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Enmas O&M Services
A Resurgent Group Company

RESURGE
NT
Customer Service Through Partnering

1

ENMAS O &
M
Redefining Power plant Life Cycle
Company Profile
Enmas O&M Services Private
Limited

IV Floor, Guna Building , 443,
Anna Salai, Teynampet, Chennai – 600 018
INDIA
Phone : +91 44 4300 9285
Fax : +91 44 2432 2412
E-mail: marketing@enmasservices.com
Web: http://www.resurgent.in
RESURGE
NT
Customer Service Through Partnering

2

ENMAS O &
M
Redefining Power plant Life Cycle
Introduction




Enmas O&M Services Private Limited is a
constituent of Resurgent group.
The Group has been operating for more than
two decades, ENMAS and GB are well known
brands of the group, for high quality products
and services to Thermal Power Plants –
Captive, Cogen and Biomass IPPs.

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NT
Customer Service Through Partnering

3

ENMAS O &
M
Redefining Power plant Life Cycle
Formation- O&M Company




as a major OEM of boilers provides a
complete spectrum of services starting from
Engineering to post commissioning activities.
ENMAS

These after sales services were offered to our own
plants for long time as part of customer obligation.

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NT
Customer Service Through Partnering

4

ENMAS O &
M
Redefining Power plant Life Cycle
Formation- O&M Company


To cater the needs of growing demand of O&M
services of the Industries, a separate company Enmas
O&M Services Private Limited is formed in the year
2005 to focus on Exclusive Operation & Maintenance
to extend the services to the life cycle period of Plant &
Equipment for our own and outside clients.
Enmas O&M is fully equipped to handle the power
plants of small to higher sized and various types of
fuel based plants like Coal, Biomass, Gas, Oil &
waste heat & sugar cogeneration etc.

RESURGE
NT
Customer Service Through Partnering

5

ENMAS O &
M
Redefining Power plant Life Cycle
Key specialties of Enmas O&M






Backed by technically and financially sound group in
Energy field
Access to the State-of-the art technologies from
group’s
collaboration
with
leading
global
organizations - Andritz (formerly AhlstromFinland) and Doosan Babcock-UK.
Experience of more than two decades in Thermal
Power Plant systems.

RESURGE
NT
Customer Service Through Partnering

6

ENMAS O &
M
Redefining Power plant Life Cycle
Key specialties








Experience in the Plant betterment, RLA studies,
performance monitoring and testing.
Advantage of being OEM for steam generators and
auxiliary plants.
Complete Electrical & Instrumentation
services from the group company

(E&I)

Large base of highly dedicated knowledgeable
manpower pool with in the group

RESURGE
NT
Customer Service Through Partnering

7

ENMAS O &
M
Redefining Power plant Life Cycle
Collaborators - PMEG


For Higher sized Power plants above
100 MW, Enmas has collaboration with
PMEG (PIC - Marubeni Energy Group),
Atlanta, USA, Operating 13500 MW in 9
countries. Visit “www.pmeg.com”

RESURGE
NT
Customer Service Through Partnering

8

ENMAS O &
M
Redefining Power plant Life Cycle
EXPERIENCE


O&M experience on 35 plants with Cumulative capacity - 940 MW



Present contracts – 23 plants



Running



Commissioning - 150MW



Completed



No of employees - 1100 Nos.



Contract periods upto 15 years



- 400MW
- 390MW

Scope includes Manpower, management, consumables, spares,
administration.

RESURGE
NT
Customer Service Through Partnering

9

ENMAS O &
M
Redefining Power plant Life Cycle
Main objectives


Ensure high plant availability



Achieving the target PLF



Keep up the designed plant efficiency with the
selected fuel mix



Accident free plant operation



Operation with awareness of environmental impact

RESURGE
NT
Customer Service Through Partnering

10

ENMAS O &
M
Redefining Power plant Life Cycle
Other services ….











Plant start – up and commissioning services
O & M training and development
Spares management
Periodical performance review, analysis and optimization
Condition monitoring of critical equipment
Energy studies & Performance Testing
RLA studies & Plant betterment services
Project Management services
Performance testing
AMC for the specific equipments & machineries

RESURGE
NT
Customer Service Through Partnering

11

ENMAS O &
M
Redefining Power plant Life Cycle
Power plant flow diagram

RESURGE
NT
Customer Service Through Partnering

12

ENMAS O &
M
Redefining Power plant Life Cycle
Scope of Work Type.- Pre-commissioning
period



Prepare

and

finalize

Standing

Instructions

&

Procedures


Review of Process flow and Operating Procedures.



Associate with the EPC / Plant Suppliers during
pre-commissioning,

commissioning,

start-up

&

testing of the plant.

RESURGE
NT
Customer Service Through Partnering

13

ENMAS O &
M
Redefining Power plant Life Cycle
Scope of Work Type.- Post -commissioning
period






Plant start-up including prescribing pre-operational checks
'Station Manager' contracts for Operation & Maintenance
services for Coal based and Gas based, Combined Cycle
plants
Development of Operation and Maintenance Management
Systems

RESURGE
NT
Customer Service Through Partnering

14

ENMAS O &
M
Redefining Power plant Life Cycle
Scope of Work Type.- Post -commissioning
period



Supervision of Equipment Repairs and Unit Overhaul



Laboratory tests & field tests



State-of-the-art Operation and Maintenance training for
coal based and gas based units

RESURGE
NT
Customer Service Through Partnering

15

ENMAS O &
M
Redefining Power plant Life Cycle
Scope of Work Type.- Post -commissioning
period



Performance Analysis and Optimization



Condition Monitoring of critical equipment



Fuel Management



Support from home office by deploying experts on
tour to resolve major technical problems of Clients

RESURGE
NT
Customer Service Through Partnering

16

ENMAS O &
M
Redefining Power plant Life Cycle
Scope of Work Type.- Post -commissioning
period



Spares management and annual budgeting



Assist Client during statutory inspections / and approvals.



Warranty / guarantee monitoring.



Recommend facility modifications, if required.



Assist in periodical safety and environment audit of the
power station Review Operating Procedures.

RESURGE
NT
Customer Service Through Partnering

17

ENMAS O &
M
Redefining Power plant Life Cycle
Reference Contracts - O&M


OPG POWER GENERATION (P) LIMITED



SITAPURAM POWER LIMITED (KSK GROUP) ANDHRA PRADESH

43 MW IPP



FINOLEX INDUSTRIES LIMITED

MAHARASHTRA

43 MW CPP



SAL STEEL LIMITED

GUJARAT

40 MW CPP



SURANA INDUSTRIES LIMITED



ADHUNIK METALIKS LIMITED

ORISSA

34 MW CPP



STAR METALLIC LIMITED

KARNATAKA

32 MW CPP



DALMIA CEMENT (BHARAT) LTD

TAMILNADU

27 MW CPP



GALLANTT METAL LIMITED

GUJARAT

25 MW CPP



JAGADAMBA POWER

CHHATTISGARH

25 MW IPP



SAMABAV ENERGY

RAJASTHAN



SHREE SIDHBALI ISPAT LIMITED

MAHARASTRA

20MW CPP



DECCAN CEMENTS LIMITED

ANDHRA PRADESH

18 MW CPP



SHYAM CENTURY FERROUS

MEGHALAYA

15 MW CPP



R. R. ENERGY

CHHATTISGARH

15 MW IPP

RESURGE
NT
Customer Service Through Partnering

18

TAMIL ANDU

KARNATAKA

80MW IPP

35 MW CPP

20 MW IPP

ENMAS O &
M
Redefining Power plant Life Cycle
Reference Contracts - O&M
JINDAL STAINLESS LIMITED

ORISSA

13 MW CPP



INDSIL ENERGY CHHATTISGARH



ANKIT METAL



HI – TECH MINERALS (COVAI)



LIMITED



PRATHYUSHA POWER



HOTHUR STEELS



OPG RENEWABLE ENERGY TAMILNADU



SYNERGY SHAKTHI RENEWABLE



ENERGY LIMITED (LUCAS TVS)



