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LSP Technologies, Inc.

         Supplier Quality Requirements

                          SQR-1.0 Rev. 0




          Approved By: Mark O’Loughlin, Quality Assurance Manager
          Date:        August 23, 2004




The current issue of this document is maintained on LSP Technologies, Inc.’s
Internet Web Site at http://www.lspt.com. If this document is printed, it is the
responsibility of the user to verify that the printed copy is the current issue before
use.
LSP Technologies, Inc.                                     Supplier Quality Requirements



Purpose

To define the requirements that must be fulfilled by suppliers to LSP Technologies, Inc. (LSPT)
and to describe how suppliers can work together with LSPT to improve the processes, products
and services they supply.

Scope

This manual applies to all suppliers of material and services used in the production of LSP
Technologies, Inc. products. It is not applicable to suppliers of consumables.

Users

Suppliers
Purchasing
Quality Engineering

References
None

Definitions
None




LSP Technologies, Inc.                        2                                 SQR-1.0 Rev. 0
LSP Technologies, Inc.                                                                     Supplier Quality Requirements


                                                                Contents

1.0 Introduction.............................................................................................................................. 4
2.0 Working together..................................................................................................................... 4
           2.1      Communication ....................................................................................................... 4
           2.2      Continuous improvement....................................................................................... 4
           2.3      Access...................................................................................................................... 4
           2.4      Notification of organization changes.................................................................... 4
3.0 Shipping direct to stock ......................................................................................................... 4
4.0 Business ethics ....................................................................................................................... 4
5.0 Quality system requirements ................................................................................................. 5
           5.1      Management responsibility.................................................................................... 5
           5.2      Quality system......................................................................................................... 5
           5.3      Contract review ....................................................................................................... 5
           5.4      Design control (only applicable if design activities ........................................... 5
                    are undertaken for LSP Technologies, Inc.)
           5.5       Document and data control................................................................................... 5
           5.6      Purchasing............................................................................................................... 5
           5.7      Product identification & traceability ..................................................................... 6
           5.8      Process control ....................................................................................................... 6
           5.9      Non-deliverable software ....................................................................................... 6
           5.10 Inspection and testing ............................................................................................ 6
           5.11 Control of inspection, measuring and test equipment ....................................... 7
           5.12 Inspection and test status...................................................................................... 7
           5.13 Control of nonconforming product ....................................................................... 7
           5.14 Corrective and preventive action .......................................................................... 7
           5.15 Handling, storage, packaging, preservation and delivery .................................. 8
           5.16 Control of quality records ...................................................................................... 8
           5.17 Internal quality audits ............................................................................................. 8
           5.18 Training .................................................................................................................... 8
           5.19 Servicing (only applicable if servicing is undertaken ........................................ 8
                for LSP Technologies, Inc.)




LSP Technologies, Inc.                                                 3                                                    SQR-1.0 Rev. 0
LSP Technologies, Inc.                                         Supplier Quality Requirements


1.0 Introduction

Competing in today’s aerospace market requires our products to be of high quality, delivered on
time, increasingly within short lead-times and at competitive cost. The objectives of this manual
are to describe the requirements, which suppliers to LSP Technologies, Inc. (LSPT) should meet,
and how our suppliers can work together with LSPT to improve the processes, products and
services on which all our businesses are based.

2.0 Working together

LSP Technologies, Inc. wishes to work closely together with our key suppliers to build mutually
beneficial relationships. Particular areas of focus are:

         2.1 Communication

         Communications should include regular reviews between companies providing our
         suppliers with visibility of our forward schedules, plans and product changes and LSPT
         with visibility of our suppliers'problems and corrective action plans.

         2.2 Continuous improvement

         We will work together with our suppliers to enhance product functionality, reduce costs
         and improve delivery and lead-time.

         2.3 Access

         Suppliers shall provide access to their premises and facilities for LSP Technologies, Inc.,
         our customers and regulatory authorities for co-operation on product, process and
         business issues.

         2.4 Notification of organization changes

         Changes to the supplier’s organization that may affect quality shall be notified in advance
         to LSP Technologies, Inc. These changes include: company ownership, company name,
         manufacturing location, quality approvals, significant changes to process or inspection
         techniques.

