that we help
                                                                                              get them to and from
piece of themselves is                    some processes have       and providing quality     safely.”
built into it. According                  changed and newer         products means a lot         One of the
to shop supervisor                        machines are helping      because I previously      responsibilities of
Jack Snyder, a 33-year                    turn out products         spent time in the Navy    Shop 17 is developing,
shipyard veteran, many                    with greater ease         as a Sailor so its back   fabricating (creating)
great Sheetmetalists                      and speed, one thing      to that camaraderie       and installing
have passed through-                      remains the same--        of working with other     ventilation. “Ventilation
-yet their products                       pride in craftsmanship.   service members           is very important
remain on ships all                         First year apprentice   knowing that when         because there are air-
                                                                                              tight spaces on ships.
                                                                                              Steam passes through
                                                                                              some vents which
                                                                                              need to be sealed tight
                                                                                              because steam can
                                                                                              damage equipment and
                                                                                              personnel,” explained
                                                                                              Harty. “What we do can
                                                                                              help ensure safety on
                                                                                              ships… knowing that
                                                                                              these [Sailors] are able
                                                                                              to do their jobs because
                                                                                              we did ours is important
                                                                                              to me.”
                                                                                                 Safety is not the
                                                                                              only contribution
                                                                                              Shop 17 provides
                                                                                              the Fleet. They also
                                                                                              help support quality
                                                                                              of life by outfitting
                                                                                              galleys (kitchen area),
                                                                                              berthing (sleeping
                                                                                              area), and other
(Above) Working in the Brake Section of Shop 17, First-year Sheetmetal Apprentice             shipboard habitability
Lena Harty, works on pipe hangars. Harty was recently trained on the machine                  with furniture they build
and is eager to learn more. “I always want to be able to help in any position in the          through their layout
shop, I’ve always been one to get my hands into as much as I can and learn all I              and design division.
can,” she said. (Photos by Bill Black, Code 1170 Photographer)
                                                                                              (continued on next page)
8   Service to the Fleet, February 2011
(Right) Edward Burnette,
who has worked in sheet-
metal for over 40 years,
works on one of the many
projects inside Shop 17.
“Some shops continuous-
ly do the same thing but
in this shop you will get
experience and know how
in different jobs this is
                                                                                     “I always liked building or
important in this shop,”
                                                                                     taking things apart ... I feel
he explained.
                                                                                     getting the hands on is going to
                                                                                     help me with the academics.”
                                                                                     --Lena Harty, First-Year
(cont’d from previous page)
                                                                                     Sheetmetal Apprentice
Snyder explains the
importance of providing
these products and
doing it right. “The way
I look at it is, you got
the Navy out there,
and for example, we
build them a locker.
That might be the only
[personal space] that
a Sailor gets, and they                                                              “I work in one of the best
want something they                                                                  shops in the shipyard. My
can take pride in. If we      level of craftsmanship,      Furthermore, Shop 17      favorite thing about this shop
send a piece of junk,         the shop maintains its       supports the shipyard     is to seeing the products that
then they’re not happy-       own quality assurance        by providing other        we build out of a flat piece of
-I want to make sure          program. Once a job          shops with various        metal and what we can turn it
things that go out of         is finished, it gets         items they may need to    into--that’s what’s cool about
here are of the highest       turned back over to          complete their jobs.      our job.” --Edward Burnett,
quality,” he said.            the supervisor. The             One thing that         Sheetmetalist craftsman
   Edward Burnette, who       supervisor checks the        distinguishes
has been involved with        product to ensure the        sheetmetal workers
sheetmetal for over 40        dimensions are correct       is that they are one of
years and has worked          and that it looks good       the only trades that
in Shop 17 for four           enough to be shipped         designs, manufactures
years, agrees. Knowing        to its final destination.    and installs their own
he had a hand in                Other products Shop        products. According
outfitting ships excites      17 provides include          to Snyder, “A person
him. “When I see ships        fabricating and installing   who can fabricate
on the news, or carriers      workshop and stowage         understands a little      “My favorite thing about
that come into the yard,      facilities, non-structural   better how they can
                                                                                     Shop 17 is working with great
I feel proud knowing          bulkheads (upright           manipulate metal
                                                                                     people and fabricating, I truly
I’ve had a hand in some       wall) and partitions.        when they go to the
                                                                                     enjoy making sheet metal proj-
of the things on those        They also manufacture
                                                                                     ects. I like a challenge, it keeps
ships,” he said.              and install label plates.
                                                                                     you motivated.” --Jack Snyder,
   To ensure the highest                                   Continued on page 10      Shop 17 Supervisor

                                                                                     Service to the Fleet, February 2011 9
Shop 17 Supervisor Jack Snyder instructs his son, Joseph on a sheetmetal project. “It makes me feel good to
know my son is in the shop, he wants to be here, he likes doing sheetmetal work, he likes the fabrication of it all,
he really wants to learn this trade. Even at home he was always asking me ‘how do you learn this’ or ‘how do you
do that’ and my answer was and is, ‘the shipyard taught me,’” he said. (Photo by Bill Black, Code 1170 Photgrapher)

Shop 17, Cont’d from pg 9
waterfront. So if there is a problem with something       said, “Building something here, and bringing it to a
not fitting properly they can actually go out there       ship and seeing how hard and fast the waterfront
and fix it, or whatever they have to do to get it to      workers work and also how helpful and accepting
fit.”                                                     the military members are to [Shop 17]—there is
   Because of this, Burnette said, “To be a               just a great deal of teamwork that goes on.” With
sheetmetalist you have to have a wide skill               131 Sheetmetalists in the shop, 22 of whom are
set and know how to do many things because                apprentices, Snyder reiterated that, “There is also
there are so many different jobs to do, it’s very         a lot of teamwork within the shop, they take pride
important.”                                               in helping each other. Right now we have many
   Yet, with all the work that needs to be done,          apprentices in here who need help and training.”
Snyder emphasizes that safety is always a priority.         Burnette also agrees and experience has
“It’s not just about someone injuring themselves          taught him how important this next generation of
but there is always a possibility of injuring the         apprentices are to the shop. “Yes, Shop 17 is an
person next to you. Because of the constant               important part of the shipyard and it always will
grinding or beating on things in here, we wear            be as long as they’re making ships out of metal.
safety equipment for ourselves but also for the           You have got to have people working sheetmetal.
safety of others.”                                        When you see apprentices that come in here and
   Overall, collaboration with the shipyard and the       show initiative and see them trying hard to put out
Fleet seems to be the underlying theme in the             a great product-–you know as they develop over
Drive to Excellence for Shop 17. Harty, who would         time and through experience they are going to
like to one day become a trainer in trade theory,         excel and one day step into our shoes.”

10   Service to the Fleet, February 2011
The Need to Read:
Volunteers kick off Literacy Partnership Program
By Michael Brayshaw, Code 1160 Public Affairs Specialist


N     orfolk Naval Shipyard’s
      outreach coordinators were
looking for another way to serve
                                      off the ground, and excited to see
                                      so many come out to support our
                                      students.”
                                                                              such as an art workshop or playing
                                                                              board games. Accordingly,
                                                                              Shipyard Commander, Rear
the community. Some Cradock              Along with NNSY Outreach             Admiral Gregory R. Thomas,
Middle School students needed         Coordinator Valerie Fulwood,            capped off the day of the
help preparing for the Standards      Literacy Program Coordinator            program kickoff playing a game
of Learning (SOLs) tests. And a       Marie Parish was instrumental           of basketball with the students.
state-sponsored Literacy Through      in setting up the program at            Thomas’s 20-year-old son, Matt, is
School Libraries Grant helped         Cradock. Parish has partnered           also a program volunteer.
bring the two groups together.        with NNSY since 1996 when the             According to the shipyard
  The result is the Literacy          shipyard began tutoring at Emily        volunteers donating their weekend
Partnership Program, which began      Spong Elementary School, where          time to this program, they are
Jan. 8. Shipyard volunteers donate    she formerly worked. “We                getting as much benefit out of the
two Saturdays per month helping to    are anticipating with this many         program as the students. Sandra
improve reading skills of students    tutors, we will be able to serve the    Bishop, a NNSY Defense Logistics
and preparing them for their SOLs.    majority of our students [who need      Agency contractor, said, “All my
Volunteers help students attain       the assistance],” she said. “We’re      kids are
a more comprehensive view of          very appreciative! Our hearts are       grown,
reading by closely examining such     very happy and full.”                   so I’ve
elements as plot, point of view and      Parish added that an attraction      missed that
the author’s purpose. The Literacy    for            student participation    motherly
Through School Libraries Grant        is                 concluding           feeling.
funds materials and equipment for                          each Saturday
the program.                                                session with
  “It was perfect! It was like                               fun activities
everybody walked in at the
same time,” said Dr. Rosalynn
Sanderlin, Cradock Middle
School Principal. “We’re
excited about getting
the program
                                                                              (Continued on
                                                                              page 22)




     As part of NNSY’s Literacy Partnership Program, Cradock Mid-
     dle School 5th grader Ricardo Hatcher gets some help in reading
     from NNSY Defense Logistics Agency Contractor Sandra Bishop.
     (Photo by Michael Brayshaw, NNSY Public Affairs Specialist.)


                                                                                      Service to the Fleet, February 2011 11
Although it is not a Lean event, Angel Eastman, Code 100PI (Performance Improvement)
                      Black Belt, facilitates a NNSY parking team event by utilizing Lean tools such as a Plan of
                      Action & Milestones (POAM) template tailored to the specific issues which need to be ad-
                      dressed regarding the current parking instruction. (Photo by Michael Brayshaw, Code 1160
                      Public Affairs Specialist.)

Black Belt, Cont’d from pg 5
budget and on schedule,” she said.          high quality and within budget, and     graduated high school with honors,
  Eastman believes strongly in              Lean targets all of those things.”      lettered in various sports such as
L6S methodology. “When Lean                   This former World Champion            swimming, track and cheerleading,
events are executed throughout the          is very familiar with the ideas of      went on to become a VT graduate
shipyard it better enables us to get        achieving major goals one step at       and is currently working to support
ships out faster to the Fleet—our           a time. “Getting my black belt in       the priorities of the Navy.
customer,” she said. “Even small            karate was probably the stepping           “I may not have gone into
savings in the present can add up           stone for the rest of my life. It       the military but I feel like, as a
to surmountable time and dollars in         gave me discipline, motivation          civilian, I am serving my country
the future.”                                and self confidence. It provided        indirectly,” she said. “We [NNSY]
  Yet, Eastman knows the process            the right attitude, responsibility      are saving time and money by
is ongoing. “You can’t solve world          and accountability on how to            reducing travel and waste, and
hunger with only one truck of               do whatever I want to do or be          facilitating teams to perform
food – it might be a place to start         whatever I want to be,” she said.       Lean, the shipyard is embracing it
but it won’t solve every problem            In fact, her life is full of evidence   because they did it--they own it--
all at once. That is why there are          of the idea of personal mastery,        it’s theirs and it’s how they want
multiple and ongoing Lean events            an idea that comes from the book        it. And next year they can go at it
throughout the shipyard … the               The Fifth Discipline by Peter           again and see if they can make it
Fleet also wants the ships delivered        Senge, and a discipline that is part    even better.”
safely and securely, on time and at         of a Learning Organization. She
12   Service to the Fleet, February 2011
demand for parking spaces decreases as well as wait


        TIP Service:
                                                          times at the gates.
                                                            The program is a benefit for military and DoD
                                                          personnel and open to contractors for a fee. Interested
                                                          riders typically wait until the beginning of the month
         Reduce Stress,                                   for their application to be processed and for space to
                                                          become available. With gas prices creeping past $3.00

           Drive Less                                     a gallon, TIP users can save significantly on travel
                                                          expenses. “Even though I have a relatively small car,
                                                          I still save about $280 a month,” said Ryan Vann of
     A commuter van pool program saves money              Shop 89 (Pure Water), who has been enrolled since
     and decreases congestion by encouraging              June 2010.
     ride sharing amongst commuters.                        An added benefit of TIP is the Guaranteed Ride
                                                          Program, which can give a commuter a taxi ride back
     By Brian McNeal, Code 1160 Public Affairs            to their pickup location for only $3.00 in case of a
                                                          mid-day emergency.