AUROBINDO AGRO ENERGY

TAMILNADU

8.5 MW IPP



AMRIT ENVIROMENTAL TECH

RAJASTHAN

8.0 MW IPP



CONCAST FERRO INC



CABOT INDIA LIMITED MAHARASHTRA4 MW CPP



MRF LIMITED

WEST BENGAL 12 MP IPP

TAMILNADU

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NT
Customer Service Through Partnering

12 MW CPP

12 MW CPP
TAMILNADU

KARNATAKA

10 MW IPP

10 MW CPP
10 MW IPP

TAMILNADU

ANDHRA PRADESH

TAMILNADU

19

10 MW CPP

4.5 MW CPP

30 TPH BOILER

ENMAS O &
M
Redefining Power plant Life Cycle
Reference Contracts - O&M


RANHILL



IOCL - PANIPET (ANSALDO) UTTAR PRADESH



ISPAT ENERGY (ANSALDO) MAHARASHTRA2 X 55 MW CPP (RLA)



ARKAY POWER TAMIL NADU



MALAYSIA 190 MW GTCC

SESHASAYEE PAPER BOARDS
ISLAND



DELTA PAPER MILL



GAP INSAT TURKMENISATAN

RESURGE
NT
Customer Service Through Partnering

59 MW GTCC – HRSG
TAMILNADU

ANDHRA PRADESH

20

2 X 406.5 TPH

RECOVERY & POWER

RECOVERY ISLAND

RECOVERY ISLAND

ENMAS O &
M
Redefining Power plant Life Cycle
Plant detail – OPG POWER
GENERATION (P) LTD
CAPACITY
PLANT

:80 MW- INDEPENDENT POWER



BOILER (AFBC)

: 320TPH 95KG /CM2, 540 0C.



TURBINE

: 80 MW. BHEL- Hyderabad



COAL PLANT

: 1+1 Crusher & Screen



WATER TREATMENT PLANT : RO CUM DM PLANT-DOSHION



COOLING TOWER



RESURGE
NT
Customer Service Through Partnering

: AIR COOLED CONDENSER

21

ENMAS O &
M
Redefining Power plant Life Cycle
Plant detail – UTTAM GALVA
STEELS LTD


CAPACITY



BOILER (CFBC)

: 2 X130TPH



TURBINE

: 2 X 30 MW. QINGDAO



COAL PLANT

: 1+1 Crusher & Screen



WATER TREATMENT PLANT : DM PLANT-TRIVENI



COOLING TOWER

RESURGE
NT
Customer Service Through Partnering

:2X30 MW- INDEPENDENT POWER
PLANT

: ….. COOLED CONDENSER

22

ENMAS O &
M
Redefining Power plant Life Cycle
Plant detail – KSK-SPL


CAPACITY

: 43 MW - CAPTIVE POWER PLANT



BOILER (AFBC)

: 2X90 TPH 87 KG /CM2, 520 0C. CVL



TURBINE

: 43 MW. BHEL- Hyderabad



COAL PLANT

: 1+1 Crusher & Screen



WATER TREATMENT PLANT : RO CUM DM PLANT-TRIVENI



COOLING TOWER

RESURGE
NT
Customer Service Through Partnering

: Water Cooled

23

ENMAS O &
M
Redefining Power plant Life Cycle
Plant detail – FINOLEX
INDUSTRIES
LIMITED
CAPACITY
POWER

: 43 MW – CAPTIVE, CO-GEN
PLANT



BOILER (AFBC)

: 2X110 TPH, 85 BAR, 520 0C. CVL



TURBINE

: 43 MW.



COAL PLANT

: 90 TPH



WATER TREATMENT PLANT : RO / DM PLANT



COOLING TOWER



RESURGE
NT
Customer Service Through Partnering

24

: Water Cooled

ENMAS O &
M
Redefining Power plant Life Cycle
ENMAS O & M SPL-43 MW
GROSS GENERATION - MU
30.2
24.8
20.2

RESURGE
NT
Customer Service Through Partnering

25

JAN

DEC

NOV

13.9

SEP

JUL

JUN

MAY

APR

MAR

16.2

AUG

20.2

32.3

22.7

21.8

OCT

26.4

31.3

ENMAS O &
M
Redefining Power plant Life Cycle
PLANT AVAI LABI LI TY %

ENMAS O & M SPL-43 MW
PLANT AVAILABILTY
99.83

99.59

98.66

96

99.67

100

D
E
C

J
A
N

95.83
92.4

88.71

87.77
85.78

M
A
R

A
P
R

M
A
Y

J
U
N

J
U
L

A
U
G

S
E
P

O
C
T

N
O
V

YEAR 20O8- 2009

RESURGE
NT
Customer Service Through Partnering

26

ENMAS O &
M
Redefining Power plant Life Cycle
ENMAS O & M SPL-43 MW
PLANT LOAD FACTOR

PLANT LOAD FACTOR ( A)

RESURGE
NT
Customer Service Through Partnering

27

100.86

100.86

98.26

97.76

98.83

97.59

91.23
70.84

85.48
68.17

74.22
50.81

54.7

68.2

70.6

80.44

96.39

98.89

99

88.3

71.39

89.34

YEAR 2008 - 2009

PLANT LOAD FACTOR ( D)

ENMAS O &
M
Redefining Power plant Life Cycle
Plant detail - SAL Steel Ltd


CAPACITY

: 40 MW - CAPTIVE POWER PLANT



BOILER

: 110 TPH 67 KG / CM 2 AT 485 0 0C.
WHRB-53tph &10 tph








TURBINE

: 40 MW. BHEL- Hyderabad

COAL PLANT
lignite

: 1+1 Crusher & Screen, Kutch

WATER TREATMENT PLANT
Ion

: RO CUM DM PLANT – Doshi

COOLING TOWER

RESURGE
NT
Customer Service Through Partnering

: Water Cooled

28

ENMAS O &
M
Redefining Power plant Life Cycle
Plant details -Surana Industries Ltd



CAPACITY

: 1 X 35 MW - CPP



BOILER -

: 1 x 110TPH AFBC & 4 x 10.5
TPH WHRB - CVPL



TURBINE & AUXILIARIES

: 1 X 35MW – QJPS - CHINA



FUEL HANDLING SYSTEM



WATER TREATMENT PLANT : DM PLANT-ION

: 65 TPH - SOLCON

EXCHANGE

RESURGE
NT
Customer Service Through Partnering

29

ENMAS O &
M
Redefining Power plant Life Cycle
Plant detail - Adhunik Metaliks
Ltd


CAPACITY

: 34 MW - CAPTIVE POWER PLANT



BOILER

: 1x 135 TPH CFBC & 5 x10TPH WHRB.

TURBINE

: 34 MW. HTC - China



RESURGE
NT
Customer Service Through Partnering

30

ENMAS O &
M
Redefining Power plant Life Cycle
Plant detail – STAR METTALIC
&
POWER PVT
LTD


CAPACITY

: 32 MW - CPP



BOILER (CFBC)

: 140 TPH, 88 Ksca, 520 +/- 5 0C.



TURBINE

: 32 MW.



WATER TREATMENT PLANT : UF – RO- MB – PLANT



COOLING TOWER
flow

RESURGE
NT
Customer Service Through Partnering

31

: FRP induced draft counter

ENMAS O &
M
Redefining Power plant Life Cycle
Plant detail – DALMIA CEMENT
(BHARAT) LTD


CAPACITY

:27 MW- CPP



BOILER (CFBC)

: 125TPH 110ATA, 540 0C.



TURBINE

: 27 MW.



WATER TREATMENT PLANT : DM PLANT



COOLING TOWER

RESURGE
NT
Customer Service Through Partnering

32

: AIR COOLED CONDENSER

ENMAS O &
M
Redefining Power plant Life Cycle
Plant details - Gallant Metal


CAPACITY

: 25 MW - CAPTIVE POWER PLANT



BOILER (AFBC)

: 105 TPH 87 KG / CM 2 AT 510 0C.



TURBINE

: 25 MW. HTC-CHAINA



ASH HANDLING

: MACABER BEKAY LTD.