3.0 Shipping direct to stock

It is our policy to reduce the duplication of inspection by LSPT and our suppliers wherever there is
an established history of satisfactory quality. Such goods will be received direct to stock by LSP
Technologies, Inc. with zero incoming inspection. When authorized by LSP Technologies, Inc.
Purchasing, suppliers shall record results of inspection and submit these results with the goods.

4.0 Business ethics

It is a requirement of some LSP Technologies, Inc. customers that LSPT and our suppliers
comply with the US Anti Kick-back Act of 1986. This stipulates that business gifts and hospitality
shall neither be offered nor accepted, except those of small intrinsic value.




LSP Technologies, Inc.                              4                                SQR-1.0 Rev. 0
LSP Technologies, Inc.                                              Supplier Quality Requirements


5.0 Quality system requirements

It is expected that all suppliers to LSP Technologies, Inc. will meet the requirements of this
section, which are based on AS9100 and ISO9000. Preference will be given to suppliers holding
AS9100 or ISO9000 accreditation. Where the supplier’s practice differs from these requirements,
application may be made to LSP Technologies, Inc. for specific approval. Key suppliers will be
audited, normally every two years, as part of our quality assurance program. For other suppliers,
AS9100 or ISO9000 will normally be accepted as proof of satisfactory quality systems without the
need for further audit by LSP Technologies, Inc.

        5.1 Management responsibility

        Supplier shall have a clearly documented quality policy, which is understood,
        implemented and maintained at all levels. Responsibility and authority of personnel
        affecting quality shall be clearly defined. A management representative with responsibility
        for quality shall be designated.

        5.2 Quality system

        Suppliers shall maintain a clearly documented quality system.

        5.3 Contract review

        Orders or contracts shall be formally reviewed to ensure that the supplier has the
        technical and logistical capabilities to meet the requirements. Any discrepancies or
        queries shall be resolved before the order or contract is accepted. Amendments to orders
        or contracts shall be formally reviewed. Records of contract review shall be maintained.
        Verbal instructions or agreements are not permitted.

        5.4 Design control (only applicable if design activities are undertaken for LSP Technologies, Inc.)

        Design inputs and outputs shall be adequately specified (e.g. by relevant specifications).
        Formal documented reviews shall be held at appropriate stages of design. Designs shall
        be checked by verification (theoretical check) and validation (practical check). All design
        changes shall be documented and approved by authorized personnel before
        implementation.

        5.5 Document and data control

        Pertinent issues of documents (drawings, specifications, etc.) shall be available where
        required for performing or checking operations affecting quality. Obsolete documents
        shall be promptly removed from points of issue or use (or otherwise assured against
        unintended use). Corrections to production or quality documents must be indelibly
        recorded, dated and authorized. The original version must be retrievable after the
        change.

        5.6 Purchasing

        Subcontractors shall be evaluated and selected based on their ability to meet specified
        requirements. A list of approved subcontractors shall be maintained. Purchasing
        documents shall clearly describe the relevant drawings and specifications (including
        issue status) and the quality requirements to be applied.



        5.7 Product identification & traceability


LSP Technologies, Inc.                               5                                       SQR-1.0 Rev. 0
LSP Technologies, Inc.                                          Supplier Quality Requirements



        The status of material and product shall be clearly identified at all stages. The traceability
        of individual batches shall be identified and controlled when specified on the order
        documents.

        5.8 Process control

        Manufacturing processes shall be defined by documented procedures. Criteria for quality
        shall be defined in a clear and practical manner. Where processes cannot be fully verified
        by subsequent inspection or testing (e.g. welding, brazing, heat treatment), such
        processes shall be performed by qualified operators or are suitable process control
        parameters established.

        5.9 Non-deliverable software

        For software used in manufacturing or inspection/testing of deliverable hardware or in
        acceptance of deliverable software must be controlled. Examples of non-deliverable
        software are CNC machining programs and coordinate measuring machine programs.
        The following controls must be defined:

        a. Process, documentation and approvals used to ensure that requirements for the
           software design and function are met
        b. Process for proving with objective evidence that the software performs its required
           function
        c. Process, documentation and approvals required for releasing software to use
           (approval must be independent of the software author)
        d. Method of ensuring that software cannot be modified without authorization
        e. Process for controlling revisions to software
        f. Method for storing master copies of software
        g. Process of issuing working copies to users
        h. Process of logging and investigating software faults

        Where such controls are not implemented then products manufactured using software
        shall be inspected to ensure that any software defects or changes do not affect the
        product conformity to specified requirements.

