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[object Object],[object Object],[object Object],OBJECTIVES: After studying Chapter 42, the reader should be able to: Continued
[object Object],[object Object],OBJECTIVES: After studying Chapter 42, the reader should be able to:
[object Object],[object Object],[object Object],[object Object],[object Object],KEY TERMS: Continued
[object Object],[object Object],[object Object],[object Object],[object Object],KEY TERMS:
[object Object]
LIGHTING ,[object Object],Continued NOTE:   This flickering on and off is misunderstood by many drivers and technicians. Because the flickering is rapid, many people believe that the problem is caused by a loose headlight or by a defective voltage regulator.
[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],NOTE:   Because these lights can easily drain the battery if accidentally left on, many newer vehicles control these lights through the computer. The computer keeps track of the time the lights are on and can turn them off if the time is excessive. The computer can control either power side or ground side of the circuit usually through an electronic control module.
BULB NUMBERS ,[object Object],Continued
Figure 42–1  Bulbs that have the same trade number have the same operating voltage and wattage. The NA means that the bulb uses a natural amber glass ampoule with clear turn signal lenses. Continued
[object Object],Continued
Figure 42–2 This single-filament bulb is being tested with a digital multimeter set to read resistance in ohms. The reading of 1.3 ohms is the resistance of the bulb when cold. As soon as current flows through the filament, the resistance increases about 10 times. It is the initial surge of current flowing through the filament when the bulb is cool that causes many bulbs to fail in cold weather as a result of the reduced resistance. As the temperature increases, the resistance increases. Continued
Figure 42–3  Close-up a dual-filament (double-filament) bulb (#1157) that failed. Notice that one filament (top) broke from its mounting and melted onto the lower filament. This bulb caused the dash lights to come on whenever the brakes were applied. Continued
Figure 42–4  Bulbs #1157 or #2057 are typically used for taillight and front parking lights. These bulbs contain both a low-intensity filament for taillights or parking lights and a high-intensity filament for brake lights and turn signals.
TYPICAL AUTOMOTIVE LIGHT BULBS See the complete chart on Page 460 of your textbook.
[object Object],A General Motors minivan had the following electrical problems: Weird Problem — Easy Solution ,[object Object],[object Object],[object Object]
Figure 42–5 Corrosion caused the two terminals of this dual-filament bulb to be electrically connected. Figure 42–6 Often the best diagnosis is a thorough visual Inspection. This bulb was found to be filled with water, which caused weird problems.
Many automotive bulbs have the same operating parameters (same wattage, voltage, amperage, and candlepower) yet have different trade numbers. Some numbers are for standard duty, others have heavier filament wire or additional filament support, which qualifies them for a different trade number. Fleet-duty designation represents a durability increase; heavy-duty designation identifies the most severe service bulb. Heavy-Duty Automotive Bulbs Therefore, if the specification for your vehicle gives a trade number under the “regular” heading, you can safely switch to a bulb listed under the “fleet-duty” or “heavy-duty” heading. For best operation of turn signals and consistent brightness of bulbs, the switch of trade numbers should include all similar bulbs of the type being replaced. See the bulb equivalence chart on Page 462 of your textbook.
BRAKE LIGHTS ,[object Object],[object Object],[object Object],[object Object]
A common cause of an inoperative cruise control, especially on General Motors vehicles, is a burned out bulb in the third stop light. The cruise control uses the filaments of the third brake bulb (CHMSL) as a ground and shuts off the cruise if the bulbs are burned out (open). See Fig. 42-7.  No Cruise Control? Check the Third Brake Light
Figure 42–7  Typical brake light and taillight circuit showing the brake switch and all of the related circuit components. See the schematicon Page 463 of your textbook.
HEADLIGHT SWITCHES ,[object Object],Continued
Figure 42–8  Typical headlight circuit diagram. Note that the headlight switch is represented by a dotted outline indicating that other circuits (such as dash lights) also operate from the switch. ,[object Object],The circuit breaker controls only the headlights. The other lights controlled by the headlight switch are fused separately.  Flashing headlights may be caused by failure in the built-in circuit breaker, requiring replacement of the switch assembly. Continued
[object Object]
Figure 42–9  To remove the headlight switch from a vehicle that uses a knob and shaft, a release button has to be pushed to release the shaft. After the knob and shaft assembly has been removed, then the retaining nut can be removed from the headlight switch so it can be removed from the dash.
