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Shanghai REMA TIP TOP Surfacing
Protection Engineering Co., Ltd.



       REMA TIP TOP Clip.wmv
Contents

        •REMA TIP TOP Worldwide

        •REMA TIP TOP China

        •Service Markets/ Industries

        •Products and Services

        •References




REMA TIP TOP Industry – Your competent partner worldwide!   2
REMA TIP TOP Worldwide



       3.500 employees                                         Established in
          worldwide                                           German in 1923




            21 German                                        12 production and
           subsidiaries/                                    processing facilities




         35 international                                       Agencies in
           subsidiaries                                         more than
                                                               200 countries



       35 service facilities                                235 service facilities
           in Germany                                           international




REMA TIP TOP Industry – Your competent partner worldwide!                            3
Global Network

       Subsidiaries
       Representatives




REMA TIP TOP Industry – Your competent partner worldwide!   4
REMA TIP TOP – Quality with Future


  REMA TIP TOP with its worldwide-known brand
  since more than 80 years.....




   is a synonym for...

                      Highest quality products and innovations
                      First-class services – worldwide and from one source
                      Reliability and competence
                      ONE BRAND – ONE SOURCE – ONE SYSTEM



REMA TIP TOP Industry – Your competent partner worldwide!                    5
REMA TIP TOP – Quality System


      Certified quality
   • ISO- certification
   • Highest quality standards at all production levels
   • Carefully controlled raw materials

      Innovation
   • Own patents, utility models and trademarks
   • Continuous development and testing of new
   materials
   • Innovative products from our own laboratories
   • Own test benches
      Environmental protection
   • Products free from CFC and aromatic compounds
   • Repairing ensures an extended durability of tyres, conveying plants
   etc.


REMA TIP TOP Industry – Your competent partner worldwide!                  6
Contents

        •REMA TIP TOP Worldwide

        •REMA TIP TOP China

        •Service Markets/ Industries

        •Products

        •References




REMA TIP TOP Industry – Your competent partner worldwide!   7
REMA TIP TOP China
Established in 2004

Solely German owned

Sales Value 110M RMB in China 2010

197 members
                                                            Tianjin Plant




                            Service
                       Team all though 
                     China –Project Based


                                                            Shanghai Workshop, 3600㎡



                                                            Guangzhou Plant


REMA TIP TOP Industry – Your competent partner worldwide!                         8
Production of Rubber Lining Sheets

Vacuum Roller Head Equipment


All REMA TIP TOP corrosion
resistant rubber lining materials are
extruded




REMA TIP TOP Industry – Your competent partner worldwide!   9
Contents

        •REMA TIP TOP Worldwide

        •REMA TIP TOP China

        •Service Markets/ Industries

        •Products and Services

        •References




REMA TIP TOP Industry – Your competent partner worldwide!   10
REMA TIP TOP Industry

The leading manufacturer and service provider for :


Conveyor Maintenance   Wear Protection      Corrosion Protection




     ONE BRAND – ONE SOURCE – ONE SYSTEM

                                                                   11
REMA TIP TOP Industry


Wear Protection
 We protect your plant against wear,
 abrasion and caking resulting in
 service life extension.

 Our product offerings include:
 • Different types and grades of rubber
 for specific applications (food-quality,
 oil, grease, fire resistant, anti-static,
 etc.)
 • Wear protection linings
 • Special rubber molded parts
 • Mill linings and components
 • And much more




                                             12
                                             12
REMA TIP TOP Industry


Conveyor Systems
We ensure that your conveyor systems
run smoothly and without any problems.

Our product offerings include:
• Materials for the lagging of pulleys and idlers
• Belt cleaning and belt cleaning systems
• Skirting and sealing materials
  for conveying plants
• Hot and cold repair materials
• Vulcanizing and adhesive systems
•Turn Key Conveyor System Management
• And much more




                                                    13
                                                    13
REMA TIP TOP Industry


Surface Protection
We establish your needs and offer
you
the right wear and/or anti-corrosion
protection systems and solutions.