COAL PLANT

: 50 TPH CAPACITY



WATER TREATMENT PLANT

: THERMAX



HRGS BOILER

: 10 TPH, 3 NOS.



COOLING TOWER

: AIR-COOLED CONDENSER

RESURGE
NT
Customer Service Through Partnering

33

ENMAS O &
M
Redefining Power plant Life Cycle
Plant detail - Jagdamba Power
CAPACITY
PLANT

: 25 MW - CAPTIVE POWER



BOILER (AFBC)

: 105 TPH 87 KG / CM 2 AT 5100C.



TURBINE

: 25 MW. HTC-CHAINA



ASH HANDLING

: MACABER BEKAY LTD.



COAL PLANT

: 50 TPH CAPACITY

WATER TREATMENT PLANT
THERMAX

: ION EXCHANGE /







COOLING TOWER

RESURGE
NT
Customer Service Through Partnering

: AIR-COOLED CONDENSER

34

ENMAS O &
M
Redefining Power plant Life Cycle
Plant detail - Sambav Energy
CAPACITY
PLANT

: 20 MW- INDEPENDENT POWER



BOILER (AFBC)

: 90 TPH,86 KG /CM2 (G) 515 5C WALCHAND, PUNE



TURBINE







: 1x 20 MW Qingdao Jieneng Power
Station
Engineering Co Ltd -China
ASH HANDLING
PUNE

: SOLCON ENGINEERS PVT LTD,

COAL PLANT

: 50 TPH CAPACITY

WATER TREATMENT
RESURGE
NT
Customer Service Through Partnering
SOLUTIONS


35



ENMAS
: DOSHION VEOLIA WATER O &
M
Redefining Power plant Life Cycle
Plant detail - SHREE SIDHBALI ISPAT
LTD


CAPACITY

: 20 MW- CAPTIVE POWER PLANT



BOILER (AFBC)

: 1X75 TPH CFBC ,
3 X10.2 TPH WHRB, CVPL



TURBINE

: 1x 20 MW - SIEMENS



ALTERNATOR

RESURGE
NT
Customer Service Through Partnering

: TDPS - make

36

ENMAS O &
M
Redefining Power plant Life Cycle
Plant details -Deccan Cements
Ltd


CAPACITY

: 1 X 18 MW - CPP



BOILER - AFBC

: 1 NO FBC



TURBINE & AUXILIARIES



FUEL HANDLING SYSTEM



WATER TREATMENT PLANT : DM PLANT



CODENSER

RESURGE
NT
Customer Service Through Partnering

: 1 X 18 MW
: COAL HANDLING

: WATER COOLED

37

ENMAS O &
M
Redefining Power plant Life Cycle
Plant details - Shyam Century


CAPACITY

: 1 X 15 MW - CPP



BOILER - AFBC

:



TURBINE & AUXILIARIES



FUEL HANDLING SYSTEM



WATER TREATMENT PLANT : DM PLANT



FUEL

RESURGE
NT
Customer Service Through Partnering

: 1 X15 MW
: COAL HANDLING
: COAL

38

ENMAS O &
M
Redefining Power plant Life Cycle
Plant detail - R. R. Energy


CAPACITY

: 15 MW - CAPTIVE POWER

PLANT


BOILER (AFBC)

: 70 TPH 67 KG / CM 2 AT 480 0C.



TURBINE

: 15 MW. HTC-CHAINA



ASH HANDLING

: MACABER BEKAY LTD.



COAL PLANT

: 50 TPH CAPACITY



WATER TREATMENT PLANT

: THERMAX



COOLING TOWER

RESURGE
NT
Customer Service Through Partnering

: AIR-COOLED CONDENSER

39

ENMAS O &
M
Redefining Power plant Life Cycle
Plant details -Jindal Stainless


CAPACITY

: 1 X 13 MW - CPP



BOILER -

:



TURBINE & AUXILIARIES



FUEL HANDLING SYSTEM



WATER TREATMENT PLANT : DM PLANT



FUEL

RESURGE
NT
Customer Service Through Partnering

: 1X 13 MW
: COAL HANDLING
: COAL

40

ENMAS O &
M
Redefining Power plant Life Cycle
Plant details -Indsil Energy


Capacity

: 1 x 12 MW - CPP



Boiler - AFBC

: 1X50TPH, 67 KSC, CVPL



Turbine & Auxiliaries

: 12 MW - TRIVENI MAKE



Fuel Handling System

: Coal handling



Water Treatment Plant

: DM PLANT



Cooling Tower

: AIR COOLED CONDENSER

Fuel

: Coal, Washery reject



RESURGE
NT
Customer Service Through Partnering

41

ENMAS O &
M
Redefining Power plant Life Cycle
Plant detail – Ankit Metal
Capacity

: 1 x 12 MW - CPP

Boiler

: 1X25TPH AFBC, 1X38
TPH HRSG, CVPL MAKE

Turbine & Auxiliaries

: 12 MW - TEIL

Fuel Handling System

: CRUSHING, SCREENING
& CONVEYING SYSTEM - AMPL

Water Treatment Plant

: DM PLANT – ION EXCHANGE

Cooling Tower

: AIR COOLED CONDENSE PAHARPUR

RESURGE
NT
Customer Service Through Partnering

42

ENMAS O &
M
Redefining Power plant Life Cycle
Plant detail – HI – TECH
MINERALS (COVAI)
LIMITED
Capacity

: 1 x 12 MW – CPP

Boiler

: 1X35 TPH AFBC, 2 NO HRSG CVPL
MAKE

Turbine & Auxiliaries

: 12 MW - TIRUVENI

Fuel Handling System

: CRUSHING, SCREENING
& CONVEYING SYSTEM

Water Treatment Plant

: RO DM PLANT

Cooling Tower

: AIR COOLED CONDENSER

RESURGE
NT
Customer Service Through Partnering

43

ENMAS O &
M
Redefining Power plant Life Cycle
Plant details -Prathyusha
Power


CAPACITY

: 1 X 10 MW - IPP



BOILER -

: 45 TPH (STOKER FIRED

THERMODYNE ,

CHENNAI) 70%

BIOMASS- 30 % COAL


TURBINE & AUXILIARIES



FUEL HANDLING SYSTEM

: 1X 10 MW - SIEMENS
: BIOMASS & COAL -

HYQUIP


WATER TREATMENT PLANT : RO-DM PLANT- DOSHI
ION

RESURGE
NT
Customer Service Through Partnering

44

ENMAS O &
M
Redefining Power plant Life Cycle
Plant detail - Hothur Steels



CAPACITY

: 10 MW - CAPTIVE POWER PLANT

BOILER & AUXILIARIES
TPH

: 3 Nos. 10 TPH HRSG + 1 No. 25
AFBC - Thermodyne



TURBO GENERATOR



FUEL HANDLING SYSTEM : Coal



WATER TREATMENT PLANT

: DM PLANT



CONDENSER

: Water Cooled

RESURGE
NT
Customer Service Through Partnering

: SIEMENS

45

ENMAS O &
M
Redefining Power plant Life Cycle
Plant details -OPG Renewable
Energy


CAPACITY

: 1 X 10 MW - CPP



BOILER -

: 25 TPH AFBC &2X11.5
WHRB -CVPL



TURBINE & AUXILIARIES

: 1X10MW- TIEL



FUEL HANDLING SYSTEM



WATER TREATMENT PLANT : RO-DM PLANT



COOLING TOWER

: COAL HANDLING
: AIR COOLED

CONDENSER


FUEL

RESURGE
NT
Customer Service Through Partnering

: COAL

46

ENMAS O &
M
Redefining Power plant Life Cycle
Plant details - SYNERGY SHATHI
RENEWABLE ENERGY LIMITED (LUCAS
TVS)
CAPACITY

: 1 X 10 MW - CPP

BOILER

: 45 TPH & 64 Kg/sq cm, 95 °C

TURBINE & AUXILIARIES

: 1X10MW- TIEL

FUEL HANDLING SYSTEM : BIOMASS & COAL – South Coast
Energy Systems
WATER TREATMENT PLANT : RO CUM DM PLANT – Thermax
COOLING TOWER