SEALED BEAM HEADLIGHTS ,[object Object],Continued
Figure 42–10 Typical headlight socket connections. Some vehicles may be different. The high- and low-beam connections must be determined by visual inspection. ,[object Object],A good bulb should indicate low ohms between the ground terminal and both power-side (hot) terminals.  If either the high-beam or the low-beam filament is burned out, the ohmmeter will indicate infinity (OL).
HEADLIGHT AIMING ,[object Object],Continued Figure 42–11 All vehicles sold in the United States must have provision for the use of mechanical aiming devices.  Even the halogen bulb units with plastic or glass lenses have locating points and adjustment screws.
Figure 42–12  Typical headlight-aiming diagram as found in a service manual. See the diagramon Page 465 of your textbook.
Figure 42–13 Many composite headlights have a built- in bubble level to make aiming easy and accurate.
COMPOSITE HEADLIGHTS ,[object Object],Figure 42–14  Typical composite headlamp assembly. The lens, housing, and bulb sockets are usually included as a complete assembly. Never touch the glass of any halogen bulb with bare fingers because natural oils of the skin can cause the bulb to break when it heats during normal operation.
HALOGEN SEALED BEAM HEADLIGHTS ,[object Object],CAUTION:   Do not attempt to wire all headlights together. Extra current flow could overheat wiring from the headlight switch through the dimmer switch and to the headlights. The overloaded circuit could cause a fire.
Halogen bulbs fail for various reasons. Cause for halogen bulb failure and their indications are: Diagnose Bulb Failure ,[object Object],[object Object],[object Object],[object Object],Never  touch the glass ampoule of any halogen bulb. The oils from your fingers can cause unequal heating of the glass during operation, leading to a shorter-than-normal service life. Figure 42–15 Notice the broken filament in this halogen headlight bulb.
HIGH INTENSITY DISCHARGE HEADLIGHTS ,[object Object],Continued Unlike a halogen bulb, the HID bulb has no filament. It creates light from an electrical discharge between two electrodes in a gas-filled arc tube. It produces twice the light with less electrical input than conventional halogen bulbs.
Figure 42–16  The ignitor contains the ballast and transformer needed to provide high-voltage pulses to the arc tube bulb. ,[object Object],Two electrodes are contained in a tiny quartz capsule filled with xenon gas, mercury, and metal halide salts. HID headlights are also called  Xenon headlights .  Lights and support electronics are expensive, but they should last the life of the vehicle unless physically damaged. Continued
[object Object],Figure 42–17  HID (Xenon) headlights emit a whiter light than halogen headlights and usually look blue compared to the parking light on the side. ,[object Object],[object Object],[object Object],[object Object]
[object Object],The temperature of the light indicates the color of the light. The brightness of the light is measured in lumens. A standard 100-watt incandescent light bulb emits about 1,700 lumens. A typical halogen headlight bulb produces between 1,000 and 2,000 lumens and a typical HID bulb produces about 2,800 lumens. What is the Difference Between the Temperature of Light and the Brightness of Light? Continued ,[object Object],[object Object],[object Object]
[object Object],Continued
[object Object],Continued Steady State  The steady state phase begins when the power requirement of the bulb drops to 35 watts. The ballast provides a minimum of 55 volts to the bulb during steady state operation.
[object Object],Continued ,[object Object],[object Object],[object Object]
[object Object],[object Object],WARNING:  Always adhere to all warnings because the high-voltage output of the ballast assembly can cause personal injury or death.
ADAPTIVE FRONT LIGHTING SYSTEM ,[object Object],Continued Figure 42–18 Adaptive front lighting systems rotate the low-beam headlight in the direction of travel.
Figure 42–19  A typical adaptive front lighting system uses two motors—one for the up-and down movement and the other for rotating the low-beam headlight to the left and right. ,[object Object],AFS is used in addition to self-leveling motors so the headlights remain properly aimed regardless of how the vehicle is loaded. Continued
[object Object],NOTE:   These angles are reversed on vehicles sold in countries that drive on the left side of the road, such as Great Britain, Japan, Australia, New Zealand, and others. Continued
[object Object],[object Object],[object Object],[object Object],[object Object],Always follow the recommended testing and service procedures as specified by the vehicle manufacturer in service information. Continued
Figure 42–20  Typical dash-mounted switch that allows the driver to disable the adaptive front lighting system.
DAYTIME RUNNING LIGHTS ,[object Object],Continued
Figure 42–21 Typical daytime running light (DRL) circuit. Follow the arrows from the DRL module through both headlights. Notice that the left and right headlights are connected in series, resulting in increased resistance, less current flow, and dimmer than normal lighting. When the normal headlights are turned on, both headlights receive full battery voltage, with the left headlight grounding through the DRL module.