        5.10 Inspection and testing

        The amount and nature of inspection of incoming product shall be specified. Incoming
        product shall be controlled to ensure that it is not used until any specified inspection has
        been completed. In-process and final inspection shall be performed according to
        documented procedures. All inspection and test operations shall be satisfactorily
        completed prior to shipment of the product.

                 5.10.1   First article inspection

                 The supplier shall provide a First Article Inspection Report (FAIR), this is required
                 for the first batch produced from a new or modified drawing, or after change of
                 the manufacturing process or as directed by LSP Technologies, Inc. Purchase
                 Order). A ‘first article’ is a representative sample from the batch, which shall be
                 inspected for conformance to mechanical and/or performance requirements,
                 wherever possible by a means independent of the normal manufacturing
                 process.




LSP Technologies, Inc.                               6                                SQR-1.0 Rev. 0
LSP Technologies, Inc.                                             Supplier Quality Requirements


                 5.10.2   Inspection plans

                 Inspection plans may be provided by LSP Technologies, Inc. to specify which
                 drawing or specification dimensions on a given part or assembly are required to
                 be inspected. Alternatively, inspection plans may be generated by the supplier.
                 The purpose of inspection plans is to reduce the amount of inspection performed
                 but still to ensure that the part conforms to specified requirements. In the
                 absence of an inspection plan, all specified dimensions must be inspected.

                          5.10.2.1 Supplier generated inspection plans

                          The supplier may generate and approve an inspection plan by selecting
                          dimensions for inspection, which are produced at the same time by a
                          common process and tool. The dimension with the tightest tolerance
                          shall be taken to represent all dimensions produced by the common
                          process. At least one dimension from each common process must be
                          included in the inspection plan.

        5.11 Control of inspection, measuring and test equipment

        Inspection, measurement and test equipment shall generally have accuracy 10 times
        greater than the component tolerance it is used to measure. Accuracy of 4 times greater
        may be acceptable provided it is justified by a measurement uncertainty analysis. All
        measuring and test equipment (used to demonstrate conformance of product) shall be
        calibrated with reference to national standards. Such equipment shall be clearly marked
        with identification of its calibration status, including expiry date. Records of calibrated
        equipment shall be maintained. When equipment is found to be out of calibration, actions
        shall be taken to identify and rectify any affected product including product already
        shipped.

        5.12 Inspection and test status

        The inspection and test status of product shall be identified to indicate conformity or
        nonconformity.

        5.13 Control of nonconforming product

        Nonconforming product shall be segregated to prevent unintended use. Repaired or
        reworked product shall be re-inspected to specified requirements. If it is proposed to
        rework product then such rework shall be documented by the supplier and approved by
        the same functions that performed the original process review and approval. Scrap must
        be defaced to prevent unauthorized salvage. Nonconforming product shall not be
        shipped to LSP Technologies, Inc. without prior authorization. Repeated applications for
        the same nonconformity will not be accepted. The supplier may make application to LSP
        Technologies, Inc. for advance permission to deviate from the specified requirements
        (drawing, specification, etc.) for a quantity of units or period of time.

        5.14 Corrective and preventive action

        In the event of a nonconformity, effective corrective and preventive actions shall be taken
        and documented. If a nonconformity in supplied product is notified to the supplier by LSP
        Technologies, Inc., the results of corrective and preventive actions shall be submitted to
        LSP Technologies, Inc. in a timely manner.




LSP Technologies, Inc.                              7                               SQR-1.0 Rev. 0
LSP Technologies, Inc.                                              Supplier Quality Requirements


        5.15 Handling, storage, packaging, preservation and delivery

        Effective methods shall be used to prevent damage or deterioration of product during
        handling, storage and delivery.

        5.16 Control of quality records

        All records pertaining to quality (orders, design documents, inspection records, material
        certificates, etc.) shall be stored and maintained in a legible form for a minimum of 10
        years.

