This is the Highly Detailed factory service repair manual for theKIOTI DAEDONG CS2410 (US) TRACTOR, this Service Manual has detailed illustrations as well as step by step instructions,It is 100 percents complete and intact. they are specifically written for the do-it-yourself-er as well as the experienced mechanic.KIOTI DAEDONG CS2410 (US) TRACTOR Service Repair Workshop Manual provides step-by-step instructions based on the complete dis-assembly of the machine. It is this level of detail, along with hundreds of photos and illustrations, that guide the reader through each service and repair procedure. Complete download comes in pdf format which can work under all PC based windows operating system and Mac also, All pages are printable. Using this repair manual is an inexpensive way to keep your vehicle working properly.
Service Repair Manual Covers:
Chapter 1 Safety First
Chapter 2 General
Chapter 3 Engine
Chapter 4 Transmission
Chapter 5 HST
Chapter 6 Rear Axle
Chapter 7 Brake
Chapter 8 Front Axle
Chapter 9 Steering
Chapter 10 Hydraulic System
Chapter 11 Electric System
Chapter 12 Index
File Format: PDF
Compatible: All Versions of Windows & Mac
Language: English
Requirements: Adobe PDF Reader
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8
2. We reserve the right to make changes throughout
the entire manual at any time without notice.
•Using unspecified parts, fuel and lubricants
other than KIOTI's genuine parts can damage the
tractor and such damage will not be covered by
warranty.
•
Important Remark
PREFACE
This manual is to provide servicing personnel with information on the general speci-
fications, service, operating principle, troubleshooting, exploded view including part
name, removing and installing procedures for CS2410(US) and CS2610(EU/AU) trac-
tors with high-end technology.
All information in this manual is based on the latest product information available at
the time of publication. Therefore, some of the information in this manual may differ
from the machine you have.
KIOTI has a principle to apply update to the next edition of the manual if there is any.
However, KIOTI has no obligation to modify the contents in this manual, especially
the contents in the manual which is already distributed or published.
The modified information is available in KIOTI's online electronic manual system
(DEMSS).
This manual is ultimately to satisfy customers with best performance of tractor. If there
is any typo, wrong information or question for this manual, feel free to contact KIOTI.
Mar. 2012
service division
DAEDONG INDUSTRIAL Co., Ltd.
3. TABLE OF CONTENTS
CHAPTER 1 SAFETY FIRST
CHAPTER 2 GENERAL
CHAPTER 3 ENGINE
CHAPTER 4 TRANSMISSION
CHAPTER 5 HST
CHAPTER 6 REAR AXLE
CHAPTER 7 BRAKE
CHAPTER 8 FRONT AXLE
CHAPTER 10 HYDRAULIC SYSTEM
CHAPTER 11 ELECTRIC SYSTEM
CHAPTER 9 STEERING
CHAPTER 12 INDEX
4. TABLE OF CONTENTS
SAFETYFIRSTCS2410(US)
CS2610(EU/AU)
CHAPTER 1
1. for SAFETY........................................... 1-2
1.1 Alert symbols...........................................1-2
2. Safety TIPS........................................... 1-3
2.1 Safety gear..............................................1-3
2.2 Work place .............................................1-3
2.3 Safety instructions when preparing
tractor......................................................1-4
2.4 Avoid fires...............................................1-4
2.5 Cautions when handling the battery........1-5
2.6 Cautions for high pressure hoses................1-5
2.7 Use of appropriate tools and equipment...1-6
2.8 Handling of hazardous materials.............1-6
2.9 Handling of rotating blade, shaft and
driving belt...............................................1-7
2.10 Prevention of scald..................................1-7
2.11 Disposal of environmental waste............1-8
2.12 Cautions when handling tires..................1-8
3. Safety decals.................................... 1-9
3.1 Location of decals...................................1-9
9. 1- DY51-W00
CS2410(US)
CS2610(EU/AU)
SAFETYFIRSTGENERALENGINECLUTCH
TRANSMI
SSIONHSTREARAXLEBRAKEFRONTAXLE
STEERING
SYSTEM
HYDRAULIC
SYSTEM
ELECTRIC
SYSTEM
SAFETYFIRSTGENERALENGINETRANSMISSIONHSTREARAXLEBRAKEFRONTAXLE
STEERING
SYSTEM
HYDRAULIC
SYSTEM
ELECTRIC
SYSTEMINDEXSAFETYFIRSTGENERALENGINECLUTCH
TRANSMI
SSIONHSTREARAXLEBRAKEFRONTAXLE
STEERING
SYSTEM
HYDRAULIC
SYSTEM
ELECTRIC
SYSTEM
SAFETYFIRSTGENERALENGINETRANSMISSIONHSTREARAXLEBRAKEFRONTAXLE
STEERING
SYSTEM
HYDRAULIC
SYSTEM
ELECTRIC
SYSTEMINDEX
2.7 Use of appropriate tools and
equipment
Use the appropriate tools in proper size. If an inap-
propriate tool is used, it can be slipped which can
damage parts or injure you.
