3. VISION: Build the global leader in the
custom electromagnetic components
industry by leveraging the transformative
power of innovation.
QUALITY: We are responsible for, and
committed to, delivering reliable products
that meet our customer’s delivery, quality,
cost and performance objectives with
hassle-free service and continuous
improvement of our management systems.
TRANSFORMATIVE POWER
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5. • Robert MALKANI, Chairman & CEO
• James TABBI, President& COO
• Susan SCIPIONI, CFO
EXECUTIVE TEAM
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6. • Victor QUINN, Director of Engineering / CTO
• Dean COX, Supply Chain Manager
• Robert KINDELL, Business Development Manager
• Jason MANN, Quality Assurance Manager
• Glenn MOORE, Plant Production Supervisor (F1)
• Frank SANTUCCI, Plant Production Manager (F2)
LEADERSHIP TEAM
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High-Volume Low Cos
SMT Air Coils w/
removable PNP
8. OUR SWEET SPOT
• Ultra-high power density magnetic
components for high-reliability
applications in defense, aerospace,
medical, mass-transit and high-grade
industrial markets.
Planar Transformer Module for Radar
Application
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10. • Communications Systems
• Ignition Systems
• Controls (Flight, Process, etc.)
• Sensors
• Linear & Switch Mode Power
Supplies
• Current & Potential Transformers
• Radar/Sonar
• Vetronics
• and many more…
APPLICATIONS
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11. • F-35 Lightning II (JSF)
• F-22 Raptor
• F-18 Hornet
• F-16 Fighting Falcon
• F-15 Eagle
• F-117 Nighthawk
• B-1 Lancer
• E-3A Sentry (AWACS)
• MRAP
• JLTV
• AIM-9X Missile
• International Space Station
• Space Shuttle
• Boeing SLAM-ER Launcher
• Virginia Class Nuclear Sub
• AEGIS Destroyer
• Comanche Helicopter
• Blackhawk Helicopter
• LAMPS Helicopter System
• Improved Fire Control
System (IFCS)
• GE, Rolls-Royce, Pratt &
Whitney, BMW & other Jet
Engines
HIGH GRADE PROGRAMS
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High Voltage Xfmr for
Jet Engine Exciter
High Current Xfmr for
Aircraft Power Application
16. CUSTOMER LOYALTY MARKET / PRODUCT
Lockheed Martin 35+ Years Radar, Sonar, Defense Systems
GE Aviation | Unison Industries 30+ Years Jet Engine Exciters/Igniters
HARRIS | RF Communications 25+ Years Secure Communications
ALSTOM | Transport Signaling 25+ Years Rail Transportation Control & Signaling
Moog Inc. 20+ Years Aerospace & Defense Fluid Control
TEKNIC Inc. 15+ Years Machine Automation Systems
GE Aviation | Power Systems 12 Years Aircraft Power & Control
Champion Aerospace 10 Years Jet Engine Exciters/Igniters
BAE Systems EIS 10 Years Defense & Commercial Power Systems
Communications & Power Ind 5 Years Microwave & RF Power Amplifiers
TOP LOYAL CUSTOMERS
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17. CUSTOMER ENGAGED MARKET / PRODUCT
Wave Technologies IPT 2013 Wireless Charging Technology
Marotta Controls 2012 Power Supply, Conversion and Conditioning
Crane | Aerospace & Electronics 2012 Power Solutions: TWT, TRUs, ATRUs, LVPS
Invensys Rail 2011 Rail Automation & Control Systems
Rockwell Collins 2011 Aircraft Power & Avionics
Parker Aerospace 2010 Aircraft Electronic Controls
Astronics LSI / DME 2010 Aircraft internal, External & Runway Lighting
ITT Exelis | Electronic Systems 2010 Defense Electronics / Avionics / Power Systems
DRS Technologies 2010 Defense Targeting, Control & Electronics
IBM / Jabil Singapore 2010 File Server Power Supplies
EXCITING NEW CUSTOMERS
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19. • Dedicated Project Engineer
• Cross-functional Design Review Team
• Flexible, menu based NPD process
• Advanced design tools & methods
- 3D Mechanical CAD (Pro-E)
- specializedMagnetics design & optimization tools
- thermal modeling
- simulation
• Sophisticated Process Documentation
• Robust Process Controls
• AS9102 First Article Inspection Reports
ADVANCED DEVELOPMENT PROCESS
3D CAD Model of Transformer in
development using Pro-E software.
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20. • Power supply topologies
- Flyback; Resonant; Buck; Boost; Forward; Bridge
• Winding geometries
- planar, annular, hybrid, SESI
- Litz, foil, specialty wire & windings
- conventional
• Magnetic core geometries
- all standard shapes & sizes
- custom shapes & sizes
• Magnetic core materials
- standard ferrites, powdered iron, MPP, silicon steel,
nickel, cobalt alloys, amorphous metals &
nanocrystalline
TECHNICAL EXPERTISE
HXMT Planar Transformer for
High-Efficiency Solar Array
Inverter
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Large Electromagnet (Square Wire
on Copper Coil Form)
21. • HXMT optimizes coil constructions
• Yields optimal configuration to achieve
desired functions
• Optimization reduces lost energy within coil
• Transformers operate cooler & more
efficiently
• Gives size, weight and cost reduction
• Is based on loss and energy solutions of the
diffusion equation for generalized boundary
conditions
• Finds hidden value in magnetic components
U.S. Patents: 7506280, 7885787, 7888931
Optimum Thickness Predicted by Hyper-XMT
0.0
1.0
2.0
3.0
4.0
5.0
6.0
7.0
8.0
9.0
10.0
0.00 2.00 4.00 6.00 8.00
Wire Thickness
Watt
HYPER-X MAGNETIC TECHNOLOGY TM
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22. 22
HIGH GRADE OPTIMIZATION
Conventional Versus HXMT
Total Loss For 12 Turn Winding, 5 δ Thick Limit
V aryin g T o tal L ayers
(resu lts n o rm aliz ed to o p tim iz ed co n ven tio n al 1 layer)
0.00
0.20
0.40
0.60
0.80
1.00
1.20
1.40
1 2 3 4
Total Layers
Loss
conventional
HXMT
Sum of 10 Harmonics
-2
0
2
0 2 4 6 8
Phase
Amplitude
22% Loss
Reduction
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38. AND MORE…
Railway Sensing
Application
Three-Phase Line
Filter
Three-Phase High Power
Density Aerospace
SMT 8kW 500kHz PSFB
Radar Application
High Density Hybrid
Planar Transformer
Aerospace Power
Supply
High Voltage Medical
X-Ray Transformer
High Density SMT
Hybrid-Planar
Transformer
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39. • AS9100C & ISO9001:2008 Quality Systems
• Focused, value oriented company
• World-class customers in diverse markets
• Depth of electromagnetic design engineering
capability to solve complex customer problems
• Hyper-X Magnetics Technology patents for
optimization of magnetic components
• Unique capabilities, expertise, and experience
• Strong technical & management teams
• Strong Business Record
• ITAR & US/Canada JCP registered
• LCC Manufacturing
• MIL-PRF-27 experts
• Commitment to the Customer, first and foremost!
Why RAF TABTRONICS LLC?
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