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Refrigerant Cooled
   Drives using a
Vaporizable Dielectric
    Fluid (VDF)




                         Cool Drive Overview
Parker AC890PX “Cool Drive”

 •   High Power AC Drive with advanced cooling
 •   Ratings through 1.5 MW
 •   Modular Design
 •   IP52 standard
 •   IP54 and greater available
     (consult factory)

 The AC890PX Cool Drive is an extension of
 the popular AC890PX series. By using
 Parker’s Advanced Cooling technology, the
 Cool Drive offers the highest power density
 available, meaning less floor space per
 kilowatt.
What is “CoolDrive”
Extension of AC890PX with Advanced Cooling
• Increases power range
• Industry leading power density
• Increased reliability and lower risk
• High environmental protection

• Re‐uses majority of AC890PX electrical design

• Patented:  Patent on air cooled AC890PX
  Provisional patent on CoolDrive

• Future compact 3 phase modules for mobile 
  applications
400KW – 1.5MW Cool Drive Dimensions


                 AC Fed Inverter 2500H x 2200W x 800D (mm)

                 DC Fed Inverter    2500H x 1200W x 600D (mm)

                 4Q AFE/Regen       2500H x 2800W x 600D (mm)




                     Note: Dimensions depend upon the IP rating
                     selected and include a 100mm base and 400mm
                     condenser.
Modular Design

•   Pluggable Power Modules
    •   Sealed modules can be replaced in minutes
    •   Inverter Modules weigh under 50 pounds
    •   Replaceable by local service staff
    •   Freight-friendly, easily shipped around the globe
    •   Packaged and designed to clear customs quickly

•   Integrated bus system
    •   Power wiring minimized
    •   Keyed modules eliminate errors
    •   No-leak dry break fittings eliminates coolant loss
Cooling loop for a single
pluggable phase assembly

Light, easy to service, easy
to ship = More Uptime!!!

            IGBT module mounted                                 Power connection
                on cold plate                                        plugs

                                                                Pluggable coolant
                                                                   connectors




                                  Exploded view of cold plate
What is Advanced, 2-Phase Cooling ?
• Cooling using a Vaporizable Dielectric Fluid
   • Uses Parker’s high density cold plate technology
   • Simple high performance cooling loop
   • Safe, hermetic system
   • Environmentally conscious
   • No CFC’s
   • Zero ozone depletion potential (ODP)
   • Fluid is low toxicity, nonflammable, non-corrosive
How does VDF cooling work?
                           3 x cold
                            plates


                                                             Air Cooled
                                                            CONDENSER




                                       Vapor

              Pump


                                                           Liquid




VDF cooling loop with a pump, three cold plates and air cooled condenser.
Power Electronics Cooling
Customer Need & Function
 Increasing Power Densities & Heat Loads
 Inability to Cool Electronics with Current Technology


Differentiated Value
 Dielectric fluid is Harmless to Electronics
 Better Thermal Performance
 Low Maintenance vs De-Ionized Water
     No Make-Up Water
     No Yearly System Tear Down
     No Biocide Additives
     No Freeze Protection Required
     No Particle & Carbon filter replacement
Parker Advanced Cooling Value Propositions
• Increased drive power density
• Better environmental protection
    • IP54 and IP65 easily implemented
• Higher ambient temperature tolerance
    • Full rated power at 50+ deg C
•   Increased switching frequency with no derating
•   Higher reliability due to less thermal cycling of IGBT’s
•   No derating when paralleling
•   Self-contained cooling system.
•   Non-conductive refrigerant cooling

    Water      +    High Voltage
                                         =
Best power density

      Air Cooled                           Advanced Cooled
                                                               Heat exchanger may be
                                                               located remotely




                                   Optional AC Input Section
 2000mm H x 2400mm W x 600mm D   2000mm H x 1200mm W x 800mm D




 Relative size comparison
 Typical 1 megawatt DC Fed inverter @ 690V
Value Proposition: Wind Power
       Challenge              Solution: PARKER
                                  Advanced cooled
     Limited space for         technology = smallest
   inverters inside nacelle       footprint in the
                                     industry



       DFIG systems             Small size enables
    require separate field      full rated inverters
     control – complex,           with simple PM
      costly generator             synchronous
                                     generators


      Inverters are in           Advanced cooling
    difficult to access           reduces thermal
    locations – failures         cycling of IGBT’s,
    cannot be tolerated         increased lifetime,
                                       MTBF
Value Proposition: Grid Storage
        Challenge           Solution: PARKER
      Difficult access          Advanced cooling
                                 reduces thermal
     locations – failures
                                 cycling of IGBTs,
        are costly to          Increases lifetime,
          operation                    MTBF