: AIR COOLED CONDENSER

FUEL

RESURGE
NT
Customer Service Through Partnering

: BIOMASS

47

ENMAS O &
M
Redefining Power plant Life Cycle
Plant details -Aurobindo Agro


CAPACITY

: 1 X 8.5 MW - IPP



BOILER -

: 40 TPH - WALCHAND



TURBINE & AUXILIARIES



FUEL HANDLING SYSTEM



WATER TREATMENT PLANT : DM PLANT -DOSHI ION



CONDENSER

RESURGE
NT
Customer Service Through Partnering

: 1X 8.5 MW - TRIVENI
: BIO MASS & COAL
: AIR COOLED

48

ENMAS O &
M
Redefining Power plant Life Cycle
Plant details - Amrit
Environmental
P Ltd

Tech



CAPACITY

: 1 X 8 MW - CPP



BOILER -

:



TURBINE & AUXILIARIES



FUEL HANDLING SYSTEM



WATER TREATMENT PLANT : DM PLANT



FUEL

RESURGE
NT
Customer Service Through Partnering

: 1X 8 MW
: COAL HANDLING
: COAL

49

ENMAS O &
M
Redefining Power plant Life Cycle
Plant details -Concast ferro inc



CAPACITY

: 1 X 4 .5 MW - CPP



BOILER -

: 22 TPH BF-GAS FRIED
THERMAx - MAKE



TURBINE & AUXILIARIES

: 1X 4.5 MW



WATER TREATMENT PLANT : DM PLANT (RO BASED )
6M3/HR



COOLING TOWER

RESURGE
NT
Customer Service Through Partnering

50

: WATER COOLED

ENMAS O &
M
Redefining Power plant Life Cycle
Plant details -Cabot India Ltd


CAPACITY

: 1 X 4 MW - CPP



BOILER -

: 38.5 TPH TAIL GAS FRIED
THERMAL SYSTEM



TURBINE & AUXILIARIES



WATER TREATMENT PLANT : DM PLANT - AQUATECH



COOLING TOWER

RESURGE
NT
Customer Service Through Partnering

51

: 1X 4 MW - TRIVENI
: AIR COOLED -GEA

ENMAS O &
M
Redefining Power plant Life Cycle
Plant detail - MRF Limited


CAPACITY

: 30TPH -20 KSC



BOILER

: FBC BOILER WITH MULTI FUEL



FUEL HANDLING SYSTEM : COAL & BOI MASS



WATER TREATMENT PLANT

: DM PLANT- SOFTNER



CONDENSER

: WATER COOLED

RESURGE
NT
Customer Service Through Partnering

52

ENMAS O &
M
Redefining Power plant Life Cycle
Resurgent Group- Business Areas


High Pressure Fired Boilers FBC/ Stoker/PF fired for Coal, Lignite, Biomass, Oil /
Gas fired for Natural Gas, Blast Furnace (BFG), COG
(Coke Oven), CO etc.



Waste Heat Boilers (WHB) for process



WHRSGs for GTCC (Gas turbine Combined Cycle)



Chemical
Recovery
Boilers,
Evaporation
Recaustisizing plants for Pulp and Paper mills

RESURGE
NT
Customer Service Through Partnering

53

and

ENMAS O &
M
Redefining Power plant Life Cycle
Resurgent Group- Business Areas


Design and supply of Power Plant Piping and Balance of Plant



Electrical and Instrumentation – System design, procurement,
installation



Erection, Commissioning and Testing services for Power plants

RESURGE
NT
Customer Service Through Partnering

54

ENMAS O &
M
Redefining Power plant Life Cycle
Resurgent Group- Business Areas


Operation and Maintenance (O&M) of Power Plants



EPC execution of small and medium power plants



Software Services

RESURGE
NT
Customer Service Through Partnering

55

ENMAS O &
M
Redefining Power plant Life Cycle
Resurgent Group-

Constituent Companies



Enmas Engineering Private Limited



Enmas Andritz Private Limited



GB Engineering Enterprises Pvt. Ltd.



Enmas GB Power Systems Projects Limited



Enmas Engenius Projects Limited.

RESURGE
NT
Customer Service Through Partnering

56

ENMAS O &
M
Redefining Power plant Life Cycle
Resurgent Group

Constituent Companies

ENMAS BOILERS & PROCESS EQUIPMENT PVT
LTD



Ram E&I Systems



Resurgent Software Technologies

RESURGE
NT
Customer Service Through Partnering

57

ENMAS O &
M
Redefining Power plant Life Cycle
Enmas Andritz Private Limited:


An ISO 9001 company, handles the business in Pulp and Paper
- Recovery boilers, Falling film Evaporators, Recaustisizing
plant, Lime Kilns and other critical components of the Chemical
Recovery Island of a Pulp and Paper mill. From 1989 Enmas
worked in technical collaboration with AHLSTROM of Finland
(presently ANDRITZ) in pulp and paper. While the company
retains clientele from across the Indian Pulp and Paper industry,
executed prestigious orders from abroad - Turkmenistan,
Indonesia, Thailand, Estonia, Kenya, Iran, China, Bulgaria,
Tanzania etc.

RESURGE
NT
Customer Service Through Partnering

58

ENMAS O &
M
Redefining Power plant Life Cycle
Enmas GB Power Systems
Projects limited:


Handles the power boiler business of the group,
offers the state of the art high pressure boilers for
burning all types of fuels such as coal, oil, gas,
biomass, waste heat etc and power plant auxiliary
systems. The boilers can be designed with fluidized
bed combustion, spreader stoker firing, pulverized
fuel firing etc.

RESURGE
NT
Customer Service Through Partnering

59

ENMAS O &
M
Redefining Power plant Life Cycle
Enmas Engineering Private Limited:


Supports the group’s business with full range of
Engineering and Project Management services for
boilers, using fuels - coal, oil / gas, biomass and
waste heat etc. An ongoing technical collaboration
with Mitsui Babcock Energy Limited, UK provides
access for state of the art technology for various
types of high-pressure boilers upto 300 tph capacity,
including fluidized bed combustion boilers.

RESURGE
NT
Customer Service Through Partnering

60

ENMAS O &
M
Redefining Power plant Life Cycle
GB Engineering Enterprises Private Limited:




The manufacturing arm, is accredited under ISO 9001. Apart
from being an IBR (Indian Boiler Regulations) approved Boiler
shop, retains ASME U & S stamps. Boilers to European PED
with CE stamping are manufactured. With a large manufacturing
facility of over 70,000 sq.meters and covered area of over
15,000 sq.meters, GB is a leading manufacturer of Boiler
pressure parts, pressure vessels, Deaerators, and Heat
exchangers.
GB has collaboration with SWS / Italy for Deaerators,
Desalination and effluent treatment plants in India. GB also
partners Ansaldo Boilers for Utility Boilers and Macchi for
manufacture of GT HRSGs in India.

RESURGE
NT
Customer Service Through Partnering

61

ENMAS O &
M
Redefining Power plant Life Cycle
Enmas Engenius Projects Limited:


Supports the group with complete range of erection
and commissioning activities of boiler, and other plant
and equipment of chemical recovery Island and
power
plants
including
rehabilitation
and
modernization. The partner company Engenius
Erectors is involved in the erection and
commissioning of turbo generators for thermal, hydro
and nuclear plants, gas turbines, waste heat boilers,
air compressors and feed systems.

RESURGE
NT
Customer Service Through Partnering

62

ENMAS O &
M
Redefining Power plant Life Cycle
Ram E&I Systems


Ram E&I Systems, which carries out systems
engineering, detailed engineering, procurement,
supply, testing, erection and commissioning of
industrial automation and electrical systems of power
and process plants.

RESURGE
NT
Customer Service Through Partnering

63

ENMAS O &
M
Redefining Power plant Life Cycle
Resurgent Software Technologies



Resurgent Software Technologies, the software
arm which specialises in custom enterprise solutions
for small and medium enterprises as well as remote
plant monitoring systems.