DIMMER SWITCHES ,[object Object],Continued
Figure 42–22  Most vehicles use positive switching of the high- and low-beam headlights. Notice that both filaments share the same ground connection. Some vehicles use negative switching and place the dimmer switch between the filaments and the ground. ,[object Object],An indicator light illuminates on the dash whenever the high beams are selected.
STOP LAMP AND TURN SIGNALS ,[object Object],Continued
Figure 42–23  The brake lights are powered directly from the brake switch on a vehicle that uses separate bulbs for brake lights and turn signals. ,[object Object],The turn signal circuit, is controlled by a fuse that is ignition switch controlled.  When the turn signal switch is moved in either direction, corresponding turn signal lamps receive current through the flasher unit.
Figure 42–24  The typical turn signal switch includes various springs and cams to control the switch and to cause the switch to cancel after a turn has been completed. ,[object Object],A turn signal switch includes cams and springs that cancel the signal after the turn has been completed.  As the steering wheel is turned in the signaled direction and  returns to its normal position, the cams and springs separate the turn signal switch contacts. Continued
[object Object],Continued
Figure 42–25 When stop lamps and turn signals share a common bulb filament, stop light current flows through the turn signal switch. Continued
Figure 42–26  When a right turn in signaled, the turn signal switch contacts send flasher current to the right-hand filament and brake switch current to the left-hand filament.
Light-emitting diode  ( LED )   brake lights are frequently used for high-mounted stop lamps (CHMSL) for several reasons including : Why are LEDs Used for Brake Lights? Faster illumination.  An LED will light up to 200 milliseconds faster than an incandescent bulb, which requires  time to heat the filament before it is hot enough to create light. This faster illumination can mean the difference in stopping distances at 60 mph (100 km/h) by about 18 feet (6 meters) due to the reduced reaction time for the driver of the vehicle behind. Longer service life.  LEDs are solid-state devices that do not use a filament to create light. As a result, they are less susceptible to vibration and will often last the life of the vehicle. Aftermarket replacement LED bulbs that are used to replace conventional bulbs may require the use of a different type of flasher unit due to the reduced current draw of the LED bulbs. See Figure 42–27.
Figure 42–27 A replacement LED taillight bulb is constructed of many small individual light-emitting diodes. NOTE:   Some vehicles are equipped with outside mirrors that include an LED arrow that flashes with the turn signal. These LEDs are not service-able separately, but are serviced with the mirror as an assembly.
FLASHER UNITS ,[object Object],Continued
Figure 42–28  Two styles of two-prong flashers. ,[object Object],Continued
[object Object],Continued
[object Object],Continued
[object Object],Continued NOTE:   If the turn signals do not operate at all, check the bulbs before replacing the turn signal flasher unit.
[object Object],Continued
Figure 42–29  A hazard flasher uses a parallel resistor across the contacts to provide a constant flashing rate regardless of the number of bulbs used in the circuit. ,[object Object],Continued
[object Object],Continued
[object Object],Puddle lights are lights on the bottom of the outside rear-view mirror that shine downward when the door is opened. They are called puddle lights because they light the area where the driver and passenger are going to step, thereby illuminating any hazards such as water puddles. What Are Puddle Lights?
LIGHTING SYMPTOM GUIDE ,[object Object],See the chart on Page 471 of your textbook.   Continued
[object Object]
A question that service technicians are asked frequently is why the side marker light alternately goes out when the turn signal is on and is on when the turn signal is off. Some vehicle owners think that there is a fault with their vehicle while actually it is normal operation. The side-marker light goes out whenever the lights are on and the turn signal is flashing because there are 12 volts on both sides of the bulb (see points X and Y in Figure 42–30). Normally, the side-marker light gets its ground through the turn signal bulb. Why Does the Side-Marker Light Alternately Flash?
Figure 42–30  The side-marker light goes out whenever there is voltage at both point Xand Y. These opposing voltages stop current flow through the side-market light. The left turn light and left park light are actually the same bulb (usually a #2057) and are shown separately to help explain how the side-marker light works on many vehicles.