                               Smallest available
     Limited space at          footprint for 1 MW +
        sub-station                 converters



                              Self contained cooling
          Severe               power components
       environments              protected from
                              ambient conditions

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Ac890 Px Advanced Cooled

  • 1. Refrigerant Cooled Drives using a Vaporizable Dielectric Fluid (VDF) Cool Drive Overview
  • 2. Parker AC890PX “Cool Drive” • High Power AC Drive with advanced cooling • Ratings through 1.5 MW • Modular Design • IP52 standard • IP54 and greater available (consult factory) The AC890PX Cool Drive is an extension of the popular AC890PX series. By using Parker’s Advanced Cooling technology, the Cool Drive offers the highest power density available, meaning less floor space per kilowatt.
  • 3. What is “CoolDrive” Extension of AC890PX with Advanced Cooling • Increases power range • Industry leading power density • Increased reliability and lower risk • High environmental protection • Re‐uses majority of AC890PX electrical design • Patented:  Patent on air cooled AC890PX Provisional patent on CoolDrive • Future compact 3 phase modules for mobile  applications
  • 4. 400KW – 1.5MW Cool Drive Dimensions AC Fed Inverter 2500H x 2200W x 800D (mm) DC Fed Inverter 2500H x 1200W x 600D (mm) 4Q AFE/Regen 2500H x 2800W x 600D (mm) Note: Dimensions depend upon the IP rating selected and include a 100mm base and 400mm condenser.
  • 5. Modular Design • Pluggable Power Modules • Sealed modules can be replaced in minutes • Inverter Modules weigh under 50 pounds • Replaceable by local service staff • Freight-friendly, easily shipped around the globe • Packaged and designed to clear customs quickly • Integrated bus system • Power wiring minimized • Keyed modules eliminate errors • No-leak dry break fittings eliminates coolant loss
  • 6. Cooling loop for a single pluggable phase assembly Light, easy to service, easy to ship = More Uptime!!! IGBT module mounted Power connection on cold plate plugs Pluggable coolant connectors Exploded view of cold plate
  • 7. What is Advanced, 2-Phase Cooling ? • Cooling using a Vaporizable Dielectric Fluid • Uses Parker’s high density cold plate technology • Simple high performance cooling loop • Safe, hermetic system • Environmentally conscious • No CFC’s • Zero ozone depletion potential (ODP) • Fluid is low toxicity, nonflammable, non-corrosive
  • 8. How does VDF cooling work? 3 x cold plates Air Cooled CONDENSER Vapor Pump Liquid VDF cooling loop with a pump, three cold plates and air cooled condenser.
  • 9. Power Electronics Cooling Customer Need & Function Increasing Power Densities & Heat Loads Inability to Cool Electronics with Current Technology Differentiated Value Dielectric fluid is Harmless to Electronics Better Thermal Performance Low Maintenance vs De-Ionized Water No Make-Up Water No Yearly System Tear Down No Biocide Additives No Freeze Protection Required No Particle & Carbon filter replacement
  • 10. Parker Advanced Cooling Value Propositions • Increased drive power density • Better environmental protection • IP54 and IP65 easily implemented • Higher ambient temperature tolerance • Full rated power at 50+ deg C • Increased switching frequency with no derating • Higher reliability due to less thermal cycling of IGBT’s • No derating when paralleling • Self-contained cooling system. • Non-conductive refrigerant cooling Water + High Voltage =
  • 11. Best power density Air Cooled Advanced Cooled Heat exchanger may be located remotely Optional AC Input Section 2000mm H x 2400mm W x 600mm D 2000mm H x 1200mm W x 800mm D Relative size comparison Typical 1 megawatt DC Fed inverter @ 690V
  • 12. Value Proposition: Wind Power Challenge Solution: PARKER Advanced cooled Limited space for technology = smallest inverters inside nacelle footprint in the industry DFIG systems Small size enables require separate field full rated inverters control – complex, with simple PM costly generator synchronous generators Inverters are in Advanced cooling difficult to access reduces thermal locations – failures cycling of IGBT’s, cannot be tolerated increased lifetime, MTBF
  • 13. Value Proposition: Grid Storage Challenge Solution: PARKER Difficult access Advanced cooling reduces thermal locations – failures cycling of IGBTs, are costly to Increases lifetime, operation MTBF Smallest available Limited space at footprint for 1 MW + sub-station converters Self contained cooling Severe power components environments protected from ambient conditions