RESURGE
NT
Customer Service Through Partnering

64

ENMAS O &
M
Redefining Power plant Life Cycle
Customer Partnering


The synergy of these business entities with staff
strength of above 800, cover the whole spectrum of
services from concept to commissioning and
extended till lifecycle operation - Engineering, Project
Management, Manufacturing, Constructions, O&M
services.



We at RESURGENT GROUP will be happy to
associate with your esteemed organization for your
projects.

RESURGE
NT
Customer Service Through Partnering

65

ENMAS O &
M
Redefining Power plant Life Cycle
RESURGE
NT
Customer Service Through Partnering

66

ENMAS O &
M
Redefining Power plant Life Cycle

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Enmas o_&_m_presentation

  • 1. WELCOME Enmas O&M Services A Resurgent Group Company RESURGE NT Customer Service Through Partnering 1 ENMAS O & M Redefining Power plant Life Cycle
  • 2. Company Profile Enmas O&M Services Private Limited IV Floor, Guna Building , 443, Anna Salai, Teynampet, Chennai – 600 018 INDIA Phone : +91 44 4300 9285 Fax : +91 44 2432 2412 E-mail: marketing@enmasservices.com Web: http://www.resurgent.in RESURGE NT Customer Service Through Partnering 2 ENMAS O & M Redefining Power plant Life Cycle
  • 3. Introduction   Enmas O&M Services Private Limited is a constituent of Resurgent group. The Group has been operating for more than two decades, ENMAS and GB are well known brands of the group, for high quality products and services to Thermal Power Plants – Captive, Cogen and Biomass IPPs. RESURGE NT Customer Service Through Partnering 3 ENMAS O & M Redefining Power plant Life Cycle
  • 4. Formation- O&M Company   as a major OEM of boilers provides a complete spectrum of services starting from Engineering to post commissioning activities. ENMAS These after sales services were offered to our own plants for long time as part of customer obligation. RESURGE NT Customer Service Through Partnering 4 ENMAS O & M Redefining Power plant Life Cycle
  • 5. Formation- O&M Company  To cater the needs of growing demand of O&M services of the Industries, a separate company Enmas O&M Services Private Limited is formed in the year 2005 to focus on Exclusive Operation & Maintenance to extend the services to the life cycle period of Plant & Equipment for our own and outside clients. Enmas O&M is fully equipped to handle the power plants of small to higher sized and various types of fuel based plants like Coal, Biomass, Gas, Oil & waste heat & sugar cogeneration etc. RESURGE NT Customer Service Through Partnering 5 ENMAS O & M Redefining Power plant Life Cycle
  • 6. Key specialties of Enmas O&M    Backed by technically and financially sound group in Energy field Access to the State-of-the art technologies from group’s collaboration with leading global organizations - Andritz (formerly AhlstromFinland) and Doosan Babcock-UK. Experience of more than two decades in Thermal Power Plant systems. RESURGE NT Customer Service Through Partnering 6 ENMAS O & M Redefining Power plant Life Cycle
  • 7. Key specialties     Experience in the Plant betterment, RLA studies, performance monitoring and testing. Advantage of being OEM for steam generators and auxiliary plants. Complete Electrical & Instrumentation services from the group company (E&I) Large base of highly dedicated knowledgeable manpower pool with in the group RESURGE NT Customer Service Through Partnering 7 ENMAS O & M Redefining Power plant Life Cycle
  • 8. Collaborators - PMEG  For Higher sized Power plants above 100 MW, Enmas has collaboration with PMEG (PIC - Marubeni Energy Group), Atlanta, USA, Operating 13500 MW in 9 countries. Visit “www.pmeg.com” RESURGE NT Customer Service Through Partnering 8 ENMAS O & M Redefining Power plant Life Cycle
  • 9. EXPERIENCE  O&M experience on 35 plants with Cumulative capacity - 940 MW  Present contracts – 23 plants  Running  Commissioning - 150MW  Completed  No of employees - 1100 Nos.  Contract periods upto 15 years  - 400MW - 390MW Scope includes Manpower, management, consumables, spares, administration. RESURGE NT Customer Service Through Partnering 9 ENMAS O & M Redefining Power plant Life Cycle
  • 10. Main objectives  Ensure high plant availability  Achieving the target PLF  Keep up the designed plant efficiency with the selected fuel mix  Accident free plant operation  Operation with awareness of environmental impact RESURGE NT Customer Service Through Partnering 10 ENMAS O & M Redefining Power plant Life Cycle
  • 11. Other services ….           Plant start – up and commissioning services O & M training and development Spares management Periodical performance review, analysis and optimization Condition monitoring of critical equipment Energy studies & Performance Testing RLA studies & Plant betterment services Project Management services Performance testing AMC for the specific equipments & machineries RESURGE NT Customer Service Through Partnering 11 ENMAS O & M Redefining Power plant Life Cycle
  • 12. Power plant flow diagram RESURGE NT Customer Service Through Partnering 12 ENMAS O & M Redefining Power plant Life Cycle
  • 13. Scope of Work Type.- Pre-commissioning period  Prepare and finalize Standing Instructions & Procedures  Review of Process flow and Operating Procedures.  Associate with the EPC / Plant Suppliers during pre-commissioning, commissioning, start-up & testing of the plant. RESURGE NT Customer Service Through Partnering 13 ENMAS O & M Redefining Power plant Life Cycle
  • 14. Scope of Work Type.- Post -commissioning period    Plant start-up including prescribing pre-operational checks 'Station Manager' contracts for Operation & Maintenance services for Coal based and Gas based, Combined Cycle plants Development of Operation and Maintenance Management Systems RESURGE NT Customer Service Through Partnering 14 ENMAS O & M Redefining Power plant Life Cycle
  • 15. Scope of Work Type.- Post -commissioning period  Supervision of Equipment Repairs and Unit Overhaul  Laboratory tests & field tests  State-of-the-art Operation and Maintenance training for coal based and gas based units RESURGE NT Customer Service Through Partnering 15 ENMAS O & M Redefining Power plant Life Cycle
  • 16. Scope of Work Type.- Post -commissioning period  Performance Analysis and Optimization  Condition Monitoring of critical equipment  Fuel Management  Support from home office by deploying experts on tour to resolve major technical problems of Clients RESURGE NT Customer Service Through Partnering 16 ENMAS O & M Redefining Power plant Life Cycle