        5.17 Internal quality audits

        Internal audits shall be scheduled and performed to demonstrate the effectiveness of the
        quality system. Timely and effective corrective actions shall be taken on any deficiencies
        identified by quality audits.

        5.18 Training

        Personnel shall be appropriately trained for the activities they perform. Records of
        training shall be maintained.

        5.19     Servicing (only applicable if servicing is undertaken for LSP Technologies, Inc.)

        Servicing shall be performed to documented and approved procedures.




LSP Technologies, Inc.                               8                                        SQR-1.0 Rev. 0

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Metal Improvement Laser Peening

  • 1. LSP Technologies, Inc. Supplier Quality Requirements SQR-1.0 Rev. 0 Approved By: Mark O’Loughlin, Quality Assurance Manager Date: August 23, 2004 The current issue of this document is maintained on LSP Technologies, Inc.’s Internet Web Site at http://www.lspt.com. If this document is printed, it is the responsibility of the user to verify that the printed copy is the current issue before use.
  • 2. LSP Technologies, Inc. Supplier Quality Requirements Purpose To define the requirements that must be fulfilled by suppliers to LSP Technologies, Inc. (LSPT) and to describe how suppliers can work together with LSPT to improve the processes, products and services they supply. Scope This manual applies to all suppliers of material and services used in the production of LSP Technologies, Inc. products. It is not applicable to suppliers of consumables. Users Suppliers Purchasing Quality Engineering References None Definitions None LSP Technologies, Inc. 2 SQR-1.0 Rev. 0
  • 3. LSP Technologies, Inc. Supplier Quality Requirements Contents 1.0 Introduction.............................................................................................................................. 4 2.0 Working together..................................................................................................................... 4 2.1 Communication ....................................................................................................... 4 2.2 Continuous improvement....................................................................................... 4 2.3 Access...................................................................................................................... 4 2.4 Notification of organization changes.................................................................... 4 3.0 Shipping direct to stock ......................................................................................................... 4 4.0 Business ethics ....................................................................................................................... 4 5.0 Quality system requirements ................................................................................................. 5 5.1 Management responsibility.................................................................................... 5 5.2 Quality system......................................................................................................... 5 5.3 Contract review ....................................................................................................... 5 5.4 Design control (only applicable if design activities ........................................... 5 are undertaken for LSP Technologies, Inc.) 5.5 Document and data control................................................................................... 5 5.6 Purchasing............................................................................................................... 5 5.7 Product identification & traceability ..................................................................... 6 5.8 Process control ....................................................................................................... 6 5.9 Non-deliverable software ....................................................................................... 6 5.10 Inspection and testing ............................................................................................ 6 5.11 Control of inspection, measuring and test equipment ....................................... 7 5.12 Inspection and test status...................................................................................... 7 5.13 Control of nonconforming product ....................................................................... 7 5.14 Corrective and preventive action .......................................................................... 7 5.15 Handling, storage, packaging, preservation and delivery .................................. 8 5.16 Control of quality records ...................................................................................... 8 5.17 Internal quality audits ............................................................................................. 8 5.18 Training .................................................................................................................... 8 5.19 Servicing (only applicable if servicing is undertaken ........................................ 8 for LSP Technologies, Inc.) LSP Technologies, Inc. 3 SQR-1.0 Rev. 0