Surface Protection Portfolio:

• Classic hard and soft rubber lining
systems
• Flake and laminate coatings
• Polyurethane and Polycarbamide
coating systems




REMA TIP TOP Industry – Your competent partner worldwide!   14
                                                            14
Service Markets/ Industries




REMA TIP TOP Industry – Your competent partner worldwide!   15
Contents

        •REMA TIP TOP WorldWide

        •REMA TIP TOP China

        •Service Markets/ Industries

        •Products and Services

        •References




REMA TIP TOP Industry – Your competent partner worldwide!   16
RTT Scope of Supply

Rema Tip Top´s Corrosion Protection -A Complete System
 Material Supply
 Technical Support
 Technical Advisory Personnel
 Maintenance
 Total Turnkey Responsibility:
      - Project Management
      - Application
      - Quality Control




REMA TIP TOP Industry – Your competent partner worldwide!   17
REMA TIP TOP Products

                                                                     Rubber Lining
Rubber Lining
   Chemoline soft rubber lining

   Chemonit hard rubber lining


Coating Systems
   COROFLAKE corrosion protection

   TOPLINE corrosion protection laminates coatings
                                                                                Laminates Coatings
   Tip Top Lining Corrosion protection laminate coatings

   COROPUR polyurethane

   REMACOAT polyurea corrosion and abrasion protection



                                                            Polyurea Coatings


REMA TIP TOP Industry – Your competent partner worldwide!                                       18
Soft Rubber Lining – Chemoline

Excellent chemical and abrasion resistance with aggressive media with
a high solids content.

Universal Application

Flexible Applications




REMA TIP TOP Industry – Your competent partner worldwide!               19
Hard Rubber Lining – Chemonit

Outstanding chemical resistance against mineral acids, bases, organic
solvents and aqueous phases.

Proven and tested Solution for Water Treatment

Corrosion Protection with Approval Seal




REMA TIP TOP Industry – Your competent partner worldwide!               20
Coating Systems – Flake – COROFLAKE

Extraordinary High Temperature Stability, up to 90℃ wet and 230℃ dry

Protection against aggressive Media, most solvents, organic and
inorganic acids and alkaline media

Reliable Application System




REMA TIP TOP Industry – Your competent partner worldwide!          21
Coating Systems – Flake – COROFLAKE

Outstanding chemical resistance, while the flakes, which are aligned parallel to the
primer, offer excellent permeation resistance.

Based on polyester, vinyl ester, epoxy and epoxy-Novolac resins

Reinforced with either C-Glass flakes, mica or graphite.

                                   Primer
                                   1 Base coat
                                   2 Base coat
                                   3 Top coat




REMA TIP TOP Industry – Your competent partner worldwide!                          22
Coating Systems – Polyurea – REMACOAT


Shortest possible Application Time

Maintenance-friendly

Especially high Resistance to Wear

Broad chemical resistance




REMA TIP TOP Industry – Your competent partner worldwide!   23
Coating Systems – Polyurea – REMACOAT

REMACOAT Polyurea coatings characteristics

Fast set. Return to service in minutes

No VOC´s and little to no odour

Weather tolerant: Cures at low temperatures –10°C

Insensitivity to moisture and humidity

Excellent resistant to thermal shock

Unlimited application thickness

Flexible, waterproof, seamless and resilient

Excellent stability against wear

Minimal water permeability

Suitable up to 120°C ( 250°F), dry

Bonds perfectly to most substrates such as: metal, concrete, ceramics, wood, rubber with the
corresponding primer


REMA TIP TOP Industry – Your competent partner worldwide!                                 24
Coating Systems – Polyurethane – COROPUR


Time-saving and flexible Application

High humidity and low temperatures application, -5℃, 98% R.H

Excellent Adhesion



Single component

Moisture-hardening coating

Atmospheric corrosion protection

Steel water constructions

Silicone high-temperature coatings 450 -600℃




REMA TIP TOP Industry – Your competent partner worldwide!      25
LONGER LIFETIME

 Highest Quality Products and Services
 - Reduce operation cost and increase production efficiency by
 minimize downtime