  • 17. Scope of Work Type.- Post -commissioning period  Spares management and annual budgeting  Assist Client during statutory inspections / and approvals.  Warranty / guarantee monitoring.  Recommend facility modifications, if required.  Assist in periodical safety and environment audit of the power station Review Operating Procedures. RESURGE NT Customer Service Through Partnering 17 ENMAS O & M Redefining Power plant Life Cycle
  • 18. Reference Contracts - O&M  OPG POWER GENERATION (P) LIMITED  SITAPURAM POWER LIMITED (KSK GROUP) ANDHRA PRADESH 43 MW IPP  FINOLEX INDUSTRIES LIMITED MAHARASHTRA 43 MW CPP  SAL STEEL LIMITED GUJARAT 40 MW CPP  SURANA INDUSTRIES LIMITED  ADHUNIK METALIKS LIMITED ORISSA 34 MW CPP  STAR METALLIC LIMITED KARNATAKA 32 MW CPP  DALMIA CEMENT (BHARAT) LTD TAMILNADU 27 MW CPP  GALLANTT METAL LIMITED GUJARAT 25 MW CPP  JAGADAMBA POWER CHHATTISGARH 25 MW IPP  SAMABAV ENERGY RAJASTHAN  SHREE SIDHBALI ISPAT LIMITED MAHARASTRA 20MW CPP  DECCAN CEMENTS LIMITED ANDHRA PRADESH 18 MW CPP  SHYAM CENTURY FERROUS MEGHALAYA 15 MW CPP  R. R. ENERGY CHHATTISGARH 15 MW IPP RESURGE NT Customer Service Through Partnering 18 TAMIL ANDU KARNATAKA 80MW IPP 35 MW CPP 20 MW IPP ENMAS O & M Redefining Power plant Life Cycle
  • 19. Reference Contracts - O&M JINDAL STAINLESS LIMITED ORISSA 13 MW CPP  INDSIL ENERGY CHHATTISGARH  ANKIT METAL  HI – TECH MINERALS (COVAI)  LIMITED  PRATHYUSHA POWER  HOTHUR STEELS  OPG RENEWABLE ENERGY TAMILNADU  SYNERGY SHAKTHI RENEWABLE  ENERGY LIMITED (LUCAS TVS)  AUROBINDO AGRO ENERGY TAMILNADU 8.5 MW IPP  AMRIT ENVIROMENTAL TECH RAJASTHAN 8.0 MW IPP  CONCAST FERRO INC  CABOT INDIA LIMITED MAHARASHTRA4 MW CPP  MRF LIMITED WEST BENGAL 12 MP IPP TAMILNADU RESURGE NT Customer Service Through Partnering 12 MW CPP 12 MW CPP TAMILNADU KARNATAKA 10 MW IPP 10 MW CPP 10 MW IPP TAMILNADU ANDHRA PRADESH TAMILNADU 19 10 MW CPP 4.5 MW CPP 30 TPH BOILER ENMAS O & M Redefining Power plant Life Cycle
  • 20. Reference Contracts - O&M  RANHILL  IOCL - PANIPET (ANSALDO) UTTAR PRADESH  ISPAT ENERGY (ANSALDO) MAHARASHTRA2 X 55 MW CPP (RLA)  ARKAY POWER TAMIL NADU  MALAYSIA 190 MW GTCC SESHASAYEE PAPER BOARDS ISLAND  DELTA PAPER MILL  GAP INSAT TURKMENISATAN RESURGE NT Customer Service Through Partnering 59 MW GTCC – HRSG TAMILNADU ANDHRA PRADESH 20 2 X 406.5 TPH RECOVERY & POWER RECOVERY ISLAND RECOVERY ISLAND ENMAS O & M Redefining Power plant Life Cycle
  • 21. Plant detail – OPG POWER GENERATION (P) LTD CAPACITY PLANT :80 MW- INDEPENDENT POWER  BOILER (AFBC) : 320TPH 95KG /CM2, 540 0C.  TURBINE : 80 MW. BHEL- Hyderabad  COAL PLANT : 1+1 Crusher & Screen  WATER TREATMENT PLANT : RO CUM DM PLANT-DOSHION  COOLING TOWER  RESURGE NT Customer Service Through Partnering : AIR COOLED CONDENSER 21 ENMAS O & M Redefining Power plant Life Cycle
  • 22. Plant detail – UTTAM GALVA STEELS LTD  CAPACITY  BOILER (CFBC) : 2 X130TPH  TURBINE : 2 X 30 MW. QINGDAO  COAL PLANT : 1+1 Crusher & Screen  WATER TREATMENT PLANT : DM PLANT-TRIVENI  COOLING TOWER RESURGE NT Customer Service Through Partnering :2X30 MW- INDEPENDENT POWER PLANT : ….. COOLED CONDENSER 22 ENMAS O & M Redefining Power plant Life Cycle
  • 23. Plant detail – KSK-SPL  CAPACITY : 43 MW - CAPTIVE POWER PLANT  BOILER (AFBC) : 2X90 TPH 87 KG /CM2, 520 0C. CVL  TURBINE : 43 MW. BHEL- Hyderabad  COAL PLANT : 1+1 Crusher & Screen  WATER TREATMENT PLANT : RO CUM DM PLANT-TRIVENI  COOLING TOWER RESURGE NT Customer Service Through Partnering : Water Cooled 23 ENMAS O & M Redefining Power plant Life Cycle
  • 24. Plant detail – FINOLEX INDUSTRIES LIMITED CAPACITY POWER : 43 MW – CAPTIVE, CO-GEN PLANT  BOILER (AFBC) : 2X110 TPH, 85 BAR, 520 0C. CVL  TURBINE : 43 MW.  COAL PLANT : 90 TPH  WATER TREATMENT PLANT : RO / DM PLANT  COOLING TOWER  RESURGE NT Customer Service Through Partnering 24 : Water Cooled ENMAS O & M Redefining Power plant Life Cycle
  • 25. ENMAS O & M SPL-43 MW GROSS GENERATION - MU 30.2 24.8 20.2 RESURGE NT Customer Service Through Partnering 25 JAN DEC NOV 13.9 SEP JUL JUN MAY APR MAR 16.2 AUG 20.2 32.3 22.7 21.8 OCT 26.4 31.3 ENMAS O & M Redefining Power plant Life Cycle
  • 26. PLANT AVAI LABI LI TY % ENMAS O & M SPL-43 MW PLANT AVAILABILTY 99.83 99.59 98.66 96 99.67 100 D E C J A N 95.83 92.4 88.71 87.77 85.78 M A R A P R M A Y J U N J U L A U G S E P O C T N O V YEAR 20O8- 2009 RESURGE NT Customer Service Through Partnering 26 ENMAS O & M Redefining Power plant Life Cycle
  • 27. ENMAS O & M SPL-43 MW PLANT LOAD FACTOR PLANT LOAD FACTOR ( A) RESURGE NT Customer Service Through Partnering 27 100.86 100.86 98.26 97.76 98.83 97.59 91.23 70.84 85.48 68.17 74.22 50.81 54.7 68.2 70.6 80.44 96.39 98.89 99 88.3 71.39 89.34 YEAR 2008 - 2009 PLANT LOAD FACTOR ( D) ENMAS O & M Redefining Power plant Life Cycle
  • 28. Plant detail - SAL Steel Ltd  CAPACITY : 40 MW - CAPTIVE POWER PLANT  BOILER : 110 TPH 67 KG / CM 2 AT 485 0 0C. WHRB-53tph &10 tph     TURBINE : 40 MW. BHEL- Hyderabad COAL PLANT lignite : 1+1 Crusher & Screen, Kutch WATER TREATMENT PLANT Ion : RO CUM DM PLANT – Doshi COOLING TOWER RESURGE NT Customer Service Through Partnering : Water Cooled 28 ENMAS O & M Redefining Power plant Life Cycle
  • 29. Plant details -Surana Industries Ltd  CAPACITY : 1 X 35 MW - CPP  BOILER - : 1 x 110TPH AFBC & 4 x 10.5 TPH WHRB - CVPL  TURBINE & AUXILIARIES : 1 X 35MW – QJPS - CHINA  FUEL HANDLING SYSTEM  WATER TREATMENT PLANT : DM PLANT-ION : 65 TPH - SOLCON EXCHANGE RESURGE NT Customer Service Through Partnering 29 ENMAS O & M Redefining Power plant Life Cycle
  • 30. Plant detail - Adhunik Metaliks Ltd  CAPACITY : 34 MW - CAPTIVE POWER PLANT  BOILER : 1x 135 TPH CFBC & 5 x10TPH WHRB. TURBINE : 34 MW. HTC - China  RESURGE NT Customer Service Through Partnering 30 ENMAS O & M Redefining Power plant Life Cycle
  • 31. Plant detail – STAR METTALIC & POWER PVT LTD  CAPACITY : 32 MW - CPP  BOILER (CFBC) : 140 TPH, 88 Ksca, 520 +/- 5 0C.  TURBINE : 32 MW.  WATER TREATMENT PLANT : UF – RO- MB – PLANT  COOLING TOWER flow RESURGE NT Customer Service Through Partnering 31 : FRP induced draft counter ENMAS O & M Redefining Power plant Life Cycle
  • 32. Plant detail – DALMIA CEMENT (BHARAT) LTD  CAPACITY :27 MW- CPP  BOILER (CFBC) : 125TPH 110ATA, 540 0C.  TURBINE : 27 MW.  WATER TREATMENT PLANT : DM PLANT  COOLING TOWER RESURGE NT Customer Service Through Partnering 32 : AIR COOLED CONDENSER ENMAS O & M Redefining Power plant Life Cycle