  • 4. LSP Technologies, Inc. Supplier Quality Requirements 1.0 Introduction Competing in today’s aerospace market requires our products to be of high quality, delivered on time, increasingly within short lead-times and at competitive cost. The objectives of this manual are to describe the requirements, which suppliers to LSP Technologies, Inc. (LSPT) should meet, and how our suppliers can work together with LSPT to improve the processes, products and services on which all our businesses are based. 2.0 Working together LSP Technologies, Inc. wishes to work closely together with our key suppliers to build mutually beneficial relationships. Particular areas of focus are: 2.1 Communication Communications should include regular reviews between companies providing our suppliers with visibility of our forward schedules, plans and product changes and LSPT with visibility of our suppliers'problems and corrective action plans. 2.2 Continuous improvement We will work together with our suppliers to enhance product functionality, reduce costs and improve delivery and lead-time. 2.3 Access Suppliers shall provide access to their premises and facilities for LSP Technologies, Inc., our customers and regulatory authorities for co-operation on product, process and business issues. 2.4 Notification of organization changes Changes to the supplier’s organization that may affect quality shall be notified in advance to LSP Technologies, Inc. These changes include: company ownership, company name, manufacturing location, quality approvals, significant changes to process or inspection techniques. 3.0 Shipping direct to stock It is our policy to reduce the duplication of inspection by LSPT and our suppliers wherever there is an established history of satisfactory quality. Such goods will be received direct to stock by LSP Technologies, Inc. with zero incoming inspection. When authorized by LSP Technologies, Inc. Purchasing, suppliers shall record results of inspection and submit these results with the goods. 4.0 Business ethics It is a requirement of some LSP Technologies, Inc. customers that LSPT and our suppliers comply with the US Anti Kick-back Act of 1986. This stipulates that business gifts and hospitality shall neither be offered nor accepted, except those of small intrinsic value. LSP Technologies, Inc. 4 SQR-1.0 Rev. 0
  • 5. LSP Technologies, Inc. Supplier Quality Requirements 5.0 Quality system requirements It is expected that all suppliers to LSP Technologies, Inc. will meet the requirements of this section, which are based on AS9100 and ISO9000. Preference will be given to suppliers holding AS9100 or ISO9000 accreditation. Where the supplier’s practice differs from these requirements, application may be made to LSP Technologies, Inc. for specific approval. Key suppliers will be audited, normally every two years, as part of our quality assurance program. For other suppliers, AS9100 or ISO9000 will normally be accepted as proof of satisfactory quality systems without the need for further audit by LSP Technologies, Inc. 5.1 Management responsibility Supplier shall have a clearly documented quality policy, which is understood, implemented and maintained at all levels. Responsibility and authority of personnel affecting quality shall be clearly defined. A management representative with responsibility for quality shall be designated. 5.2 Quality system Suppliers shall maintain a clearly documented quality system. 5.3 Contract review Orders or contracts shall be formally reviewed to ensure that the supplier has the technical and logistical capabilities to meet the requirements. Any discrepancies or queries shall be resolved before the order or contract is accepted. Amendments to orders or contracts shall be formally reviewed. Records of contract review shall be maintained. Verbal instructions or agreements are not permitted. 5.4 Design control (only applicable if design activities are undertaken for LSP Technologies, Inc.) Design inputs and outputs shall be adequately specified (e.g. by relevant specifications). Formal documented reviews shall be held at appropriate stages of design. Designs shall be checked by verification (theoretical check) and validation (practical check). All design changes shall be documented and approved by authorized personnel before implementation. 5.5 Document and data control Pertinent issues of documents (drawings, specifications, etc.) shall be available where required for performing or checking operations affecting quality. Obsolete documents shall be promptly removed from points of issue or use (or otherwise assured against unintended use). Corrections to production or quality documents must be indelibly recorded, dated and authorized. The original version must be retrievable after the change. 5.6 Purchasing Subcontractors shall be evaluated and selected based on their ability to meet specified requirements. A list of approved subcontractors shall be maintained. Purchasing documents shall clearly describe the relevant drawings and specifications (including issue status) and the quality requirements to be applied. 5.7 Product identification & traceability LSP Technologies, Inc. 5 SQR-1.0 Rev. 0
  • 6. LSP Technologies, Inc. Supplier Quality Requirements The status of material and product shall be clearly identified at all stages. The traceability of individual batches shall be identified and controlled when specified on the order documents. 5.8 Process control Manufacturing processes shall be defined by documented procedures. Criteria for quality shall be defined in a clear and practical manner. Where processes cannot be fully verified by subsequent inspection or testing (e.g. welding, brazing, heat treatment), such processes shall be performed by qualified operators or are suitable process control parameters established. 