M      ore than 600 Norfolk Naval Shipyard                  Bill Moore of Shop 1500 (Public Works), who drives
                                                          a van from Gloucester, is happy about the opportunity
       (NNSY) employees have done their
                                                          to save resources. “I’ve been doing this for a couple
part to save money and minimize their                     of years now and I have 14 people in my van. I’d
environmental impact by enrolling in the                  like to add another one. It’s a good way to get to
Transportation Incentive Program (TIP) in                 work because you aren’t by yourself. I also feel great
order to commute to work.                                 knowing I’m doing my part to help the environment
  The TIP program, an initiative formed in conjunction    and I am sure everyone in my van feels the same
with Hampton Roads Transit (HRT), is a commuter           way.”
van pool program designed to decrease congestion by         If you are interested in enrolling in TIP or would like
encouraging ride sharing amongst commuters. NNSY          more information, contact Hernandez at 396-8015.
employees have 37 different van routes covering most      SHIRLEY
of Hampton Roads and going as far away as Franklin        SHE SAVES
and Elizabeth City, N.C. Riders typically meet            MONEY--
their van at an authorized pickup location such as a      Shirley Nelson,
shopping center.                                          a NNSY Staff
  Since its inception in 2001, 23 area employers have     Accountant
joined the program. In 2010 alone, TIP has prevented      (Code 610.1),
almost a million pounds of Carbon Monoxide from           takes advan-
being introduced into the environment, according          tage of the
to HRT. “The impact a car has on the air pollution        TIP program.
is obvious, especially when you look at what they         Nelson lives
scrape off the tunnel walls,” said Portsmouth Naval       in Zuni, about
Hospital’s Chris Caputo, a two-year TIP user.             an hour drive
  The benefits of TIP are not limited to just an          from Norfolk
environmental impact, said Program Analyst Maggie         Naval Shipyard.
Hernandez. “I have people who have been in the            (Photo taken by
program since the beginning and they love it. It’s less   Dave Pastoriza,
stressful for them. They don’t have to deal with all      Code 1170 Pho-
the traffic, especially the riders who come from as far   tographer.)
away as Franklin. They can actually sleep on their
way to and from work. Ninety-nine percent of the
participants are happy and content with the program.”
The benefits of TIP are felt by non-users too as the
                                                                                       Service to the Fleet, February 2011 13
Learning Organization:                                         “Learning organizations create a
Acquiring knowledge and innovation to survive                  culture where people continually
and thrive in a rapidly changing environment.                  expand their capacity to create the
Information from Code 100PI (Performance Improvement)
                                                               results they truly desire, where new
What is a Learning Organization? A Learning Orga-              and expansive patterns of thinking
nization (LO) fosters an empowering culture where
everyone focuses on continuously developing orga-
                                                               are nurtured, where collective aspi-
nizational competence and learning together to create          ration is set free, and where people
the desired results; some characteristics of a LO are:
                                                               are continually learning how to
•	   Create a culture that encourages and supports con-
     tinuous employee learning, critical thinking, and risk    learn together.”--Peter Senge, Author of the Fifth
     taking with new ideas                                     Discipline, Art and Practice of Learning Organizations
•	   Allow mistakes, and value employee contributions,
•	   Learn from experiences and experiments                    future to achieve a goal. (Example: Fall 2007, Univer-
•	   Disseminate the new knowledge throughout the or-          sity of Hawaii Warriors inspired a statewide Shared
     ganization for incorporation into day-to-day activities   Vision of a 12-0 undefeated season and the team
•	   Systematically learn from experience of what works        receiving an invitation to a BSC Bowl game.)
     and what does not work. The goal of learning is           Team Learning: Open and honest dialogue within a
     increased innovation, effectiveness, and performance.     group; enables the team to “think together” to mobi-
                                                               lize energy toward a common goal. (Example: Talking

T     he foundation of the Learning Organization at
      NNSY stems from five disciplines which enable a
shift in organizational thinking and function:
                                                               story to plan a job; deciding as a team how the job is
                                                               best accomplished. After, hold a “talk story session” to
                                                               learn what the team did and did not do well so results
Personal Mastery: clarifying what really matters per-          will or won’t be duplicated and/or improved.)
sonally and professionally. Living in service to one’s         Systems Thinking: Awareness of how one thing af-
highest aspirations, from discipline to process. (Ex-          fects another, with the ability to see the “whole pic-
ample: Setting a goal to be a qualified zone manager           ture.” This enables understanding and deals with the
and then doing everything it takes to develop skills to        influences that shape the outcomes of actions. (Exam-
fulfill that intent.)                                          ple: The original intent of bringing the mongoose to
Mental Models: How one sees things. Deep-rooted                Hawaii was to control the rat population. Unfortunate-
assumptions, impressions or images of how one un-              ly, no one realized that the mongoose would be sleep-
derstands the world and takes action. (Example: One            ing while the nocturnal rat is out and about. Failure to
person’s mental model of a police officer may differ           foresee the environmental impact of the mongoose on
from another’s depending on experiences.)                      Hawaii caused other indigenous animals to become
Shared Vision: Teams identifying shared ideals of the          extinct as well.)
14   Service to the Fleet, February 2011
FY 2010             Through                 FY 2011               FY 11 Actuals
                                            Sept. 30 2010                                     (Dec 31)
         RIE/Projects
          Scheduled           99                                       ~100                < Notational Plan

         RIE/Projects
            Executed          96                  487                                                 10

         RIE/Project
        Participation        965                 6031                  1500                          108

           First Time
         Participants        368                 3348                   800                           69


 Yellow Belt Training        785                 1990                   720                          127


Lean Before and After: Continued Performance Improvement
Information from Mike Hansley, Code 100PI.2 (Performance Improvement) Lean Implementation Division


T     he information above relates
      to Lean events and participa-
tion for the Fiscal Year 2010 and
                                      shipyard transformation process.
                                        NNSY is also focused on 5S+2 in
                                      order to improve workplace orga-
                                                                              In 2010, four new NNSY person-
                                                                            nel became Black Belts through the
                                                                            efforts of Performance and Im-
2011.                                 nization and identify safety and      provement (Code 100PI) and there
  Lean events will continue           security issues to prevent injuries   currently are two more in training.
throughout the shipyard. Key areas    or violations.                        There are also over 20 certified
are submarines, carriers, amphibi-      NNSY continues to build the         Green Belts, with additional Green
ous ships and other ship servicing,   capacity and capability for Lean      Belts being trained.
and facilities and infrastructure     through Black Belt and Green Belt
through the Vision 2035, a planned    training and certification.


                                                   Lean articles will now be found under a new
                                                   Performance Improvement Masthead which will read
                                                   “Continuous Performance Improvement” (see above, pg.
                                                   14) versus the older version of the Masthead (left). This
                                                   section of Service to the Fleet will now include information
                                                   in regards to the newly established Learning Organization.
                                                   The next few issues will be devoted to delving into the Five
                                                   Disciplines of a Learning Organization.




For more detailed information, NNSY’s 2011-2015 Strategic Plan can be found under the “Command Initia-
tives” heading on the NNSY InfoWeb. Vision 2035 can be found on the NNSY InfoWeb under “Code 980 (Pro-
duction Facility and Equipment Management Division).” The Command Dashboard, which is a tool that mea-
sures performance of NNSY, is also available on the NNSY InfoWeb under the link “NNSY metrics.”

                                                                                     Service to the Fleet, February 2011 15
“We have a responsibility to
                                           become an extension of each
                                            other’s best self and make
                                             the yard an example of what
                                              America can become.”    - Dr. Samuel Betances, diversity trainer and consultant




Embracing Change:
Traditional Thought Challenged at Dr. Martin Luther King, Jr. Celebration
By Brian McNeal, Code 1160 Public Affairs Specialist


K     eynote speaker, Dr. Samuel
      Betances, brought a message
of mission-driven diversity and
                                           without consideration of race or
                                           gender, getting the most talented
                                           people into a position to succeed.
                                                                                    have unbalanced views. If we are
                                                                                    normal we tend to play favorites
                                                                                    with our family. It’s that the
embracing workplace cultural               “Diversity is about how do we            corporate family in the organization
change during Norfolk Naval                incorporate new demographic              has not always been as expansive,
Shipyard’s (NNSY) Dr. Martin               groups and how do we do it               so we look out for people we know
Luther King, Jr. celebration on Jan.       without creating the notion that         but we don’t always know how
14.                                        it’s about representation,” said         to get to know people we don’t
    Betances, a diversity trainer          Betances.                                know.”
and consultant who has worked                 “It’s about the organization.            The holiday celebration
with Fortune 500 companies and             There is a difference between            continued with a ceremony opened
the Armed Forces, delivered this           changing the bulletin board and          by Dalia McGlone, Code 100PI
message during both a diversity            changing the organizational              (Performance Improvement),
training session and later the             culture.”                                and featured Code R.E.D.‘s
ceremony recognizing King’s                    Many in attendance were taken        James Brown, Code 222, who
impact on American history.                by surprise, as Betances strayed         sang the national anthem, as
    During the diversity training,         from traditional messages and            well as a tribute given by George
he stressed how vital it is for naval      exclaimed that discriminatory            Eason, Code 2301, who gave a
leadership on all levels to anticipate     feelings are natural.
the future of the workforce, and              “If we are normal we are likely to
                                                                                                   Continued on page 17
16   Service to the Fleet, February 2011
Change, Cont’d from previous page

rendition of one of King’s famous speeches, in fact
his last speech. Special guests in attendance included
handicap committee chairman Paul Maddrey, Shop 99

                                                                      “THE
(Temporary Services), and members of the Hispanic
Committee.