  • 33. Plant details - Gallant Metal  CAPACITY : 25 MW - CAPTIVE POWER PLANT  BOILER (AFBC) : 105 TPH 87 KG / CM 2 AT 510 0C.  TURBINE : 25 MW. HTC-CHAINA  ASH HANDLING : MACABER BEKAY LTD.  COAL PLANT : 50 TPH CAPACITY  WATER TREATMENT PLANT : THERMAX  HRGS BOILER : 10 TPH, 3 NOS.  COOLING TOWER : AIR-COOLED CONDENSER RESURGE NT Customer Service Through Partnering 33 ENMAS O & M Redefining Power plant Life Cycle
  • 34. Plant detail - Jagdamba Power CAPACITY PLANT : 25 MW - CAPTIVE POWER  BOILER (AFBC) : 105 TPH 87 KG / CM 2 AT 5100C.  TURBINE : 25 MW. HTC-CHAINA  ASH HANDLING : MACABER BEKAY LTD.  COAL PLANT : 50 TPH CAPACITY WATER TREATMENT PLANT THERMAX : ION EXCHANGE /    COOLING TOWER RESURGE NT Customer Service Through Partnering : AIR-COOLED CONDENSER 34 ENMAS O & M Redefining Power plant Life Cycle
  • 35. Plant detail - Sambav Energy CAPACITY PLANT : 20 MW- INDEPENDENT POWER  BOILER (AFBC) : 90 TPH,86 KG /CM2 (G) 515 5C WALCHAND, PUNE  TURBINE    : 1x 20 MW Qingdao Jieneng Power Station Engineering Co Ltd -China ASH HANDLING PUNE : SOLCON ENGINEERS PVT LTD, COAL PLANT : 50 TPH CAPACITY WATER TREATMENT RESURGE NT Customer Service Through Partnering SOLUTIONS  35  ENMAS : DOSHION VEOLIA WATER O & M Redefining Power plant Life Cycle
  • 36. Plant detail - SHREE SIDHBALI ISPAT LTD  CAPACITY : 20 MW- CAPTIVE POWER PLANT  BOILER (AFBC) : 1X75 TPH CFBC , 3 X10.2 TPH WHRB, CVPL  TURBINE : 1x 20 MW - SIEMENS  ALTERNATOR RESURGE NT Customer Service Through Partnering : TDPS - make 36 ENMAS O & M Redefining Power plant Life Cycle
  • 37. Plant details -Deccan Cements Ltd  CAPACITY : 1 X 18 MW - CPP  BOILER - AFBC : 1 NO FBC  TURBINE & AUXILIARIES  FUEL HANDLING SYSTEM  WATER TREATMENT PLANT : DM PLANT  CODENSER RESURGE NT Customer Service Through Partnering : 1 X 18 MW : COAL HANDLING : WATER COOLED 37 ENMAS O & M Redefining Power plant Life Cycle
  • 38. Plant details - Shyam Century  CAPACITY : 1 X 15 MW - CPP  BOILER - AFBC :  TURBINE & AUXILIARIES  FUEL HANDLING SYSTEM  WATER TREATMENT PLANT : DM PLANT  FUEL RESURGE NT Customer Service Through Partnering : 1 X15 MW : COAL HANDLING : COAL 38 ENMAS O & M Redefining Power plant Life Cycle
  • 39. Plant detail - R. R. Energy  CAPACITY : 15 MW - CAPTIVE POWER PLANT  BOILER (AFBC) : 70 TPH 67 KG / CM 2 AT 480 0C.  TURBINE : 15 MW. HTC-CHAINA  ASH HANDLING : MACABER BEKAY LTD.  COAL PLANT : 50 TPH CAPACITY  WATER TREATMENT PLANT : THERMAX  COOLING TOWER RESURGE NT Customer Service Through Partnering : AIR-COOLED CONDENSER 39 ENMAS O & M Redefining Power plant Life Cycle
  • 40. Plant details -Jindal Stainless  CAPACITY : 1 X 13 MW - CPP  BOILER - :  TURBINE & AUXILIARIES  FUEL HANDLING SYSTEM  WATER TREATMENT PLANT : DM PLANT  FUEL RESURGE NT Customer Service Through Partnering : 1X 13 MW : COAL HANDLING : COAL 40 ENMAS O & M Redefining Power plant Life Cycle
  • 41. Plant details -Indsil Energy  Capacity : 1 x 12 MW - CPP  Boiler - AFBC : 1X50TPH, 67 KSC, CVPL  Turbine & Auxiliaries : 12 MW - TRIVENI MAKE  Fuel Handling System : Coal handling  Water Treatment Plant : DM PLANT  Cooling Tower : AIR COOLED CONDENSER Fuel : Coal, Washery reject  RESURGE NT Customer Service Through Partnering 41 ENMAS O & M Redefining Power plant Life Cycle
  • 42. Plant detail – Ankit Metal Capacity : 1 x 12 MW - CPP Boiler : 1X25TPH AFBC, 1X38 TPH HRSG, CVPL MAKE Turbine & Auxiliaries : 12 MW - TEIL Fuel Handling System : CRUSHING, SCREENING & CONVEYING SYSTEM - AMPL Water Treatment Plant : DM PLANT – ION EXCHANGE Cooling Tower : AIR COOLED CONDENSE PAHARPUR RESURGE NT Customer Service Through Partnering 42 ENMAS O & M Redefining Power plant Life Cycle
  • 43. Plant detail – HI – TECH MINERALS (COVAI) LIMITED Capacity : 1 x 12 MW – CPP Boiler : 1X35 TPH AFBC, 2 NO HRSG CVPL MAKE Turbine & Auxiliaries : 12 MW - TIRUVENI Fuel Handling System : CRUSHING, SCREENING & CONVEYING SYSTEM Water Treatment Plant : RO DM PLANT Cooling Tower : AIR COOLED CONDENSER RESURGE NT Customer Service Through Partnering 43 ENMAS O & M Redefining Power plant Life Cycle
  • 44. Plant details -Prathyusha Power  CAPACITY : 1 X 10 MW - IPP  BOILER - : 45 TPH (STOKER FIRED THERMODYNE , CHENNAI) 70% BIOMASS- 30 % COAL  TURBINE & AUXILIARIES  FUEL HANDLING SYSTEM : 1X 10 MW - SIEMENS : BIOMASS & COAL - HYQUIP  WATER TREATMENT PLANT : RO-DM PLANT- DOSHI ION RESURGE NT Customer Service Through Partnering 44 ENMAS O & M Redefining Power plant Life Cycle
  • 45. Plant detail - Hothur Steels   CAPACITY : 10 MW - CAPTIVE POWER PLANT BOILER & AUXILIARIES TPH : 3 Nos. 10 TPH HRSG + 1 No. 25 AFBC - Thermodyne  TURBO GENERATOR  FUEL HANDLING SYSTEM : Coal  WATER TREATMENT PLANT : DM PLANT  CONDENSER : Water Cooled RESURGE NT Customer Service Through Partnering : SIEMENS 45 ENMAS O & M Redefining Power plant Life Cycle
  • 46. Plant details -OPG Renewable Energy  CAPACITY : 1 X 10 MW - CPP  BOILER - : 25 TPH AFBC &2X11.5 WHRB -CVPL  TURBINE & AUXILIARIES : 1X10MW- TIEL  FUEL HANDLING SYSTEM  WATER TREATMENT PLANT : RO-DM PLANT  COOLING TOWER : COAL HANDLING : AIR COOLED CONDENSER  FUEL RESURGE NT Customer Service Through Partnering : COAL 46 ENMAS O & M Redefining Power plant Life Cycle
  • 47. Plant details - SYNERGY SHATHI RENEWABLE ENERGY LIMITED (LUCAS TVS) CAPACITY : 1 X 10 MW - CPP BOILER : 45 TPH & 64 Kg/sq cm, 95 °C TURBINE & AUXILIARIES : 1X10MW- TIEL FUEL HANDLING SYSTEM : BIOMASS & COAL – South Coast Energy Systems WATER TREATMENT PLANT : RO CUM DM PLANT – Thermax COOLING TOWER : AIR COOLED CONDENSER FUEL RESURGE NT Customer Service Through Partnering : BIOMASS 47 ENMAS O & M Redefining Power plant Life Cycle
  • 48. Plant details -Aurobindo Agro  CAPACITY : 1 X 8.5 MW - IPP  BOILER - : 40 TPH - WALCHAND  TURBINE & AUXILIARIES  FUEL HANDLING SYSTEM  WATER TREATMENT PLANT : DM PLANT -DOSHI ION  CONDENSER RESURGE NT Customer Service Through Partnering : 1X 8.5 MW - TRIVENI : BIO MASS & COAL : AIR COOLED 48 ENMAS O & M Redefining Power plant Life Cycle
  • 49. Plant details - Amrit Environmental P Ltd Tech  CAPACITY : 1 X 8 MW - CPP  BOILER - :  TURBINE & AUXILIARIES  FUEL HANDLING SYSTEM  WATER TREATMENT PLANT : DM PLANT  FUEL RESURGE NT Customer Service Through Partnering : 1X 8 MW : COAL HANDLING : COAL 49 ENMAS O & M Redefining Power plant Life Cycle
  • 50. Plant details -Concast ferro inc  CAPACITY : 1 X 4 .5 MW - CPP  BOILER - : 22 TPH BF-GAS FRIED THERMAx - MAKE  TURBINE & AUXILIARIES : 1X 4.5 MW  WATER TREATMENT PLANT : DM PLANT (RO BASED ) 6M3/HR  COOLING TOWER RESURGE NT Customer Service Through Partnering 50 : WATER COOLED ENMAS O & M Redefining Power plant Life Cycle