5.9 Non-deliverable software For software used in manufacturing or inspection/testing of deliverable hardware or in acceptance of deliverable software must be controlled. Examples of non-deliverable software are CNC machining programs and coordinate measuring machine programs. The following controls must be defined: a. Process, documentation and approvals used to ensure that requirements for the software design and function are met b. Process for proving with objective evidence that the software performs its required function c. Process, documentation and approvals required for releasing software to use (approval must be independent of the software author) d. Method of ensuring that software cannot be modified without authorization e. Process for controlling revisions to software f. Method for storing master copies of software g. Process of issuing working copies to users h. Process of logging and investigating software faults Where such controls are not implemented then products manufactured using software shall be inspected to ensure that any software defects or changes do not affect the product conformity to specified requirements. 5.10 Inspection and testing The amount and nature of inspection of incoming product shall be specified. Incoming product shall be controlled to ensure that it is not used until any specified inspection has been completed. In-process and final inspection shall be performed according to documented procedures. All inspection and test operations shall be satisfactorily completed prior to shipment of the product. 5.10.1 First article inspection The supplier shall provide a First Article Inspection Report (FAIR), this is required for the first batch produced from a new or modified drawing, or after change of the manufacturing process or as directed by LSP Technologies, Inc. Purchase Order). A ‘first article’ is a representative sample from the batch, which shall be inspected for conformance to mechanical and/or performance requirements, wherever possible by a means independent of the normal manufacturing process. LSP Technologies, Inc. 6 SQR-1.0 Rev. 0
  • 7. LSP Technologies, Inc. Supplier Quality Requirements 5.10.2 Inspection plans Inspection plans may be provided by LSP Technologies, Inc. to specify which drawing or specification dimensions on a given part or assembly are required to be inspected. Alternatively, inspection plans may be generated by the supplier. The purpose of inspection plans is to reduce the amount of inspection performed but still to ensure that the part conforms to specified requirements. In the absence of an inspection plan, all specified dimensions must be inspected. 5.10.2.1 Supplier generated inspection plans The supplier may generate and approve an inspection plan by selecting dimensions for inspection, which are produced at the same time by a common process and tool. The dimension with the tightest tolerance shall be taken to represent all dimensions produced by the common process. At least one dimension from each common process must be included in the inspection plan. 5.11 Control of inspection, measuring and test equipment Inspection, measurement and test equipment shall generally have accuracy 10 times greater than the component tolerance it is used to measure. Accuracy of 4 times greater may be acceptable provided it is justified by a measurement uncertainty analysis. All measuring and test equipment (used to demonstrate conformance of product) shall be calibrated with reference to national standards. Such equipment shall be clearly marked with identification of its calibration status, including expiry date. Records of calibrated equipment shall be maintained. When equipment is found to be out of calibration, actions shall be taken to identify and rectify any affected product including product already shipped. 5.12 Inspection and test status The inspection and test status of product shall be identified to indicate conformity or nonconformity. 5.13 Control of nonconforming product Nonconforming product shall be segregated to prevent unintended use. Repaired or reworked product shall be re-inspected to specified requirements. If it is proposed to rework product then such rework shall be documented by the supplier and approved by the same functions that performed the original process review and approval. Scrap must be defaced to prevent unauthorized salvage. Nonconforming product shall not be shipped to LSP Technologies, Inc. without prior authorization. Repeated applications for the same nonconformity will not be accepted. The supplier may make application to LSP Technologies, Inc. for advance permission to deviate from the specified requirements (drawing, specification, etc.) for a quantity of units or period of time. 5.14 Corrective and preventive action In the event of a nonconformity, effective corrective and preventive actions shall be taken and documented. If a nonconformity in supplied product is notified to the supplier by LSP Technologies, Inc., the results of corrective and preventive actions shall be submitted to LSP Technologies, Inc. in a timely manner. LSP Technologies, Inc. 7 SQR-1.0 Rev. 0
  • 8. LSP Technologies, Inc. Supplier Quality Requirements 5.15 Handling, storage, packaging, preservation and delivery Effective methods shall be used to prevent damage or deterioration of product during handling, storage and delivery. 5.16 Control of quality records All records pertaining to quality (orders, design documents, inspection records, material certificates, etc.) shall be stored and maintained in a legible form for a minimum of 10 years. 5.17 Internal quality audits Internal audits shall be scheduled and performed to demonstrate the effectiveness of the quality system. Timely and effective corrective actions shall be taken on any deficiencies identified by quality audits. 5.18 Training Personnel shall be appropriately trained for the activities they perform. Records of training shall be maintained. 5.19 Servicing (only applicable if servicing is undertaken for LSP Technologies, Inc.) Servicing shall be performed to documented and approved procedures. LSP Technologies, Inc. 8 SQR-1.0 Rev. 0