                                                                    TIME IS ALWAYS
     Following a welcome from Shipyard Commander,



                                                                      RIGHT
Rear Admiral (Sel) Gregory Thomas, Betances
continued to deviate from the expected and posed the
question, “Does King deserve a national holiday?” He
favorably compared King’s legacy with many icons
of American history including George Washington,
Abraham Lincoln and Christopher Columbus. James
Jones, Code 100PI, felt the presentation left a lasting

                                                                               DOWHAT IS
impact.
  “I took away from his presentation that diversity of                    TO

                                                                        RIGHT”
thought is what is needed to improve performance.
It’s a great reminder of the work Dr. King did to help
ensure that all deserve to be treated the same way in
every circumstance.”
  Betances went on to captivate attendees with                             --Dr. Martin Luther King Jr. (U.S. Civil
his journey from high school dropout, seemingly                            Rights leader & clergyman, 1929-1968)
wanted by no one, to earning a Doctorate at Harvard
University.
  “I hope this moment will allow [us] to begin to
appreciate how [we] can continue to build on the
legacy by mentoring each other and growing each
other, so that we become an extension of each other’s
best self to make our country stronger, healthier and
freer than we found her.”


    Dr. Martin
(Right)                            bodiness,” which symbolized
Luther King, Jr.                   the celebration of human
                                   worth and the conquest
was a vital figure of the          of subjugation, gave black
modern era. His lectures and       and poor people hope and
dialogues stirred the concern      a sense of dignity. His phi-
and sparked the conscience         losophy of nonviolent direct
of a generation. The move-         action, and his strategies for
ments and marches he led           rational and non-destructive
brought significant changes        social change, galvanized
in the fabric of American life     the conscience of this nation
through his courage and            and reordered its priorities.
selfless devotion. This devo-      His wisdom, his words, his
tion gave direction to thirteen    actions, his commitment,
years of Civil Rghts activities.   and his dream for a new way
His charismatic leadership         of life are intertwined with
inspired men and women,            the American experience.
young and old, in this nation      For more information go to:
and around the world.              http://www.thekingcenter.
  Dr. King’s concept of “some-     org/DrMLKingJr/
                                                                                   Service to the Fleet, February 2011 17
Behavior, Cont’d
from pg 7                                  comes to ownership and         mission always. When                       explained and went on to
                                           accountability as well as      these priorities are in                    say, “there is nothing that
Report Form (SDR), and                     a vested interest in each      place cost and schedule                    overpowers the influence
numerous other initiatives                 other’s safety –it should      will follow. Although                      of you watching out for
focused on changing                        be at the top of the list      safety and quality are not                 me and me watching out
mindsets of all personnel                  from a shared vision of        variables, scheduling and                  for you times 9,000 or
(regarding ownership                       what we can get behind         cost can be.                               more people.”
and accountability for                     and support and execute          “We don’t want to—but                        Chantry stressed this
safety), 87 percent of                     as a shipyard.”                we can be late--it can                     idea doesn’t just concern
safety deficiencies have                     This Strategic Team          cost more. Do we have                      safety, but quality is also
been identified by people                  also identified that no one    any other choice than                      included, not only in
outside of the Safety                      should use assumptions         to be safe? Do we have                     the willingness to report
Department. This, said                     when it comes to safety.       any other choice but                       discrepancies but to look
Zydron, shows more                         Although at times it           deliver a first-time quality               out for each other.
people are looking out for                 may seem the yard              product?” Zydron asked.                        “We don’t want those
safety issues versus only                  emphasizes scheduling            The Strategic Team also                  outside of the shipyard
a small designated group.                  and cost (in order to          demonstrated the real                      pointing out our quality
  “Safety is a delicate                    meet the demands of the        power within a culture                     deficiencies—we want
balance between trying                     Fleet), NNSY leadership        change is found within                     to self-identify them. It’s
to make the goal and                       believes safety and            smaller peer groups--                      okay if during the process
maintain safe practices.                   quality must always be         person-to-person. “When                    we find a mistake--when
It’s this sort of change,                  at the forefront and are       you are in the ‘heat of                    we do, we can get it
where safety becomes                       working hard to stress         battle’ and you’re welding                 fixed. Don’t just rely
a part of personal                         this more than ever as         upside down in a bilge                     on the inspector or the
ownership and there is a                   can be seen by recent          area and you’re trying to                  regulator,” he said.
connection between the                     advances in ongoing            get the job done, that’s                       Chantry explained
behavior and the goal.                     Learning Organization          when it might be easier                    quality is not only
This has led to several                    initiatives.                   to cut a corner--but that’s                essential to the products
positive short-term                          Zydron also expressed        when it’s important                        NNSY produces but also
results across the yard,”                  that the right mindset for     that your buddy, down                      the significance of what
said Zydron. “Safety                       NNSY is to understand,         there with you, has the                    is being worked on daily.
is something everyone                      across the board, that its     right mindset too and is                   “We are supporting the
can align with when it                     priorities are safety first,   looking out for you,” he                   mission of the Fleet.
                                                                                                                             We are enabling
                                                                                                                             our Sailors and
                                                                          Make a Difference:                                 helping ensure
                                                                          From your yard to the Shipyard                     their ship is ready
                                                                                                                             for its mission. It