REMA TIP TOP Industry – Your competent partner worldwide!        26
Application




                                                            Before vulcanization


    SGL Project




              Bayer Shanghai Project                        After vulcanization and grinding


REMA TIP TOP Industry – Your competent partner worldwide!                                 27
Vessels & Pipelines




REMA TIP TOP Industry – Your competent partner worldwide!   28
Contents

        •REMA TIP TOP Worldwide

        •REMA TIP TOP China

        •Service Markets/ Industries

        •Products and Services

        •References




REMA TIP TOP Industry – Your competent partner worldwide!   29
References - Mining

      Murrin – Murrin Project Australia




REMA TIP TOP Industry – Your competent partner worldwide!   30
References -Chemicals

Wacker Burghausen, Germany

2,000 ㎡ of CHEMONIT 31, CHEMOLINE 3, CHEMOLINE 4 A and CHEMOLINE 4 CN.

Medium: sodium chloride, brine, hydrochloric acid and caustic soda solution




REMA TIP TOP Industry – Your competent partner worldwide!                     31
References – Chemicals

Mitsubishi Chemicals, Indonesia

The bottom of a storage tank for industrial diesel oil (IDO) was coated with REMACOAT D-
40.




REMA TIP TOP Industry – Your competent partner worldwide!                                  32
References - Petrochemicals

Shell AG, Hamburg, Germany

The surface of four loading bridges on the river Elbe was coated with a polyurea system
developed specifically for this application (REMACOAT C).




REMA TIP TOP Industry – Your competent partner worldwide!                                 33
References - Petrochemicals




Statoil, Norway

In the early 1980s, Statoil had two gas pipelines, each 8 km long and in a ventilated
concrete tunnel about 300 m under sea level, lined with COROPUR Tar. Despite the
permanent influence of salt water, almost 100 % humidity and constant ventilation, the
polyurethane lining is still in very good condition. A good 20 years after the original lining, in
2003, the customer decided not to renew it, but to simply have repaired the little
mechanical damage that had occurred. This result exceeds by far the experience customary
to the market.
REMA TIP TOP Industry – Your competent partner worldwide!                                            34
References - Industrial water treatment works




The activity of REMA TIP TOP in this
environmental protection area is basically the
supply of lining systems for the protection of
aeration tanks, sludge thickeners, scrapers, waste-
water piping and sedimentation baths.

 The combination of the high chemical resistance of
REMA TIP TOP lining systems and their good
mechanical properties with low abrasion values
result in very long service lives in industrial effluent
treatment works.




REMA TIP TOP Industry – Your competent partner worldwide!   35
References - Paper and pulp industry

REMA TIP TOP lining systems are resistant to changing temperatures with simultaneous
corrosive attack. Their application in couch pits, Hollanders, tubs, nutsch filters and
bleaching towers can provide long-term protection of these plant components.




REMA TIP TOP Industry – Your competent partner worldwide!                                 36
References - Food industry




 The composition of jointless REMA TIP TOP lining systems comply with most food laws so
 that they are highly appropriate for use in the food industry.

  Typical applications in the food industry include the lining of process and storage tanks for
 starch production, storage tanks and secondary containment for chemicals, water treatment
 systems and fermenters for the brewing industry.


REMA TIP TOP Industry – Your competent partner worldwide!                                     37
References - Fertilizers




The winning of phosphates for the fertiliser industry is achieved in processes where rocks
containing phosphates are decomposed at high temperatures and under vacuum.

 REMA TIP TOP has supplied the proven rubber lining systems required for many years and
all over the world.

REMA TIP TOP Industry – Your competent partner worldwide!                                    38
References - Flue gas desulphurization plant

Flue gas desulphurisation plants
(FGD`s) have been installed in
many countries.

 Tip Top offers today the most
reliable and advanced corrosion
protection systems for FGD
plants.




REMA TIP TOP Industry – Your competent partner worldwide!   39
References - Flue gas desulphurization plant


      FDG Iskenderun - Turkey




REMA TIP TOP Industry – Your competent partner worldwide!   40
Thank you!

    Please direct your surface protection to REMA
    TIP TOP.