Do not confuse units (mm, inch, etc.).
Use the air impact wrench only when unscrewing
the bolts or nuts. Such wrench should not be used
when assembly precisely machined parts which its
tightening torque should be strictly observed. It can
cause malfunction.
Be careful of a socket popped out due to the turning
force when using the air impact wrench. Especially,
be extra cautious when working on connection or
socket with joint.
•
•
•
•
2.8 Handling of hazardous
materials
Do not use pressurized air to blow out hazardous
materials, such as clutch dust, with compressed
air. Inhaling such hazardous materials can damage
your health.
•
When lifting the tractor with a hydraulic jack or a
hoist, fix it firmly and install the auxiliary support.
Never work under the tractor if the support and the
hydraulic jack (hoist) are not installed.
When using a hydraulic jack or a hoist, do not use
it over the limit of the equipment and the conveying
belt.
Make sure that the hydraulic lock operates properly
before using the hydraulic jack. Improper use of
lock can cause a serious accident.
Check the buttons and operating direction of the
hoist before using it. Improper operation can cause
a serious accident.
Do not use wooden blocks or bricks as support un-
der the tractor. As the tractor's weight is continuous-
ly applied to them, they can be broken or collapsed.
•
•
•
•
•
T46W022A
All KIOTI's genuine parts contain no asbetos.•
Remark
These materials should be rinsed or wiped away
after spraying oil.
•
SAFETY FIRST - SAFETY TIPS
14. SAFETYFIRSTGENERALENGINECLUTCHTRANSMI
SSION
HSTREARAXLEBRAKEFRONTAXLESTEERING
SYSTEM
HYDRAULIC
SYSTEM
ELECTRIC
SYSTEM
SAFETYFIRSTGENERALENGINETRANSMISSIONHSTREARAXLEBRAKEFRONTAXLESTEERING
SYSTEM
HYDRAULIC
SYSTEM
ELECTRIC
SYSTEM
INDEX
1-11DY51-W00
CS2410(US)
CS2610(EU/AU)
SAFETYFIRSTGENERALENGINECLUTCHTRANSMI
SSION
HSTREARAXLEBRAKEFRONTAXLESTEERING
SYSTEM
HYDRAULIC
SYSTEM
ELECTRIC
SYSTEM
SAFETYFIRSTGENERALENGINETRANSMISSIONHSTREARAXLEBRAKEFRONTAXLESTEERING
SYSTEM
HYDRAULIC
SYSTEM
ELECTRIC
SYSTEM
INDEX (8) Label, ass’y (T4837-52121)
(8) (T2555-52141)
WARNING
Before starting and operating
Start engine only from operators seat with
transmission in neutral, PTO disengaged
and hydraulic controls in lowered position.
Slow down on turns, rough ground and
slopes to avoid upset.
Do not permit anyone but the operator
to ride on the tractor. There is no safe
place for riders.
Lock brakes together, use warning lights
and SMV emblem while driving on roads.
Lower equipment, place gear shift levers
in neutral, stop engine and apply parking
brake before leaving tractor seat.
Avoid accidental contact with gear shift
lever while engine is running. Unexpected
tractor movement can result.