 Ownership:
                                                                          We owe it to ourselves, our coworkers and
                                                                          our neighbors along the Elizabeth River to be      doesn’t get any
                                                                          better environmental stewards and dispose          more important
                                                                          of trash and cigarette butts appropriately.
                                                                          You would not tolerate this behavior in your
                                                                                                                             than that,” he said.
                                                                                                                               When all is
     No Butts About It!
                                                                          own yard and neither can we at Norfolk Naval
                                                                          Shipyard.                                          said and done,
                                                                          Employee carelessness such as this shown at        Zydron, Chantry
                                                                          left allows trash and debris from our facility
                                                                          to be carried by storm drains directly into the
                                                                                                                             and the Strategic
                                                                          tributaries along our waterfront.                  Team they
                                                                                                                             champion agree
                                                                          Be accountable; be responsible; take owner-
 (Photo by Mike Johnson, a Code 106.31 Environmental Engineer.)           ship and make a difference!                          Continued on
                                                                                                                               next page
18   Service to the Fleet, February 2011
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  • 1. Sample Feature and News Stories 2010-2012 Norfolk Naval Shipyard Jennifer Zingalie
  • 2. 100 Years of Aviation Started Here By Jennifer Zingalie, NNSY PA Specialist Norfolk Naval Shipyard (NNSY) has been building and repairing the Navy’s future force and supporting warfighting readiness for over two centuries. When in November of 1910 employees were tasked to create a platform, on the forward superstructure of Scout Cruiser Birmingham (CL-2), NNSY forefathers worked night and day to meet the call that current shipyard workers know as, “any ship, any time, anywhere”. The platform would serve to launch, for the first time ever, a plane from a warship. According to Hampton Roads Naval Museum, well respected naval architect William McEntree designed an 83X24 foot deck. However, none of his calculations had time to be confirmed through experimentation. In fact, the design was merely based on the distance and height, from the ship’s open bridge to its bow, versus aeronautical insight. The shipyard also hoisted the plane to the deck of the Birmingham the morning of the planned launch, after which the ship steamed away down the Elizabeth River to make history. Interestingly, the launch was planned just seven years after the Wright brothers proved they could defy gravity. The event was vigilantly coordinated, in a two-week span, between 24-year old demonstration pilot Eugene Ely and Capt. Washington Irving Chambers, the first U.S. Navy officer to direct and research aeronautic activities. The day was marked as rain-filled and windy in Hampton Roads but Ely was not deterred and by 3:15 of Nov. 14 he was ready to launch. The platform had been built at a downward angle of 5 degrees. After the Curtiss pusher plane took off, it seemed to onlookers, Ely--who could not swim--would meet a watery doom. In fact the plane’s tires splashed water into the propeller. Eventually with level wings and engine at full throttle Ely rose to the occasion. Yet, he only got 2 ½ miles before he realized there was damage to the propeller and quickly made the decision to land. He landed at Willoughby Spit although the plan had been to do so at the shipyard’s parade ground. The landing took place near, what is now known as Chamber’s Field, Norfolk Naval Station’s main airfield. Two months later Ely would again make history. This time he would take off from and land on the armored cruiser Pennsylvania. Only one day later, Lt. Theodore G. Ellyson would begin flight training and become the Navy’s first aviator. Forward thinking, innovation and a ready spirit, as one author put it, enabled “the Navy to accomplish what no other had attempted.” This month, naval aviation celebrates 100 years of flight and NNSY remains a predominant component striving tirelessly to provide readiness to the nation and Navy. As those who have gone before, the commitment of each shipyard employee is exemplified in cohesive dedication to safety, timeliness, cost effectiveness and high quality work.
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  • 4. History Maker: One Woman’s Victory Story Code 950 Carol Pugh Inducted as First Female Group Superintendent By Jennifer Zingalie “Victory is not won in miles but in inches. Win a little now, hold your ground, and later win a little more.”-- Louis L'Amour, America’s Story Teller It was an historic day for Norfolk Naval Shipyard (NNSY). Carol Pugh of Code 950 (Electrical/Electronics) was inducted as the first female Group Superintendent Feb. 25, at a ceremony held in building 510. Many came to share in the celebration. Amongst those in attendance included Pugh’s brother and special guest speaker, Master Chief Kenneth Pugh who previously served as the Command Master Chief for NNSY. He recognized Carol for her personal dedication not only to the shipyard, but to all Sailors in the Fleet. According to Master Chief Pugh, her commitment was indicative of her promotion to such an honorable position. Other notable attendees were members of the Superintendents Association, Naval Civilian Mangers Association, Federal Women’s Program and several NNSY apprentices. Shipyard Commander Rear Adm. (Select) Gregory Thomas said of Pugh, “One of the many things which makes the shipyard special today is that you get to where you are because you’ve earned it. Carol earned being a group superintendent at one of the most demanding and challenging shops on the waterfront … she earned it every step of the way.” Carol Bland, Nuclear Electrician who has worked with Pugh for over 12 years said, “Carol has moved from supervisor, floor manager, and nuclear director. I now know that you can do anything if you just try. She is my hero; ‘history in the making.’” When it was her turn to speak, Pugh said she was overwhelmed because although she recognized her induction as an historical day--she wanted to remind all shipyarders of their contributions to history. She mentioned notable dates such as Oct. 12, 2000 and Sept. 11, 2001, when the shipyard was amongst first responders for both the USS Cole (DDG 67) attack and the attack on the Twin Towers in New York City. “Those who worked on the maintenance repairs or availability, you helped show our enemies the strength of our nation and the people that make up this nation. I want to thank-you for your historical contributions,” she said. Pugh also went on to tell a personal story of her third/fourth year apprenticeship. She mentioned an installation project of a cable that proved to be a challenging job. At the same time, she and the team she worked with had a supervisor dedicated to keeping them on schedule, but the project didn’t seem to be going that way. One night, tired and exhausted, Pugh went home and fell asleep. She was awakened only a few hours later with a knife to her throat. “An assailant had broken into my home and whispered, ‘if you don’t scream I won’t kill you or your family’,” Pugh explained. At which time Pugh explained how many things passed through her mind, her hopes, the safety of her family, her life. “Then I thought about that cable,” she said as the crowd laughed. “I turned to that would be assailant and I said, ‘Sir, I am not done with my apprenticeship program and I have things I need to complete and furthermore, if you knew the supervisor we are working for you’re going to have to explain to him why I am not there tomorrow’,” she
  • 5. said. Although the crowd seemed to enjoy the story and her ability to lighten it with humor, Pugh made her message clear. “What I wanted to tell you is, in the face of adversity there will be challenges you will have to face. There are two roads you can take—victim or victor. As the shipyard embarks on a workload unprecedented from obstacles we have not had to face in times past- I encourage you to choose the path of being the victor versus the victim. Thank-you for all that you do in this shipyard. Let’s approach our history together choosing the correct path.”
  • 6. From Idea to Reality By Jennifer Zingalie, PA Specialist At first it was only an idea. For former Shop 38 (Outside Machine Shop) Victor Davis, it was another valve check which includes taking a nut off of a trim drain, typically a two or three person job and a process that often leaves tools and nuts damaged. “There has got to be a better way,” he joked with his friends. His frustrations lead him to sketch an idea at home during his off time. But still he thought—“it’s only an idea”. Coincidently, the next day as Davis stood in the tool room line to perform more valve checks he filled his wait time by viewing the shipyards “Access Channel” (digital signage). Suddenly, an advertisement which read “Bright Ideas” appeared on the screen with a phone number that seemed to beckon him to call it, and he did. “The phone call put me in contact with Pipe fitter mechanic and Union Stewart, Bob Barfield,” said Davis. He showed Barfield his drawing and together they filled out a form which helped further explain the idea. It was then reviewed by a panel of (XXXX) to see if it would save time and cost, improve quality or safety. The review also examined if the right people, materials and equipment were available to turn the idea into reality. Davis idea met all the right requirements and was approved for prototype. One week later Davis met with Barfield in the Rapid Prototype Center located in building 171 on the third floor. What is Rapid Prototype? The Rapid Prototype Center is a core team of mechanics represented by a Toolmaker, Woodcrafter, Sheet metal, and Fabric worker with the necessary performance improvement tools, specific industrial trade knowledge, and equipment to quickly develop working prototypes for solutions to Shipyard performance improvements.“It’s the try before you buy concept,” said Davis. And like something out of the future, NNSY is able to do this with ease with a Z-Corp Z650 3D printer--a three dimensional copier machine. One should not be deceived by the name; this “copier/printer” actually produces 3-D models and prototypes using plastic and printer ink. First an idea is turned into a computer aided design (CAD) which includes a detailed diagram complete with dimensions and textures. The machine roars to life after the CAD has been inserted and soon the idea is a tangible item that can be held, observed and analyzed. Davis idea includes a barrel spanner threaded into a strong back plate that bolts to the bonnet of a ball valve. The threads on the barrel spanner and strong back plate match the threads on the valve stem packing nut. This allows for positive engagement of the
  • 7. barrel spanner tangs into the slots of the packing nut for removal without damage to the packing nut or internal bonnet threads. This particular tool can work on up to three different valves. Seeing his idea come to fruition excites Davis, not only because it creates an immediate process improvement, but because he knows he isn’t the only person out there with an idea. “Right now I can think of at least five people who have created their own tools and keep them in their tool bag,” said Davis. “Now, when people share their ideas everyone can benefit from them.”
  • 8. Wounded Warriors Continue to Serve at Norfolk Naval Shipyard By Jennifer Zingalie, C1160 Public Affairs Specialist For Staff Sgt. James Faraci, attending the Norfolk Naval Shipyard (NNSY) Wounded Warrior Symposium May 4 wasn’t just for a conversation it was for an opportunity; an opportunity to serve. Although at first sight it may not be obvious--the stout Marine is a Wounded Warrior. During his 12 years of Service, the 31-year old and father of three has been deployed to Iraq three times. In 2004, during four days of intense fighting in what is now known as the Battle of Ar Ramadi, Faraci, the former infantryman, was blown off a wall he had been leaning against, which had been hit by a rocket. During another deployment in 2006, he had to hastily jump from a moving Humvee to avoid an Improvised Explosive Device. Because of these incidents, he suffered severe hearing loss and sustained knee damage. Recently at a duty station in Norfolk, Va. he was able to be completely checked out at medical facilities. From there, he found out he had irreparable nerve damage in his arm which has lost almost all sense of feeling. He also learned he was suffering from Post Traumatic Stress Disorder (PTSD), an anxiety disorder triggered by traumatic events. Faraci was sent on to a medical board which determined he was no longer fit for duty. He was then transferred to the Wounded Warrior Program. Two days later, he was at the NNSY Wounded Warrior Symposium. “I definitely feel this is an important program, especially for these guys coming back from deployments to Iraq or Afghanistan. I think it gives the guys coming back a sense that people want them, people care about them. They didn’t have that back in Vietnam or Korea. Honestly, I feel if anyone can do the job the military does they could do anything else,” said Faraci. According to Jason Araugal who is on special detail at Naval Sea Systems Command (NAVSEA) the national average unemployment rate for people between the ages of 18-26, is at approximately 24 percent. “For Wounded Warriors that number is double,” he said. “Many of these folks are coming home without the skills they need to enter the workforce. Some may need help modifying their aspirations and transitioning back into civilian life which can be difficult. There are many ways to get them the help and skills they need through mentorship, training, education and internships. We encourage what they want to do.” NAVSEA Special Placement Analyst Jenna Sarafin added, “A Wounded Warrior is someone who is wounded, ill or injured 30 percent or more. In order to work at NAVSEA, injuries don’t have to be combat related.” “What we do is take their resumes and get them to hiring managers and provide them with great candidates who are able to do the job.” As the shipyard aligns itself with NAVSEA it has followed their lead in supporting the Wounded Warrior initiative and provides training, apprenticeship