    Johnson Xiao/肖森
    Sales Manager


    SHANGHAI REMA TIP TOP Surface Protection Engineering Co.,Ltd.
    Tel: +86 (21) 6401 1983-110
    Fax: +86 (21) 6401 3243
    Mobile: +86 150 2171 9830
    Email: Johnson.Xiao@rema-tiptop.com.cn
    www.rema-tiptop.com
    www.rema-tiptop.com.cn



REMA TIP TOP Industry – Your competent partner worldwide!           41

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Rema Tip Top

  • 1. Shanghai REMA TIP TOP Surfacing Protection Engineering Co., Ltd. REMA TIP TOP Clip.wmv
  • 2. Contents •REMA TIP TOP Worldwide •REMA TIP TOP China •Service Markets/ Industries •Products and Services •References REMA TIP TOP Industry – Your competent partner worldwide! 2
  • 3. REMA TIP TOP Worldwide 3.500 employees Established in worldwide German in 1923 21 German 12 production and subsidiaries/ processing facilities 35 international Agencies in subsidiaries more than 200 countries 35 service facilities 235 service facilities in Germany international REMA TIP TOP Industry – Your competent partner worldwide! 3
  • 4. Global Network Subsidiaries Representatives REMA TIP TOP Industry – Your competent partner worldwide! 4
  • 5. REMA TIP TOP – Quality with Future REMA TIP TOP with its worldwide-known brand since more than 80 years..... is a synonym for... Highest quality products and innovations First-class services – worldwide and from one source Reliability and competence ONE BRAND – ONE SOURCE – ONE SYSTEM REMA TIP TOP Industry – Your competent partner worldwide! 5
  • 6. REMA TIP TOP – Quality System Certified quality • ISO- certification • Highest quality standards at all production levels • Carefully controlled raw materials Innovation • Own patents, utility models and trademarks • Continuous development and testing of new materials • Innovative products from our own laboratories • Own test benches Environmental protection • Products free from CFC and aromatic compounds • Repairing ensures an extended durability of tyres, conveying plants etc. REMA TIP TOP Industry – Your competent partner worldwide! 6
  • 7. Contents •REMA TIP TOP Worldwide •REMA TIP TOP China •Service Markets/ Industries •Products •References REMA TIP TOP Industry – Your competent partner worldwide! 7
  • 8. REMA TIP TOP China Established in 2004 Solely German owned Sales Value 110M RMB in China 2010 197 members Tianjin Plant Service Team all though  China –Project Based Shanghai Workshop, 3600㎡ Guangzhou Plant REMA TIP TOP Industry – Your competent partner worldwide! 8
  • 9. Production of Rubber Lining Sheets Vacuum Roller Head Equipment All REMA TIP TOP corrosion resistant rubber lining materials are extruded REMA TIP TOP Industry – Your competent partner worldwide! 9
  • 10. Contents •REMA TIP TOP Worldwide •REMA TIP TOP China •Service Markets/ Industries •Products and Services •References REMA TIP TOP Industry – Your competent partner worldwide! 10
  • 11. REMA TIP TOP Industry The leading manufacturer and service provider for : Conveyor Maintenance Wear Protection Corrosion Protection ONE BRAND – ONE SOURCE – ONE SYSTEM 11
  • 12. REMA TIP TOP Industry Wear Protection We protect your plant against wear, abrasion and caking resulting in service life extension. Our product offerings include: • Different types and grades of rubber for specific applications (food-quality, oil, grease, fire resistant, anti-static, etc.) • Wear protection linings • Special rubber molded parts • Mill linings and components • And much more 12 12
  • 13. REMA TIP TOP Industry Conveyor Systems We ensure that your conveyor systems run smoothly and without any problems. Our product offerings include: • Materials for the lagging of pulleys and idlers • Belt cleaning and belt cleaning systems • Skirting and sealing materials for conveying plants • Hot and cold repair materials • Vulcanizing and adhesive systems •Turn Key Conveyor System Management • And much more 13 13
  • 14. REMA TIP TOP Industry Surface Protection We establish your needs and offer you the right wear and/or anti-corrosion protection systems and solutions. Surface Protection Portfolio: • Classic hard and soft rubber lining systems • Flake and laminate coatings • Polyurethane and Polycarbamide coating systems REMA TIP TOP Industry – Your competent partner worldwide! 14 14