FAILURE TO FOLLOW ANY OF THE
INSTRUCTIONS ABOVE CAN CAUSE
SERIOUS INJURY TO THE OPERATOR OR
OTHER PERSONS.
( Relacement manuals are availeble from your lical dealer )
T2555-52141
- Know the operating and safety instructions
- Clear the area of bystanders.
- Locate and know operation of controls.
- Fasten your seat belt.
in the operators manual and on the tractor.
(9) (T2555-52331)
DANGER
T2555-52331
Start engine only from
operators seat, If safety start
switch is bypassed engine can
start with transmission in gear.
Do not connect or short across
terminals on starter solenoid.
Starting in gear causing runaway
can result in serious injury.
(10,11) Label, caution(fan) (T4625-52351)
T4625-52351
(7) (T2555-52351)
D A N G E R
Improper operating of tractor can rollover
or upset
DO NOT operate vehicle without raised
ROPS and locking pins in position.
DO NOT attach ropes or chains to ROPS
for pulling.
Lower the ROPS for low clearance ONLY.
- NO protection is provided in lowered position.
RAISE ROPS and insert locking pin immediately
after low clearance use, or for transport
ALWAYS wear seat belt with ROPS in
raised position.
Failure to comply will result
death or serious injury
- Seat belt is not recommended with ROPS lowered.
- DO NOT fold ROPS with a conopy
attached
T2555-52351
SAFETY FIRST - SAFETY DECALS
16. TABLE OF CONTENTS
GENERALCS2410(US)
CS2610(EU/AU)
CHAPTER 2
1. IDENTIFICATION NUMBER..................... 2-2
1.1 Tractor serial number location.................2-2
1.2 tractor serial number assignment Standard...2-2
1.3 Engine serial number location.................2-2
1.4 engine number assignment Standard.....2-2
1.5 Transmission number..............................2-2
2. Dimensions .......................................... 2-3
3. Specifications.................................... 2-4
4. POWER FLOW......................................... 2-6
5. driving speed...................................... 2-7
5.1 Gear arrangement...................................2-7
5.2 speed ratio (Engine vs. rear axle)..........2-10
5.3 Rear tire rolling circumference............... 2-10
5.4 Calculation of driving speed..................2-10
5.5 Driving speed table............................... 2-11
5.6 Reverse driving speed.......................... 2-11
6. Relative speed ratio of front
wheels................................................ 2-12
6.1 Calculation for relative speed ratio of
front wheels...........................................2-12
6.2 How to measure the actual rolling circumfer-
ence......................................................2-15
7. Maintenance schedule CHART... 2-16
8. Tires..................................................... 2-18
8.1 Specified inflation pressure...................2-18
8.2 Tightening torque for tire bolts.............. 2-18
9. Tightening torque......................... 2-19
9.1 General use screws, bolts and nuts......2-19
9.2 Stud bolts..............................................2-19
9.3 American standard screws, bolts and
nuts with UNC or UNF threads..............2-20
10. Part number assignment
standard for KIOTI bolts and
nuts............................................. ........2-21
10.1 bolts.......................................................2-21
10.2 Nuts.......................................................2-22
11. Unit conversion table................ 2-23
17. 2- DY51-W00
CS2410(US)
CS2610(EU/AU)
STEERING
SYSTEM
HYDRAULIC
SYSTEM
ELECTRIC
SYSTEM
SAFETYFIRSTGENERALENGINECLUTCH
TRANSMI
SSIONHSTREARAXLEBRAKEFRONTAXLESAFETYFIRSTGENERALENGINETRANSMISSIONHSTREARAXLEBRAKEFRONTAXLE
STEERING
SYSTEM
HYDRAULIC
SYSTEM
ELECTRIC
SYSTEMINDEX
The tractor's serial number plate (A) is located on the
right side of front axle frame.
The engine number (plate) is attached next to the injec-
tion pump assembly of the cylinder block.