  • 9. opportunities or a full-time career. It also allows some active duty to come into the shipyard and receive on-the-job training to see if it would be a good fit for them. If it is, once they are off active duty, they are offered a place of employment. James McCullough, NNSY Diversity Officer said, “When we started researching this program we found out there was a lot of experience--whether it was education or skills it’s all there. We have a resource we can use,” he said. “Wounded Warrior Program will become a part of our culture.” Kenny Bullock, a 20-year Navy veteran and former First Class Boatswain Mate who had heard about Wounded Warriors several times was hesitant to utilize the program. “I guess the thing is I don’t feel worthy. There are others out there whose injuries are a lot worse than mine but it is important for Wounded Warriors to take and accept the help and care they can get. This program is not a handout, we need this. It is something that helps people,” he said. Sarafin added, “This program doesn’t just stop at getting them a job. We work to help get them out of debt, with programs like USA Cares and with other military agencies that help find resources for them. We also help get children on priority one daycare in military facilities so that they can get to work. The things we do go way beyond simply getting people positions in workplaces.” Shipyard Commander, Rear Adm. (Sel) Gregory Thomas, believes strongly in the Wounded Warrior Program. “These are people who have a profound understanding of what it means to put it all on the line and serve others. I think connecting to them helps us as a shipyard better connect to who it is we serve and why,” he said. “Now it is our opportunity to serve them in return and give them an opportunity to continue to serve. It is a continuation of what we love to do as a shipyard.”
  • 10. Heavy Metal Artists Support Readiness By Jennifer Zingalie, C1160 Public Affairs Specialist Norfolk Naval Shipyard (NNSY) is the last of the four naval shipyards to still house the boilermaker craft. As one of the smallest shops in the yard, Shop 41 has 104 boilermakers; they perform work both here and travel extensively to assist the other yards. As premier craftsmen, boilermakers have, throughout time, not only built boilers which generate steam; but also influenced the nation’s economy, social infrastructure and military readiness. The profession of boilermaker dates back to the 1800’s. Their relevance greatly advanced during the Industrial Revolution when the need for steam, which began with the railroad, was in demand. As industry advanced it was only natural this unique craft would take a major role in naval shipbuilding. Although NNSY no longer builds ships, the need for boilermakers remains. According to Shop 41 Resource Manager Andrew “Radio” Friesen, a boilermaker must be a jack of all trades. Because of their expertise in fabricating heavy steel plates, a boilermaker can also perform the work of such trades as a sheetmetalist or ironworker—in fact, their ability to bend metal is unmatched. “I first came into the shipyard in 2006 as an apprentice—at the time, I was so excited to get an interview it didn’t matter what I would be doing—I didn’t really know what a boilermaker was,” said Ebony Lee, Shop 41 boilermaker mechanic. Now being in the yard for over five years she could easily explain this complex job to a child. “A boilermaker is anyone who fabricates, assembles, installs, tests or repairs boilers,” she said. “And boilers supply steam to drive turbines in ships and most power plants. If you didn’t have boilermakers then [some] ships wouldn’t move.” They also provide hot water used to cook and bathe. Boilers not only help move ships, but they also have a long life-span; some can last up to 50 years. Because of this, boilermakers must maintain and upgrade things such as boiler tubes, heating elements and ductwork. They also do things such as clean vats (large containers used to hold liquids), repair defective parts using welding equipment, and inspect fittings and check valves just to name a few. According to third-year apprentice Shannon Love, “Although we fabricate and install our own products we do rely on other shops such as Shop 38 for things like install with a check valve or Shop 56 for piping.” The work of a boilermaker is typically demanding. Lee explained, “In this job ‘only the strong survive.’ You need a strong personality and to be strong physically because you do a variety of things; you may have two or three jobs in one day. You also need to work well under pressure—meeting deadlines while providing quality work and doing so safely.” In addition, Love also said safety is what helps get the job done right the first time. He believes this is important because it is essential to getting everyone home to their families and ships back to their mission. It is also for this reason he feels safety and teamwork go hand in hand. “It’s no different than when I was a Marine in Iraq. You look out for the guy on your left and on your right--it’s the same way in the shipyard.” Friesen explained like in all NNSY shops, safety certainly is a top priority. This is because the work a boilermaker does is often in small and cramped quarters inside a
  • 11. boiler, vat or tank. These areas are not only confined, but can also be dark, damp and poorly ventilated. Personal protective equipment such as a hardhat is a must, but a boilermaker may also be required to wear a harness, protective clothing or a respirator. “Paperwork is also crucial,” said Friesen. “It’s vital we check over our specifications. The paperwork gives every detail from what boiler you’re working on to what needs to be done. You don’t want to make the critical mistake of opening the wrong thing because you didn’t look at your paperwork. We are working with steam pressure and air ducts and remove covers that can weigh up to 270 pounds.” However, safety and quality seem to be second nature to Shop 41; according to Love it is simply a part of their craft, one which is continuously moving forward. Boilermakers throughout time have had a hand in many things--from the blast furnaces used to create steel, to the riveting of bridges and ships, to helping build solid fuel rocket boosters used to send astronauts into space. Across the nation, power houses and hydroelectric facilities, which support the American way of life, are built and maintained by boilermakers just like those in Shop 41. Although some would say the future of boilermakers is gas turbines and nuclear power, for this shop the future is clear. “No matter what happens we’ll always be Shop 41,” said Lee. “At the end of the day, the most important thing is that we are here for our Navy which fights for our country--that is the significance of our shop.”
  • 12. Press Release Public Affairs Office FOR IMMEDIATE RELEASE Norfolk Naval Shipyard Ph. 757-396-9550 c. 757-374-6691 jeffrey.r.cunningham@navy.mil Norfolk Naval Shipyard to Temporarily Close Gate 15 City of Portsmouth Traffic Patterns May be Affected Norfolk Naval Shipyard will close Gate 15 beginning Dec. 20 and is expected to remain closed for approximately four months. The closure comes in order to complete gate construction upgrades. For the duration of this renovation the hours of Gates 15B and 36 will be 4:30-8 a.m. inbound with Gate 36 reopening outbound at 2:30-5 p.m. Monday through Friday, Gate 36 will be two lanes both inbound and outbound. Gate 3, 14A and 18 will open 5-8 a.m. inbound and 2:30-4:30 p.m. outbound Monday through Friday. Gate 10A, parking lot, Port Centre will be open 6-7:30 a.m. to inbound foot traffic and reopen to outbound 2:30-4:30 p.m. Monday through Friday. Upon exiting the truck inspection station, commercial vehicles should utilize Gate 29 which will open 4:30 a.m. to 6 p.m. to inbound and outbound traffic Monday through Friday. Gate 10 will be open 24 hours-a-day, seven days-a-week to inbound and outbound traffic. --USN-- If you would like more information about this topic, contact the Norfolk Naval Shipyard Public Affairs Office at 757-396-9550
  • 13. NORFOLK NAVAL SHIPYARD (June 29, 2011) – Thirty-three years of service came to an end as the Los Angeles-class attack submarine USS Philadelphia (SSN 690) inactivation ceremony was held June 29 at Norfolk Naval Shipyard near. The 63 members of the ship’s crew stood on the pier and watched as the colors were lowered and the final watch was relieved. Soon after the ship was transferred to the shipyard Commander, Rear Admiral Joseph F. Campbell, for completion of the final inactivation stages, due to finish in mid-August. The crew will now return to various commands throughout the Fleet. With tears in his eyes, the Philadelphia’s final Commanding Officer, Commander David Soldow explained his feelings about the day. “It’s heart wrenching. There are no words to describe seeing your ship taken out of service for the last time.” During the ceremony Campbell said, “From Scotland to Bahrain to Gibraltar, members of this crew have served the United States as ambassadors and have done our country proud. While the boat may be inactivated one thing that will always remain active--the memories made amongst the leaders and crew members of this fine machine.” Throughout its 33-year life cycle Philadelphia supported numerous operations including Operation Desert Storm in 1991. It was the first submarine to receive the Tomahawk land attack missile capability and was also the first Las Angeles submarine to be refueled at Portsmouth Naval Shipyard, Kittery Maine. The ship also became the first Los Angeles class submarine to complete more than 1,000 dives. The contract to build Philadelphia was awarded to Electric Boat Division at the General Dynamics Corporation in Groton Jan. 8, 1971. Philadelphia's keel was laid Aug. 12, 1972, and was launched Oct. 19, 1974 and was commissioned and officially put into service June 25, 1977. The weekend of June 24 marked 34 years since Philadelphia was commissioned and one year since its decommissioning ceremony.
  • 14. Service to the Fleet Norfolk Naval Shipyard “Any Ship, Any Time, Any Where” February 2011 USS Norfolk (SSN 714) Arrives for scheduled availability Mission: We are NNSY continuously driving to excellence and delivering service to the Fleet--safely with the right quality, on schedule and within budget
  • 15. Service to the Fleet Service to the Fleet February 2011 Vol. 73, No. 2 www.navsea.navy.mil/shipyards/norfolk/ Commander Rear Admiral (Sel.) Gregory R. Thomas Deputy Commander Captain Robert S. Finley Command Master Chief Scott Kelley Public Affairs Officer Jeff Cunningham Shipyard Commander, Rear Admiral (Sel) Gregory Thomas, works with Cradock Middle School 7th grader Jahreel Francis on Jan. 8 as NNSY Informational Line part of the shipyard’s Literacy Partnership Program with the school. (757) 396-9551 Shipyard volunteers donate two Saturday mornings per month help- SERVICE TO THE FLEET: This DoD ing to improve reading skills of students and preparing them for their publication is authorized for members of the SOLs. (Photo by Brian McNeal, NNSY Public Affairs Specialist.) Department of Defense. Contents of Service to the Fleet are not neccessarily the official views of, or endorsed by, the U.S. Government, the Depart- Inside This Issue: ment of Defense, or Norfolk Naval Shipyard. CO’s Comments p3 PUBLICATION DATES: Service to the Fleet is published monthly. Major articles are due on the CMC’s Corner p4 10th of each month; please see Public Affairs for writing guidelines. Shipyard Spotlight: CONTACT INFO: (757) 396-9550 Angel Eastman p5 Editors Michael Brayshaw NNSY Welcomes USS Norfolk p6 michael.brayshaw@navy.mil Jennifer Zingalie Strategic Goal #3: jennifer.zingalie1@navy.mil Safety, Quality, Cost, Schedule, Behavior p7 Staff Curtis Steward curtis.steward@navy.mil Talking Shop: Brian McNeal brian.mcneal@navy.mil Shop 17 (Sheetmetal) p8 Kristi Britt NNSY Outreach: Literacy Program p11 kristi.britt@navy.mil TIP Service: Commuting p13 ON THE COVER: The submarine USS Nor- folk (SSN 714) arrived at the shipyard Jan. 12 Learning Organization p14 for a Drydocking Continuous Maintenance Dr. Martin Luther King, Jr. Program p16 Availability (DCMAV) which is the largest to date being completed across all four ship- NNSY Superintendent of the Year: yards; it requires both maintenance and Billy Cox p20 modernization. (See article on page 6) Federal Pay Freeze p22 Electrical Safety p24 facebook.com/pages/Norfolk-Naval-Ship- yard/106209419410239