  • 15. Service Markets/ Industries REMA TIP TOP Industry – Your competent partner worldwide! 15
  • 16. Contents •REMA TIP TOP WorldWide •REMA TIP TOP China •Service Markets/ Industries •Products and Services •References REMA TIP TOP Industry – Your competent partner worldwide! 16
  • 17. RTT Scope of Supply Rema Tip Top´s Corrosion Protection -A Complete System Material Supply Technical Support Technical Advisory Personnel Maintenance Total Turnkey Responsibility: - Project Management - Application - Quality Control REMA TIP TOP Industry – Your competent partner worldwide! 17
  • 18. REMA TIP TOP Products Rubber Lining Rubber Lining Chemoline soft rubber lining Chemonit hard rubber lining Coating Systems COROFLAKE corrosion protection TOPLINE corrosion protection laminates coatings Laminates Coatings Tip Top Lining Corrosion protection laminate coatings COROPUR polyurethane REMACOAT polyurea corrosion and abrasion protection Polyurea Coatings REMA TIP TOP Industry – Your competent partner worldwide! 18
  • 19. Soft Rubber Lining – Chemoline Excellent chemical and abrasion resistance with aggressive media with a high solids content. Universal Application Flexible Applications REMA TIP TOP Industry – Your competent partner worldwide! 19
  • 20. Hard Rubber Lining – Chemonit Outstanding chemical resistance against mineral acids, bases, organic solvents and aqueous phases. Proven and tested Solution for Water Treatment Corrosion Protection with Approval Seal REMA TIP TOP Industry – Your competent partner worldwide! 20
  • 21. Coating Systems – Flake – COROFLAKE Extraordinary High Temperature Stability, up to 90℃ wet and 230℃ dry Protection against aggressive Media, most solvents, organic and inorganic acids and alkaline media Reliable Application System REMA TIP TOP Industry – Your competent partner worldwide! 21
  • 22. Coating Systems – Flake – COROFLAKE Outstanding chemical resistance, while the flakes, which are aligned parallel to the primer, offer excellent permeation resistance. Based on polyester, vinyl ester, epoxy and epoxy-Novolac resins Reinforced with either C-Glass flakes, mica or graphite. Primer 1 Base coat 2 Base coat 3 Top coat REMA TIP TOP Industry – Your competent partner worldwide! 22
  • 23. Coating Systems – Polyurea – REMACOAT Shortest possible Application Time Maintenance-friendly Especially high Resistance to Wear Broad chemical resistance REMA TIP TOP Industry – Your competent partner worldwide! 23
  • 24. Coating Systems – Polyurea – REMACOAT REMACOAT Polyurea coatings characteristics Fast set. Return to service in minutes No VOC´s and little to no odour Weather tolerant: Cures at low temperatures –10°C Insensitivity to moisture and humidity Excellent resistant to thermal shock Unlimited application thickness Flexible, waterproof, seamless and resilient Excellent stability against wear Minimal water permeability Suitable up to 120°C ( 250°F), dry Bonds perfectly to most substrates such as: metal, concrete, ceramics, wood, rubber with the corresponding primer REMA TIP TOP Industry – Your competent partner worldwide! 24
  • 25. Coating Systems – Polyurethane – COROPUR Time-saving and flexible Application High humidity and low temperatures application, -5℃, 98% R.H Excellent Adhesion Single component Moisture-hardening coating Atmospheric corrosion protection Steel water constructions Silicone high-temperature coatings 450 -600℃ REMA TIP TOP Industry – Your competent partner worldwide! 25
  • 26. LONGER LIFETIME Highest Quality Products and Services - Reduce operation cost and increase production efficiency by minimize downtime REMA TIP TOP Industry – Your competent partner worldwide! 26
  • 27. Application Before vulcanization SGL Project Bayer Shanghai Project After vulcanization and grinding REMA TIP TOP Industry – Your competent partner worldwide! 27
  • 28. Vessels & Pipelines REMA TIP TOP Industry – Your competent partner worldwide! 28
  • 29. Contents •REMA TIP TOP Worldwide •REMA TIP TOP China •Service Markets/ Industries •Products and Services •References REMA TIP TOP Industry – Your competent partner worldwide! 29