B20W202A
1. IDENTIFICATION NUMBER
1.1 Tractor SERIAL NUMBER LOCATION 1.3 Engine SERIAL NUMBER LOCATION
B20W201A
Year of manufacturing
11 4 6 A 0 0 0 4
Production serial number
Model
�
�
�
�
2 2002
3 2003
D 2004
E 2005
F 2006
G 2007
H 20011
J 2009
K 2010
11 2011
12 2012
�
�
�
�
�
�
�
�
46A CS2410
�
�
�
�
1.5 Transmission number
The transmission number(A) is stamped on the transmis-
sion case on the lower section of the PTO cover.
B20W203A
For detailed information on how the engine
number is assigned, refer to chapter Engine.
•
Remark
1.4 engine number assignment
Standard
1.2 tractor serial number assignment
Standard
S773L-D-8501-24.5
Production serial number
25785
For North America
GENERAL - IDENTIFICATION NUMBER
25. 2-10 DY51-W00
CS2410(US)
CS2610(EU/AU)
STEERING
SYSTEM
HYDRAULIC
SYSTEM
ELECTRIC
SYSTEM
SAFETYFIRSTGENERALENGINECLUTCH
TRANSMI
SSIONHSTREARAXLEBRAKEFRONTAXLESAFETYFIRSTGENERALENGINETRANSMISSIONHSTREARAXLEBRAKEFRONTAXLE
STEERING
SYSTEM
HYDRAULIC
SYSTEM
ELECTRIC
SYSTEMINDEX
5.2 speed ratio (engine vs. rear axle)
Speed Gear Speed ratio
Low
range
Max. speed of HST 0.01901
High
range
Max. speed of HST 0.03835
Example 1) What is the speed for the forward, high
speed at 3000 rpm with TURF tires?
Answer:
5.4 Calculation of driving speed
Driving
speed
(km/h)
=
Rear axle
rpm
×
Rolling circum-
ference of rear
wheels
×
60
1000
=
Engine
rpm
×
Rotating
speed ratio
of rear axle
×
Rolling circum-
ference of rear
wheels
×
60
1000
Driving
speed
= 3000 × 0.03835 × 1.88 ×
60
1000
= 12.97 km/h = 8.11 MPH
Tire
Rear tire
specification
Rolling circumference
Inch m
Turf
Ind.
26 x 12.00-12 74 1.88
5.3 Rear TIRE ROLLING circumference
The rear tire specifications and tire circumference
are specified by the tire manufacturer based on
the inflation pressure of the standard tire and the
standard load application. Therefore, the actual cir-
cumference may be different depending on condi-
tions and it is recommended to measure the actual
circumference (Refer to 6.2 of this chapter).
Incase there is no rolling circumference suggested
by tire manufacturer, 95% of tire out-diameter is
generally accepted as a rolling circumference.
•
•
GENERAL - driving speed
29. 2-14 DY51-W00
CS2410(US)
CS2610(EU/AU)
STEERING
SYSTEM
HYDRAULIC
SYSTEM
ELECTRIC
SYSTEM
SAFETYFIRSTGENERALENGINECLUTCH
TRANSMI
SSIONHSTREARAXLEBRAKEFRONTAXLESAFETYFIRSTGENERALENGINETRANSMISSIONHSTREARAXLEBRAKEFRONTAXLE
STEERING
SYSTEM
HYDRAULIC
SYSTEM
ELECTRIC
SYSTEMINDEX
Calculate the gear reduction ratio of the rear axle referring to the
arrangement table of the main gear shift and rear axle gears in 4.2.
Example) What is the speed ratio of the rear axle for high speed? (0.03835 based on the table in page 2-8)
Since
▶
Front wheel rotating ratio
=
Front axle speed reduction ratio
is,
Rear wheel rotating ratio Rear axle speed reduction ratio
Therefore, the relative speed ratio for front wheel = (speed of front wheels ÷ speed of rear wheels)
Example) What is the relative speed ratio of the front wheels based on the above formula?
Answer) Rotating ratio between the front and rear wheels = 1.4644
Circumference of front wheel = 53 in.
Circumference of rear wheel = 74 in.
=
Rolling circumference of front wheels x rotating ratio
Rolling circumference of rear wheels
53 x 1.4644
74
= 1.048 → The front wheels rotate 4.8% faster than the rear wheels.
0.05616
= 1.4644
0.03835
GENERAL -
Relative speed ratio of front wheels
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