  • 16. [Commander’s Comments] By Rear Adm. (Select) Gregory Thomas, Shipyard Commander A s we move into February, I would like to address the improvement efforts being undertaken throughout the shipyard which align to our strategic plan. This month we are focusing on Strategic Goal number three: Safety, Quality, Schedule, Cost and Behavior. Before we delve into that, be ready. It is wonderful to have I would like to reiterate my family members standing a formal appreciation to the entire shipyard watch, providing forceful back-up. for meeting the challenges, as we As I mentioned earlier, NNSY entered into and throughout the is all about family and teamwork- holidays, and the first two weeks -very important attributes as we after the holiday, safely--while continue the Drive to Excellence. supporting critical path work During the month of February, we actions that will help us establish on USS Eisenhower (CVN 69), are highlighting Strategic Goal ownership for those key mission USS Tennessee (SSBN 734) and Team Three which underlines elements. Along with acquiring USS Philadelphia (SSN 698). our efforts in regards to safety, the five disciplines of a Learning Particularly noteworthy was the quality, cost, schedule and behavior Organization: we are profoundly work of the project teams and (see article on page 7). This committed to developing our crews that ensured we executed Strategic Team is headed up by people’s personal skills and multiple propulsion plant Russ Chantry (Code 106, Safety) teamwork, which, when coupled evolutions in a safe manner on all and Mike Zydron (Code 200, with the five disciplines of a three projects, which personified Planning and Design). The team Learning Organization, will lead to what NNSY is all about--family is focused on the fundamentals ownership and commitment to do and teamwork. of our mission. These five areas our personal and professional best I would also like to specifically (safety, quality, cost, schedule and every day. recognize Dalia McGlone (Code behavior) are fully aligned with our One final but most important 100PI) and all those on the Martin motto and mission “Any Ship, Any note; take a hard look at the safety Luther King (MLK) planning Time, Anywhere.” data for December (see page 19). committee and those who assisted As with all six strategic teams, We did not meet our safety goals. in the diversity day event. On Team Three’s efforts will continue When we don’t keep safety at the behalf of the shipyard, I wish to to develop as NNSY defines and forefront--when we lose our focus- extend a thank you to Dr. Samuel nurtures changes in our behavior. -and don’t take ownership of safety Betances, our guest speaker for this These behavioral changes will we will see negative outcomes notable day. be inspired by our dedication and hazards that are not As Low Furthermore, I want to recognize to further invest in developing As Reasonably Achievable. By the efforts of the alert Public Works our people and acquiring the working on behaviors, we will Department (PWD) watch stander, five disciplines of a Learning establish the ownership required Tim Madsen [load dispatcher for Organization. These disciplines to accomplish the results we owe the NAVFAC Region Operation are: personal mastery, mental to the Fleet: safely delivering Center (B174)] who helped the models, shared vision, team quality products, being on time shipyard respond to a momentary learning and systems thinking. and on budget. By working on our crisis in the power grid on Jan. 14. These disciplines will assist us behavior results we not only meet While ultimately power was able to in our drive for success in such the needs of the Fleet but will be on be restored, swiftly and with little priority areas of safety, quality, our way to becoming the number to no effects to essential shipyard cost, schedule and behavior. It one Naval Shipyard in the U.S. work, his vigilance allowed us to is important we work on those Navy. Service to the Fleet, February 2011 3
  • 17. [CMC’s Corner] By Scott Kelley, NNSY Command Master Chief Congratulations NNSY, Norfolk Naval Station Captain’s Cup Champions of 2010! Norfolk Naval Shipyard Sailors Outstanding job and let’s press to participated in the following events win this back-to-back! In other throughout the course of 2010, news, the NNSY Veterans Network competing against hundreds of is in full swing with our latest brief commands stationed or attached on Veterans benefits in civil hiring to Norfolk Naval Base, and won and pay, held on Jan. 21 to a full the competition by a landslide! house. Basketball, Over 30 Basketball We will be trying to have a brief (1st place), Racquetball (1st at least bi-monthly and I have also Place), Volleyball, Spring Softball, started a Veterans Network e-mail Summer Basketball (1st Place), group. If you would like to be Tennis (1st place), Flag Football, added to the e-mail group, send me Fall Soccer, Dodgeball (1st Place), an e-mail to Scott.r.kelley@navy. Volunteer events (2nd Place). mil and I will add you to the group. Remember Our NNSY Servicemembers Deployed Overseas and their Families Gunners Mate Second Class Daniel Stoops Surface Sonar Technician Second Class GTMO GTMO Christopher Norwood IRAQ Hull Maintenance Technician Charles Machinist Mate Second Class Jason Cock- Machinist Mate Second Class Eric Dart- Wilkinson GTMO rum GTMO nell AFGHAN Machinist Mate Second Class Pierce Ruef Electricians Mate Second Class Michael Machinist Mate Second Class Jacob Green GTMO Turner KUWAIT IRAQ Electricians Mate First Class Charles Hull Maintenance Technician Second Engineman Second Class Johnny Abner Amos GTMO Class Charles Horgan AFGHAN GTMO Machinist Mate Second Class Bryan Seaman, Master-at-Arms Shane McClen- Machinist Mate Third Class Kimberly Mazac GTMO nen HONDURAS Glenn GTMO Machinist Mate Second James Tait GTMO Master-at-Arms Second Class Travis Machinist Mate Third Leslie Crawley Mechanical, Gas Turbine System Second Alston GTMO GTMO Class Ryan Henderson GTMO Maintenance Gas Turbine System Second Master-at-Arm Second Class Luis Aviation Technician Second Class Jesse Class Jacon Norton GTMO Velazquezdelgado GTMO Kramer GTMO Machinist Mate Second Class Dasan Bulls Engineman First Class Tyrone Jr. Kelly Electricians Mate Second Class Simon AFGHAN GTMO Piedra GTMO Lt. Cmdr. Eric Williams AFGHAN Engineman Erik Harris GTMO Machinist Mate Second Class Michael Fire Controlman First Class Joseph Holy- Aviation Electronics Technician Second Clark GTMO field IRAQ Class Michale Plocar AFGHAN Electronics Technician First Class Eric Master-at-Arms Second Class James Ra- Machinist Mate Second Class Cedric Lev- Terry AFGHAN zanauskas IRAQ erette KUWAIT Electronics Technician Second Class Aviation Maintenance Administrationman Machinst Mate Second Class Shane Grif- Christopher GTMO First Class Deana Martiz IRAQ feth GTMO Engineman Second Class Clifford Wil- Chief, Master-at-Arms Mac Blakeney Fire Controlmen Second Class Walter liams GTMO IRAQ Jameson GTMO Machinists Mate Second Class Kevin Aviation Electronic Technician Scott Hoag Butler GTMO 4 Service to the Fleet, February 2011
  • 18. Shipyard Spotlight: Angel Eastman Lean Black Belt helps NNSY chop excess By Jennifer Zingalie, Code 1160 Public Affairs Specialist T he United States Olympic Committee published, “When achieving the highest level of (Performance Improvement) who also just happens to be the former World Karate Association continuous improvement and personal mastery – you never reach your greatest results because things karate . . . the practitioner will have (WKA) World Team Tournament are always changing and there’s learned to keep the mind free of Champion in sparring, and a black always room for improvement. It’s distractions, untrue assumptions belt in American Freestyle Karate. always good to continuously assess and fear. This is required to This Virginia Tech (VT) graduate and improve in every facet of life,” correctly assess and calibrate was initially hired into the Nuclear explained Eastman. “[For NNSY] the speed, timing and power Engineering Program at NNSY this is especially important when of an opponent.” The idea is to through an engineering expo at you are trying to get more ships out proactively make a move before the university. After phase one safely, at a higher quality, within a the opponent can. of nuclear engineering training, Continued on For a Lean Six Sigma (L6S) Eastman was required to choose page 12 Black Belt, assessment is also a shop in which she hoped important; the opponent in this case to work. A co-worker is waste. In fact, when it comes to suggested Performance waste, the combination of Lean Improvement and Six Sigma is “lethal.” While (formerly known the purpose of Lean is to eliminate as Process waste, Six Sigma focuses on Improvement); reducing defects and integrates the this suited her Theory of Constraints by reducing because it was the build-up of processes and/or very closely workloads known as bottlenecks. related to her These three methodologies work degree. Shortly together to create a better flow and after she was yield cost avoidances. accepted into Norfolk Naval Shipyard (NNSY) the department, Black Belts are currently process she was L6S improvement event facilitators Green Belt of cross-functional teams. They qualified and Angel Eastman of Code 100PI work to improve things such as Black Belt (Performance Improvement), the process of how a job gets certified. Black Belt in Lean and Black Belt done. One such Black Belt is “Lean is very in Martial Arts (Photo taken by David Industrial and Systems Engineer valuable and intuitive. Pastoriza, Code 1170 photgrapher) Angel Eastman of Code 100PI It revolves around Service to the Fleet, February 2011 5
  • 19. Large Task Ahead Facts and Norfolk Naval Shipyard welcomes USS Norfolk (SSN 714) By Kent Butcher, USS Norfolk Project Team (Photo by Bill Black, Code Figures 1170 Photographer) Builders: Newport News Shipbuilding Co.; General Dy- namics Electric Boat Division Powerplant: One nuclear B ecause of a positive attitude changes,” he said, “But both the reactor, one shaft shared between ship and ship and project have adapted Length: 360 feet project team as well as a “can do well and we are ready for another spirit”, Norfolk Naval Shipyard successful submarine project.” (109.73 meters) is prepared to excel at the Dry- Non-Nuclear Assistant Project docking Continuous Maintenance Superintendent Richard Matthews Beam: 33 feet (10.06 meters) Availability (DCMAV) for USS said, “The delay in the start date Displacement: Approx. Norfolk (SSN 714). The submarine for this availability has allowed arrived at the shipyard on Jan. 12, the project to bring on supervisors 6,900 tons (7,010.73 metric although preparations were taking early so that they had a chance place long before its arrival. to review their jobs and schedule tons) submerged The DCMAV is the largest to and make changes as necessary. Speed: 20+ knots (23+ MPH; date being completed across all This is something we have done four shipyards; it requires both in the past but got away from. I 36,8+ KPH) maintenance and modernization. am confident that being able to do The availability is expected to this, implementing new initiatives Crew: 13 officers, span 143 days. It will require such as the changes to the pre-job 121 enlisted 32,000 man-days plus more than briefs, and training supervisors on 19,000 man-days of modernization the new expectations will lead to a Armament: Tomahawk improvements, and an average of successful execution.” over 350-plus shipyard employees Among the biggest tasks are cruise missiles, VLS tubes (719 and alteration team members. repairs to internal tanks which will and later), MK48 torpedoes, The availability is one of the first be executed by NNSY project team of its type at NNSY as the second members. Another significant task four torpedo tubes largest modernization package is an evolution requiring the ship scheduled for an availability in to be in dock. Additionally, other less than six months. The intricacy tasks include work on the vibration associated in coordinating work reducer and fair water planes might ask, are team members and between more than 20 outside overhaul (with assistance from ship’s crew ready to tackle such a activities makes this the project OCEANEERING), and according daunting mission? one of the most involved non-CNO to Work Integration Zone Manager Darlington’s response is, “This level submarine availabilities ever David Tomlinson, NNSY’s “finest is a great team! We have a solid scheduled. Tiger Team” will be completing rapport between the ship and According to Project work on the submarine’s sonar and NNSY, and we are more than ready Superintendent John Darlington, combat systems suites. to meet this challenge.” “We’ve had some churn due to [a] In order to successfully execute delay and some behind-the-scene such a large availability, one 6 Service to the Fleet, February 2011
  • 20. NNSY’s Six Strategic Goals Goal No. 3--Safety, Quality, Schedule, Cost, Behavior By Jennifer Zingalie, Code 1160 Public Affaitrs Specialist B y the time Dr. Martin Luther King Jr. gave his famous “I Have A Dream Speech” it was a cross-functional team identified 48 attributes that characterize an excellent shipyard. These attributes Code 106 (Safety), focused on raising standards and improving performance areas in Safety, nearly 100 years after the signing were further evaluated and Quality, Cost, Schedule and of the Emancipation Proclamation consolidated into six strategic goals Behavior. and America was still struggling and objectives focusing on people, Yet the team did not look at each with the issue of equality. Yet plant and processes. category as a separate entity. The step-by-step, little-by-little the From each goal, diverse, cross- team realized in order for there to hopes and dreams of this one man functional teams were established be a change in any one of these “Wemission of the became ingrained into the hearts and championed by a Leadership areas, the biggest focus must be of many. As time on behaviors. According to passed America saw a change in thought are supporting Chantry, “the team looked at behavioral mindsets the and behavior; ultimately a change in culture. and focused on changing behaviors.” Norfolk Naval Shipyard shares the rich history of Fleet. We are enabling What does this mean exactly? It means what America. Dating back to matters most in an excellent 1767, NNSY has worked our Sailors and helping shipyard is not the “what” under four different flags, but the “who.” built and maintained hundreds of ships, assisted ensure their ship is Both Zydron and Chantry gave an example of what in nine wars and overcome adversity of its own. ready for its mission. It a behavior change looks like. In the area of safety, Although NNSY has been doesn’t get any more one behavior change ” set on fire three times, it was seen in the reporting has never been defeated. of safety deficiencies. The shipyard has been key important than that. According to Zydron, in in building the U.S. Navy 2010 the majority of safety and continues on in its --Russ Chantry, Code 106 (Safety) deficiencies (70 percent) support to the Fleet. were identified by the NNSY Because of its great history, it Council member, to define in Safety Department (Code 106). is important to NNSY leadership greater detail, a clear objective, To some, this may seem right, and employees alike to carry on by measurable goals for each fiscal however the Safety department striving for excellence for both the year and establish initial action contains only about one percent of present and future. In 2010, NNSY points in support of achieving the all NNSY employees. developed a Strategic Plan, through goals set in the shipyard’s “Drive Zydron explained the good news an initiative of its Leadership to Excellence.” One such team, for so far in 2011 is because of Council, for improving processes championed by Mike Zydron things like the Safety Deficiency and performance. It was during the of Code 200 (Engineering and development phase of the plan that Planning) and Russ Chantry of Continued on page 18 Service to the Fleet, February 2011 7