  • 30. References - Mining Murrin – Murrin Project Australia REMA TIP TOP Industry – Your competent partner worldwide! 30
  • 31. References -Chemicals Wacker Burghausen, Germany 2,000 ㎡ of CHEMONIT 31, CHEMOLINE 3, CHEMOLINE 4 A and CHEMOLINE 4 CN. Medium: sodium chloride, brine, hydrochloric acid and caustic soda solution REMA TIP TOP Industry – Your competent partner worldwide! 31
  • 32. References – Chemicals Mitsubishi Chemicals, Indonesia The bottom of a storage tank for industrial diesel oil (IDO) was coated with REMACOAT D- 40. REMA TIP TOP Industry – Your competent partner worldwide! 32
  • 33. References - Petrochemicals Shell AG, Hamburg, Germany The surface of four loading bridges on the river Elbe was coated with a polyurea system developed specifically for this application (REMACOAT C). REMA TIP TOP Industry – Your competent partner worldwide! 33
  • 34. References - Petrochemicals Statoil, Norway In the early 1980s, Statoil had two gas pipelines, each 8 km long and in a ventilated concrete tunnel about 300 m under sea level, lined with COROPUR Tar. Despite the permanent influence of salt water, almost 100 % humidity and constant ventilation, the polyurethane lining is still in very good condition. A good 20 years after the original lining, in 2003, the customer decided not to renew it, but to simply have repaired the little mechanical damage that had occurred. This result exceeds by far the experience customary to the market. REMA TIP TOP Industry – Your competent partner worldwide! 34
  • 35. References - Industrial water treatment works The activity of REMA TIP TOP in this environmental protection area is basically the supply of lining systems for the protection of aeration tanks, sludge thickeners, scrapers, waste- water piping and sedimentation baths. The combination of the high chemical resistance of REMA TIP TOP lining systems and their good mechanical properties with low abrasion values result in very long service lives in industrial effluent treatment works. REMA TIP TOP Industry – Your competent partner worldwide! 35
  • 36. References - Paper and pulp industry REMA TIP TOP lining systems are resistant to changing temperatures with simultaneous corrosive attack. Their application in couch pits, Hollanders, tubs, nutsch filters and bleaching towers can provide long-term protection of these plant components. REMA TIP TOP Industry – Your competent partner worldwide! 36
  • 37. References - Food industry The composition of jointless REMA TIP TOP lining systems comply with most food laws so that they are highly appropriate for use in the food industry. Typical applications in the food industry include the lining of process and storage tanks for starch production, storage tanks and secondary containment for chemicals, water treatment systems and fermenters for the brewing industry. REMA TIP TOP Industry – Your competent partner worldwide! 37
  • 38. References - Fertilizers The winning of phosphates for the fertiliser industry is achieved in processes where rocks containing phosphates are decomposed at high temperatures and under vacuum. REMA TIP TOP has supplied the proven rubber lining systems required for many years and all over the world. REMA TIP TOP Industry – Your competent partner worldwide! 38
  • 39. References - Flue gas desulphurization plant Flue gas desulphurisation plants (FGD`s) have been installed in many countries. Tip Top offers today the most reliable and advanced corrosion protection systems for FGD plants. REMA TIP TOP Industry – Your competent partner worldwide! 39
  • 40. References - Flue gas desulphurization plant FDG Iskenderun - Turkey REMA TIP TOP Industry – Your competent partner worldwide! 40
  • 41. Thank you! Please direct your surface protection to REMA TIP TOP. Johnson Xiao/肖森 Sales Manager SHANGHAI REMA TIP TOP Surface Protection Engineering Co.,Ltd. Tel: +86 (21) 6401 1983-110 Fax: +86 (21) 6401 3243 Mobile: +86 150 2171 9830 Email: Johnson.Xiao@rema-tiptop.com.cn www.rema-tiptop.com www.rema-tiptop.com.cn REMA TIP TOP Industry – Your competent partner worldwide! 41