  • 51. Plant details -Cabot India Ltd  CAPACITY : 1 X 4 MW - CPP  BOILER - : 38.5 TPH TAIL GAS FRIED THERMAL SYSTEM  TURBINE & AUXILIARIES  WATER TREATMENT PLANT : DM PLANT - AQUATECH  COOLING TOWER RESURGE NT Customer Service Through Partnering 51 : 1X 4 MW - TRIVENI : AIR COOLED -GEA ENMAS O & M Redefining Power plant Life Cycle
  • 52. Plant detail - MRF Limited  CAPACITY : 30TPH -20 KSC  BOILER : FBC BOILER WITH MULTI FUEL  FUEL HANDLING SYSTEM : COAL & BOI MASS  WATER TREATMENT PLANT : DM PLANT- SOFTNER  CONDENSER : WATER COOLED RESURGE NT Customer Service Through Partnering 52 ENMAS O & M Redefining Power plant Life Cycle
  • 53. Resurgent Group- Business Areas  High Pressure Fired Boilers FBC/ Stoker/PF fired for Coal, Lignite, Biomass, Oil / Gas fired for Natural Gas, Blast Furnace (BFG), COG (Coke Oven), CO etc.  Waste Heat Boilers (WHB) for process  WHRSGs for GTCC (Gas turbine Combined Cycle)  Chemical Recovery Boilers, Evaporation Recaustisizing plants for Pulp and Paper mills RESURGE NT Customer Service Through Partnering 53 and ENMAS O & M Redefining Power plant Life Cycle
  • 54. Resurgent Group- Business Areas  Design and supply of Power Plant Piping and Balance of Plant  Electrical and Instrumentation – System design, procurement, installation  Erection, Commissioning and Testing services for Power plants RESURGE NT Customer Service Through Partnering 54 ENMAS O & M Redefining Power plant Life Cycle
  • 55. Resurgent Group- Business Areas  Operation and Maintenance (O&M) of Power Plants  EPC execution of small and medium power plants  Software Services RESURGE NT Customer Service Through Partnering 55 ENMAS O & M Redefining Power plant Life Cycle
  • 56. Resurgent Group- Constituent Companies  Enmas Engineering Private Limited  Enmas Andritz Private Limited  GB Engineering Enterprises Pvt. Ltd.  Enmas GB Power Systems Projects Limited  Enmas Engenius Projects Limited. RESURGE NT Customer Service Through Partnering 56 ENMAS O & M Redefining Power plant Life Cycle
  • 57. Resurgent Group Constituent Companies ENMAS BOILERS & PROCESS EQUIPMENT PVT LTD  Ram E&I Systems  Resurgent Software Technologies RESURGE NT Customer Service Through Partnering 57 ENMAS O & M Redefining Power plant Life Cycle
  • 58. Enmas Andritz Private Limited:  An ISO 9001 company, handles the business in Pulp and Paper - Recovery boilers, Falling film Evaporators, Recaustisizing plant, Lime Kilns and other critical components of the Chemical Recovery Island of a Pulp and Paper mill. From 1989 Enmas worked in technical collaboration with AHLSTROM of Finland (presently ANDRITZ) in pulp and paper. While the company retains clientele from across the Indian Pulp and Paper industry, executed prestigious orders from abroad - Turkmenistan, Indonesia, Thailand, Estonia, Kenya, Iran, China, Bulgaria, Tanzania etc. RESURGE NT Customer Service Through Partnering 58 ENMAS O & M Redefining Power plant Life Cycle
  • 59. Enmas GB Power Systems Projects limited:  Handles the power boiler business of the group, offers the state of the art high pressure boilers for burning all types of fuels such as coal, oil, gas, biomass, waste heat etc and power plant auxiliary systems. The boilers can be designed with fluidized bed combustion, spreader stoker firing, pulverized fuel firing etc. RESURGE NT Customer Service Through Partnering 59 ENMAS O & M Redefining Power plant Life Cycle
  • 60. Enmas Engineering Private Limited:  Supports the group’s business with full range of Engineering and Project Management services for boilers, using fuels - coal, oil / gas, biomass and waste heat etc. An ongoing technical collaboration with Mitsui Babcock Energy Limited, UK provides access for state of the art technology for various types of high-pressure boilers upto 300 tph capacity, including fluidized bed combustion boilers. RESURGE NT Customer Service Through Partnering 60 ENMAS O & M Redefining Power plant Life Cycle
  • 61. GB Engineering Enterprises Private Limited:   The manufacturing arm, is accredited under ISO 9001. Apart from being an IBR (Indian Boiler Regulations) approved Boiler shop, retains ASME U & S stamps. Boilers to European PED with CE stamping are manufactured. With a large manufacturing facility of over 70,000 sq.meters and covered area of over 15,000 sq.meters, GB is a leading manufacturer of Boiler pressure parts, pressure vessels, Deaerators, and Heat exchangers. GB has collaboration with SWS / Italy for Deaerators, Desalination and effluent treatment plants in India. GB also partners Ansaldo Boilers for Utility Boilers and Macchi for manufacture of GT HRSGs in India. RESURGE NT Customer Service Through Partnering 61 ENMAS O & M Redefining Power plant Life Cycle
  • 62. Enmas Engenius Projects Limited:  Supports the group with complete range of erection and commissioning activities of boiler, and other plant and equipment of chemical recovery Island and power plants including rehabilitation and modernization. The partner company Engenius Erectors is involved in the erection and commissioning of turbo generators for thermal, hydro and nuclear plants, gas turbines, waste heat boilers, air compressors and feed systems. RESURGE NT Customer Service Through Partnering 62 ENMAS O & M Redefining Power plant Life Cycle
  • 63. Ram E&I Systems  Ram E&I Systems, which carries out systems engineering, detailed engineering, procurement, supply, testing, erection and commissioning of industrial automation and electrical systems of power and process plants. RESURGE NT Customer Service Through Partnering 63 ENMAS O & M Redefining Power plant Life Cycle
  • 64. Resurgent Software Technologies  Resurgent Software Technologies, the software arm which specialises in custom enterprise solutions for small and medium enterprises as well as remote plant monitoring systems. RESURGE NT Customer Service Through Partnering 64 ENMAS O & M Redefining Power plant Life Cycle
  • 65. Customer Partnering  The synergy of these business entities with staff strength of above 800, cover the whole spectrum of services from concept to commissioning and extended till lifecycle operation - Engineering, Project Management, Manufacturing, Constructions, O&M services.  We at RESURGENT GROUP will be happy to associate with your esteemed organization for your projects. RESURGE NT Customer Service Through Partnering 65 ENMAS O & M Redefining Power plant Life Cycle
  • 66. RESURGE NT Customer Service Through Partnering 66 ENMAS O & M Redefining Power plant Life Cycle