  • 21. Talking Shop: Shop 17 (Sheetmetal) By Jennifer Zingalie, NNSY Public Affairs Specialist W hen those in Shop 17 (Sheetmetal) craft something, a over the world. Now the next generation is moving in, and although Lena Harty said, “Coming into the apprentice program they’re out defending our country that we help get them to and from piece of themselves is some processes have and providing quality safely.” built into it. According changed and newer products means a lot One of the to shop supervisor machines are helping because I previously responsibilities of Jack Snyder, a 33-year turn out products spent time in the Navy Shop 17 is developing, shipyard veteran, many with greater ease as a Sailor so its back fabricating (creating) great Sheetmetalists and speed, one thing to that camaraderie and installing have passed through- remains the same-- of working with other ventilation. “Ventilation -yet their products pride in craftsmanship. service members is very important remain on ships all First year apprentice knowing that when because there are air- tight spaces on ships. Steam passes through some vents which need to be sealed tight because steam can damage equipment and personnel,” explained Harty. “What we do can help ensure safety on ships… knowing that these [Sailors] are able to do their jobs because we did ours is important to me.” Safety is not the only contribution Shop 17 provides the Fleet. They also help support quality of life by outfitting galleys (kitchen area), berthing (sleeping area), and other (Above) Working in the Brake Section of Shop 17, First-year Sheetmetal Apprentice shipboard habitability Lena Harty, works on pipe hangars. Harty was recently trained on the machine with furniture they build and is eager to learn more. “I always want to be able to help in any position in the through their layout shop, I’ve always been one to get my hands into as much as I can and learn all I and design division. can,” she said. (Photos by Bill Black, Code 1170 Photographer) (continued on next page) 8 Service to the Fleet, February 2011
  • 22. (Right) Edward Burnette, who has worked in sheet- metal for over 40 years, works on one of the many projects inside Shop 17. “Some shops continuous- ly do the same thing but in this shop you will get experience and know how in different jobs this is “I always liked building or important in this shop,” taking things apart ... I feel he explained. getting the hands on is going to help me with the academics.” --Lena Harty, First-Year (cont’d from previous page) Sheetmetal Apprentice Snyder explains the importance of providing these products and doing it right. “The way I look at it is, you got the Navy out there, and for example, we build them a locker. That might be the only [personal space] that a Sailor gets, and they “I work in one of the best want something they shops in the shipyard. My can take pride in. If we level of craftsmanship, Furthermore, Shop 17 favorite thing about this shop send a piece of junk, the shop maintains its supports the shipyard is to seeing the products that then they’re not happy- own quality assurance by providing other we build out of a flat piece of -I want to make sure program. Once a job shops with various metal and what we can turn it things that go out of is finished, it gets items they may need to into--that’s what’s cool about here are of the highest turned back over to complete their jobs. our job.” --Edward Burnett, quality,” he said. the supervisor. The One thing that Sheetmetalist craftsman Edward Burnette, who supervisor checks the distinguishes has been involved with product to ensure the sheetmetal workers sheetmetal for over 40 dimensions are correct is that they are one of years and has worked and that it looks good the only trades that in Shop 17 for four enough to be shipped designs, manufactures years, agrees. Knowing to its final destination. and installs their own he had a hand in Other products Shop products. According outfitting ships excites 17 provides include to Snyder, “A person him. “When I see ships fabricating and installing who can fabricate on the news, or carriers workshop and stowage understands a little “My favorite thing about that come into the yard, facilities, non-structural better how they can Shop 17 is working with great I feel proud knowing bulkheads (upright manipulate metal people and fabricating, I truly I’ve had a hand in some wall) and partitions. when they go to the enjoy making sheet metal proj- of the things on those They also manufacture ects. I like a challenge, it keeps ships,” he said. and install label plates. you motivated.” --Jack Snyder, To ensure the highest Continued on page 10 Shop 17 Supervisor Service to the Fleet, February 2011 9
  • 23. Shop 17 Supervisor Jack Snyder instructs his son, Joseph on a sheetmetal project. “It makes me feel good to know my son is in the shop, he wants to be here, he likes doing sheetmetal work, he likes the fabrication of it all, he really wants to learn this trade. Even at home he was always asking me ‘how do you learn this’ or ‘how do you do that’ and my answer was and is, ‘the shipyard taught me,’” he said. (Photo by Bill Black, Code 1170 Photgrapher) Shop 17, Cont’d from pg 9 waterfront. So if there is a problem with something said, “Building something here, and bringing it to a not fitting properly they can actually go out there ship and seeing how hard and fast the waterfront and fix it, or whatever they have to do to get it to workers work and also how helpful and accepting fit.” the military members are to [Shop 17]—there is Because of this, Burnette said, “To be a just a great deal of teamwork that goes on.” With sheetmetalist you have to have a wide skill 131 Sheetmetalists in the shop, 22 of whom are set and know how to do many things because apprentices, Snyder reiterated that, “There is also there are so many different jobs to do, it’s very a lot of teamwork within the shop, they take pride important.” in helping each other. Right now we have many Yet, with all the work that needs to be done, apprentices in here who need help and training.” Snyder emphasizes that safety is always a priority. Burnette also agrees and experience has “It’s not just about someone injuring themselves taught him how important this next generation of but there is always a possibility of injuring the apprentices are to the shop. “Yes, Shop 17 is an person next to you. Because of the constant important part of the shipyard and it always will grinding or beating on things in here, we wear be as long as they’re making ships out of metal. safety equipment for ourselves but also for the You have got to have people working sheetmetal. safety of others.” When you see apprentices that come in here and Overall, collaboration with the shipyard and the show initiative and see them trying hard to put out Fleet seems to be the underlying theme in the a great product-–you know as they develop over Drive to Excellence for Shop 17. Harty, who would time and through experience they are going to like to one day become a trainer in trade theory, excel and one day step into our shoes.” 10 Service to the Fleet, February 2011
  • 24. The Need to Read: Volunteers kick off Literacy Partnership Program By Michael Brayshaw, Code 1160 Public Affairs Specialist N orfolk Naval Shipyard’s outreach coordinators were looking for another way to serve off the ground, and excited to see so many come out to support our students.” such as an art workshop or playing board games. Accordingly, Shipyard Commander, Rear the community. Some Cradock Along with NNSY Outreach Admiral Gregory R. Thomas, Middle School students needed Coordinator Valerie Fulwood, capped off the day of the help preparing for the Standards Literacy Program Coordinator program kickoff playing a game of Learning (SOLs) tests. And a Marie Parish was instrumental of basketball with the students. state-sponsored Literacy Through in setting up the program at Thomas’s 20-year-old son, Matt, is School Libraries Grant helped Cradock. Parish has partnered also a program volunteer. bring the two groups together. with NNSY since 1996 when the According to the shipyard The result is the Literacy shipyard began tutoring at Emily volunteers donating their weekend Partnership Program, which began Spong Elementary School, where time to this program, they are Jan. 8. Shipyard volunteers donate she formerly worked. “We getting as much benefit out of the two Saturdays per month helping to are anticipating with this many program as the students. Sandra improve reading skills of students tutors, we will be able to serve the Bishop, a NNSY Defense Logistics and preparing them for their SOLs. majority of our students [who need Agency contractor, said, “All my Volunteers help students attain the assistance],” she said. “We’re kids are a more comprehensive view of very appreciative! Our hearts are grown, reading by closely examining such very happy and full.” so I’ve elements as plot, point of view and Parish added that an attraction missed that the author’s purpose. The Literacy for student participation motherly Through School Libraries Grant is concluding feeling. funds materials and equipment for each Saturday the program. session with “It was perfect! It was like fun activities everybody walked in at the same time,” said Dr. Rosalynn Sanderlin, Cradock Middle School Principal. “We’re excited about getting the program (Continued on page 22) As part of NNSY’s Literacy Partnership Program, Cradock Mid- dle School 5th grader Ricardo Hatcher gets some help in reading from NNSY Defense Logistics Agency Contractor Sandra Bishop. (Photo by Michael Brayshaw, NNSY Public Affairs Specialist.) Service to the Fleet, February 2011 11
  • 25. Although it is not a Lean event, Angel Eastman, Code 100PI (Performance Improvement) Black Belt, facilitates a NNSY parking team event by utilizing Lean tools such as a Plan of Action & Milestones (POAM) template tailored to the specific issues which need to be ad- dressed regarding the current parking instruction. (Photo by Michael Brayshaw, Code 1160 Public Affairs Specialist.) Black Belt, Cont’d from pg 5 budget and on schedule,” she said. high quality and within budget, and graduated high school with honors, Eastman believes strongly in Lean targets all of those things.” lettered in various sports such as L6S methodology. “When Lean This former World Champion swimming, track and cheerleading, events are executed throughout the is very familiar with the ideas of went on to become a VT graduate shipyard it better enables us to get achieving major goals one step at and is currently working to support ships out faster to the Fleet—our a time. “Getting my black belt in the priorities of the Navy. customer,” she said. “Even small karate was probably the stepping “I may not have gone into savings in the present can add up stone for the rest of my life. It the military but I feel like, as a to surmountable time and dollars in gave me discipline, motivation civilian, I am serving my country the future.” and self confidence. It provided indirectly,” she said. “We [NNSY] Yet, Eastman knows the process the right attitude, responsibility are saving time and money by is ongoing. “You can’t solve world and accountability on how to reducing travel and waste, and hunger with only one truck of do whatever I want to do or be facilitating teams to perform food – it might be a place to start whatever I want to be,” she said. Lean, the shipyard is embracing it but it won’t solve every problem In fact, her life is full of evidence because they did it--they own it-- all at once. That is why there are of the idea of personal mastery, it’s theirs and it’s how they want multiple and ongoing Lean events an idea that comes from the book it. And next year they can go at it throughout the shipyard … the The Fifth Discipline by Peter again and see if they can make it Fleet also wants the ships delivered Senge, and a discipline that is part even better.” safely and securely, on time and at of a Learning Organization. She 12 Service to the Fleet, February 2011
  • 26. demand for parking spaces decreases as well as wait TIP Service: times at the gates. The program is a benefit for military and DoD personnel and open to contractors for a fee. Interested riders typically wait until the beginning of the month Reduce Stress, for their application to be processed and for space to become available. With gas prices creeping past $3.00 Drive Less a gallon, TIP users can save significantly on travel expenses. “Even though I have a relatively small car, I still save about $280 a month,” said Ryan Vann of A commuter van pool program saves money Shop 89 (Pure Water), who has been enrolled since and decreases congestion by encouraging June 2010. ride sharing amongst commuters. An added benefit of TIP is the Guaranteed Ride Program, which can give a commuter a taxi ride back By Brian McNeal, Code 1160 Public Affairs to their pickup location for only $3.00 in case of a mid-day emergency. M ore than 600 Norfolk Naval Shipyard Bill Moore of Shop 1500 (Public Works), who drives a van from Gloucester, is happy about the opportunity (NNSY) employees have done their to save resources. “I’ve been doing this for a couple part to save money and minimize their of years now and I have 14 people in my van. I’d environmental impact by enrolling in the like to add another one. It’s a good way to get to Transportation Incentive Program (TIP) in work because you aren’t by yourself. I also feel great order to commute to work. knowing I’m doing my part to help the environment The TIP program, an initiative formed in conjunction and I am sure everyone in my van feels the same with Hampton Roads Transit (HRT), is a commuter way.” van pool program designed to decrease congestion by If you are interested in enrolling in TIP or would like encouraging ride sharing amongst commuters. NNSY more information, contact Hernandez at 396-8015. employees have 37 different van routes covering most SHIRLEY of Hampton Roads and going as far away as Franklin SHE SAVES and Elizabeth City, N.C. Riders typically meet MONEY-- their van at an authorized pickup location such as a Shirley Nelson, shopping center. a NNSY Staff Since its inception in 2001, 23 area employers have Accountant joined the program. In 2010 alone, TIP has prevented (Code 610.1), almost a million pounds of Carbon Monoxide from takes advan- being introduced into the environment, according tage of the to HRT. “The impact a car has on the air pollution TIP program. is obvious, especially when you look at what they Nelson lives scrape off the tunnel walls,” said Portsmouth Naval in Zuni, about Hospital’s Chris Caputo, a two-year TIP user. an hour drive The benefits of TIP are not limited to just an from Norfolk environmental impact, said Program Analyst Maggie Naval Shipyard. Hernandez. “I have people who have been in the (Photo taken by program since the beginning and they love it. It’s less Dave Pastoriza, stressful for them. They don’t have to deal with all Code 1170 Pho- the traffic, especially the riders who come from as far tographer.) away as Franklin. They can actually sleep on their way to and from work. Ninety-nine percent of the participants are happy and content with the program.” The benefits of TIP are felt by non-users too as the Service to the Fleet, February 2011 13
  • 27. Learning Organization: “Learning organizations create a Acquiring knowledge and innovation to survive culture where people continually and thrive in a rapidly changing environment. expand their capacity to create the Information from Code 100PI (Performance Improvement) results they truly desire, where new What is a Learning Organization? A Learning Orga- and expansive patterns of thinking nization (LO) fosters an empowering culture where everyone focuses on continuously developing orga- are nurtured, where collective aspi- nizational competence and learning together to create ration is set free, and where people the desired results; some characteristics of a LO are: are continually learning how to • Create a culture that encourages and supports con- tinuous employee learning, critical thinking, and risk learn together.”--Peter Senge, Author of the Fifth taking with new ideas Discipline, Art and Practice of Learning Organizations • Allow mistakes, and value employee contributions, • Learn from experiences and experiments future to achieve a goal. (Example: Fall 2007, Univer- • Disseminate the new knowledge throughout the or- sity of Hawaii Warriors inspired a statewide Shared ganization for incorporation into day-to-day activities Vision of a 12-0 undefeated season and the team • Systematically learn from experience of what works receiving an invitation to a BSC Bowl game.) and what does not work. The goal of learning is Team Learning: Open and honest dialogue within a increased innovation, effectiveness, and performance. group; enables the team to “think together” to mobi- lize energy toward a common goal. (Example: Talking T he foundation of the Learning Organization at NNSY stems from five disciplines which enable a shift in organizational thinking and function: story to plan a job; deciding as a team how the job is best accomplished. After, hold a “talk story session” to learn what the team did and did not do well so results Personal Mastery: clarifying what really matters per- will or won’t be duplicated and/or improved.) sonally and professionally. Living in service to one’s Systems Thinking: Awareness of how one thing af- highest aspirations, from discipline to process. (Ex- fects another, with the ability to see the “whole pic- ample: Setting a goal to be a qualified zone manager ture.” This enables understanding and deals with the and then doing everything it takes to develop skills to influences that shape the outcomes of actions. (Exam- fulfill that intent.) ple: The original intent of bringing the mongoose to Mental Models: How one sees things. Deep-rooted Hawaii was to control the rat population. Unfortunate- assumptions, impressions or images of how one un- ly, no one realized that the mongoose would be sleep- derstands the world and takes action. (Example: One ing while the nocturnal rat is out and about. Failure to person’s mental model of a police officer may differ foresee the environmental impact of the mongoose on from another’s depending on experiences.) Hawaii caused other indigenous animals to become Shared Vision: Teams identifying shared ideals of the extinct as well.) 14 Service to the Fleet, February 2011
  • 28. FY 2010 Through FY 2011 FY 11 Actuals Sept. 30 2010 (Dec 31) RIE/Projects Scheduled 99 ~100 < Notational Plan RIE/Projects Executed 96 487 10 RIE/Project Participation 965 6031 1500 108 First Time Participants 368 3348 800 69 Yellow Belt Training 785 1990 720 127 Lean Before and After: Continued Performance Improvement Information from Mike Hansley, Code 100PI.2 (Performance Improvement) Lean Implementation Division T he information above relates to Lean events and participa- tion for the Fiscal Year 2010 and shipyard transformation process. NNSY is also focused on 5S+2 in order to improve workplace orga- In 2010, four new NNSY person- nel became Black Belts through the efforts of Performance and Im- 2011. nization and identify safety and provement (Code 100PI) and there Lean events will continue security issues to prevent injuries currently are two more in training. throughout the shipyard. Key areas or violations. There are also over 20 certified are submarines, carriers, amphibi- NNSY continues to build the Green Belts, with additional Green ous ships and other ship servicing, capacity and capability for Lean Belts being trained. and facilities and infrastructure through Black Belt and Green Belt through the Vision 2035, a planned training and certification. Lean articles will now be found under a new Performance Improvement Masthead which will read “Continuous Performance Improvement” (see above, pg. 14) versus the older version of the Masthead (left). This section of Service to the Fleet will now include information in regards to the newly established Learning Organization. The next few issues will be devoted to delving into the Five Disciplines of a Learning Organization. For more detailed information, NNSY’s 2011-2015 Strategic Plan can be found under the “Command Initia- tives” heading on the NNSY InfoWeb. Vision 2035 can be found on the NNSY InfoWeb under “Code 980 (Pro- duction Facility and Equipment Management Division).” The Command Dashboard, which is a tool that mea- sures performance of NNSY, is also available on the NNSY InfoWeb under the link “NNSY metrics.” Service to the Fleet, February 2011 15
  • 29. “We have a responsibility to become an extension of each other’s best self and make the yard an example of what America can become.” - Dr. Samuel Betances, diversity trainer and consultant Embracing Change: Traditional Thought Challenged at Dr. Martin Luther King, Jr. Celebration By Brian McNeal, Code 1160 Public Affairs Specialist K eynote speaker, Dr. Samuel Betances, brought a message of mission-driven diversity and without consideration of race or gender, getting the most talented people into a position to succeed. have unbalanced views. If we are normal we tend to play favorites with our family. It’s that the embracing workplace cultural “Diversity is about how do we corporate family in the organization change during Norfolk Naval incorporate new demographic has not always been as expansive, Shipyard’s (NNSY) Dr. Martin groups and how do we do it so we look out for people we know Luther King, Jr. celebration on Jan. without creating the notion that but we don’t always know how 14. it’s about representation,” said to get to know people we don’t Betances, a diversity trainer Betances. know.” and consultant who has worked “It’s about the organization. The holiday celebration with Fortune 500 companies and There is a difference between continued with a ceremony opened the Armed Forces, delivered this changing the bulletin board and by Dalia McGlone, Code 100PI message during both a diversity changing the organizational (Performance Improvement), training session and later the culture.” and featured Code R.E.D.‘s ceremony recognizing King’s Many in attendance were taken James Brown, Code 222, who impact on American history. by surprise, as Betances strayed sang the national anthem, as During the diversity training, from traditional messages and well as a tribute given by George he stressed how vital it is for naval exclaimed that discriminatory Eason, Code 2301, who gave a leadership on all levels to anticipate feelings are natural. the future of the workforce, and “If we are normal we are likely to Continued on page 17 16 Service to the Fleet, February 2011
  • 30. Change, Cont’d from previous page rendition of one of King’s famous speeches, in fact his last speech. Special guests in attendance included handicap committee chairman Paul Maddrey, Shop 99 “THE (Temporary Services), and members of the Hispanic Committee. TIME IS ALWAYS Following a welcome from Shipyard Commander, RIGHT Rear Admiral (Sel) Gregory Thomas, Betances continued to deviate from the expected and posed the question, “Does King deserve a national holiday?” He favorably compared King’s legacy with many icons of American history including George Washington, Abraham Lincoln and Christopher Columbus. James Jones, Code 100PI, felt the presentation left a lasting DOWHAT IS impact. “I took away from his presentation that diversity of TO RIGHT” thought is what is needed to improve performance. It’s a great reminder of the work Dr. King did to help ensure that all deserve to be treated the same way in every circumstance.” Betances went on to captivate attendees with --Dr. Martin Luther King Jr. (U.S. Civil his journey from high school dropout, seemingly Rights leader & clergyman, 1929-1968) wanted by no one, to earning a Doctorate at Harvard University. “I hope this moment will allow [us] to begin to appreciate how [we] can continue to build on the legacy by mentoring each other and growing each other, so that we become an extension of each other’s best self to make our country stronger, healthier and freer than we found her.” Dr. Martin (Right) bodiness,” which symbolized Luther King, Jr. the celebration of human worth and the conquest was a vital figure of the of subjugation, gave black modern era. His lectures and and poor people hope and dialogues stirred the concern a sense of dignity. His phi- and sparked the conscience losophy of nonviolent direct of a generation. The move- action, and his strategies for ments and marches he led rational and non-destructive brought significant changes social change, galvanized in the fabric of American life the conscience of this nation through his courage and and reordered its priorities. selfless devotion. This devo- His wisdom, his words, his tion gave direction to thirteen actions, his commitment, years of Civil Rghts activities. and his dream for a new way His charismatic leadership of life are intertwined with inspired men and women, the American experience. young and old, in this nation For more information go to: and around the world. http://www.thekingcenter. Dr. King’s concept of “some- org/DrMLKingJr/ Service to the Fleet, February 2011 17
  • 31. Behavior, Cont’d from pg 7 comes to ownership and mission always. When explained and went on to accountability as well as these priorities are in say, “there is nothing that Report Form (SDR), and a vested interest in each place cost and schedule overpowers the influence numerous other initiatives other’s safety –it should will follow. Although of you watching out for focused on changing be at the top of the list safety and quality are not me and me watching out mindsets of all personnel from a shared vision of variables, scheduling and for you times 9,000 or (regarding ownership what we can get behind cost can be. more people.” and accountability for and support and execute “We don’t want to—but Chantry stressed this safety), 87 percent of as a shipyard.” we can be late--it can idea doesn’t just concern safety deficiencies have This Strategic Team cost more. Do we have safety, but quality is also been identified by people also identified that no one any other choice than included, not only in outside of the Safety should use assumptions to be safe? Do we have the willingness to report Department. This, said when it comes to safety. any other choice but discrepancies but to look Zydron, shows more Although at times it deliver a first-time quality out for each other. people are looking out for may seem the yard product?” Zydron asked. “We don’t want those safety issues versus only emphasizes scheduling The Strategic Team also outside of the shipyard a small designated group. and cost (in order to demonstrated the real pointing out our quality “Safety is a delicate meet the demands of the power within a culture deficiencies—we want balance between trying Fleet), NNSY leadership change is found within to self-identify them. It’s to make the goal and believes safety and smaller peer groups-- okay if during the process maintain safe practices. quality must always be person-to-person. “When we find a mistake--when It’s this sort of change, at the forefront and are you are in the ‘heat of we do, we can get it where safety becomes working hard to stress battle’ and you’re welding fixed. Don’t just rely a part of personal this more than ever as upside down in a bilge on the inspector or the ownership and there is a can be seen by recent area and you’re trying to regulator,” he said. connection between the advances in ongoing get the job done, that’s Chantry explained behavior and the goal. Learning Organization when it might be easier quality is not only This has led to several initiatives. to cut a corner--but that’s essential to the products positive short-term Zydron also expressed when it’s important NNSY produces but also results across the yard,” that the right mindset for that your buddy, down the significance of what said Zydron. “Safety NNSY is to understand, there with you, has the is being worked on daily. is something everyone across the board, that its right mindset too and is “We are supporting the can align with when it priorities are safety first, looking out for you,” he mission of the Fleet. We are enabling our Sailors and Make a Difference: helping ensure From your yard to the Shipyard their ship is ready for its mission. It Ownership: We owe it to ourselves, our coworkers and our neighbors along the Elizabeth River to be doesn’t get any better environmental stewards and dispose more important of trash and cigarette butts appropriately. You would not tolerate this behavior in your than that,” he said. When all is No Butts About It! own yard and neither can we at Norfolk Naval Shipyard. said and done, Employee carelessness such as this shown at Zydron, Chantry left allows trash and debris from our facility to be carried by storm drains directly into the and the Strategic tributaries along our waterfront. Team they champion agree Be accountable; be responsible; take owner- (Photo by Mike Johnson, a Code 106.31 Environmental Engineer.) ship and make a difference! Continued on next page 18 Service to the Fleet, February 2011