COURTESY LIGHTS ,[object Object],Continued
Figure 42–31  A typical courtesy light doorjamb switch. Newer vehicles use the door switch as an input to the vehicle computer and the computer turns on or off the interior lights. By placing the lights under the control of the computer, vehicle engineers have opportunity to delay lights after the door is closed and shut them off after a period of time to avoid draining the battery. ,[object Object],Newer vehicles operate the interior lights through the computer or through an electronic module.  Exact wiring and operation of these units differ Consult service literature for exact model on which you are working.
The switches in the doorjamb simply signal the computer that a door has been opened. The computer controls lighting to help prevent accidental battery drain. For example, if the vehicle door has been left open, the computer can open the circuit and prevent a dead battery. The schematic rarely shows exactly how the circuit works. However, the service information walks you through the diagnosis. With a service manual, or computerized information service, the technician is never lost. Always follow the procedures exactly! Even if the service procedure sounds long and involved, the procedure will lead you to the correct diagnosis. Service Manual Diagnosis
ILLUMINATED ENTRY ,[object Object]
FIBER OPTICS ,[object Object],Continued
[object Object]
FEEDBACK ,[object Object],Continued
[object Object]
LIGHTING SYSTEM SYMPTOM GUIDE ,[object Object],See the chart on Page 473 of your textbook.
[object Object]
[object Object],Continued
[object Object],( cont. )
SUMMARY ,[object Object],[object Object],[object Object],[object Object],[object Object]
end

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Chapter 42

  • 2.
  • 3.
  • 4.
  • 5.
  • 6.
  • 7.
  • 8.
  • 9.
  • 10. Figure 42–1 Bulbs that have the same trade number have the same operating voltage and wattage. The NA means that the bulb uses a natural amber glass ampoule with clear turn signal lenses. Continued
  • 11.
  • 12. Figure 42–2 This single-filament bulb is being tested with a digital multimeter set to read resistance in ohms. The reading of 1.3 ohms is the resistance of the bulb when cold. As soon as current flows through the filament, the resistance increases about 10 times. It is the initial surge of current flowing through the filament when the bulb is cool that causes many bulbs to fail in cold weather as a result of the reduced resistance. As the temperature increases, the resistance increases. Continued
  • 13. Figure 42–3 Close-up a dual-filament (double-filament) bulb (#1157) that failed. Notice that one filament (top) broke from its mounting and melted onto the lower filament. This bulb caused the dash lights to come on whenever the brakes were applied. Continued
  • 14. Figure 42–4 Bulbs #1157 or #2057 are typically used for taillight and front parking lights. These bulbs contain both a low-intensity filament for taillights or parking lights and a high-intensity filament for brake lights and turn signals.
  • 15. TYPICAL AUTOMOTIVE LIGHT BULBS See the complete chart on Page 460 of your textbook.
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  • 17. Figure 42–5 Corrosion caused the two terminals of this dual-filament bulb to be electrically connected. Figure 42–6 Often the best diagnosis is a thorough visual Inspection. This bulb was found to be filled with water, which caused weird problems.
  • 18. Many automotive bulbs have the same operating parameters (same wattage, voltage, amperage, and candlepower) yet have different trade numbers. Some numbers are for standard duty, others have heavier filament wire or additional filament support, which qualifies them for a different trade number. Fleet-duty designation represents a durability increase; heavy-duty designation identifies the most severe service bulb. Heavy-Duty Automotive Bulbs Therefore, if the specification for your vehicle gives a trade number under the “regular” heading, you can safely switch to a bulb listed under the “fleet-duty” or “heavy-duty” heading. For best operation of turn signals and consistent brightness of bulbs, the switch of trade numbers should include all similar bulbs of the type being replaced. See the bulb equivalence chart on Page 462 of your textbook.
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  • 20. A common cause of an inoperative cruise control, especially on General Motors vehicles, is a burned out bulb in the third stop light. The cruise control uses the filaments of the third brake bulb (CHMSL) as a ground and shuts off the cruise if the bulbs are burned out (open). See Fig. 42-7. No Cruise Control? Check the Third Brake Light
  • 21. Figure 42–7 Typical brake light and taillight circuit showing the brake switch and all of the related circuit components. See the schematicon Page 463 of your textbook.
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  • 25. Figure 42–9 To remove the headlight switch from a vehicle that uses a knob and shaft, a release button has to be pushed to release the shaft. After the knob and shaft assembly has been removed, then the retaining nut can be removed from the headlight switch so it can be removed from the dash.
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  • 29. Figure 42–12 Typical headlight-aiming diagram as found in a service manual. See the diagramon Page 465 of your textbook.
  • 30. Figure 42–13 Many composite headlights have a built- in bubble level to make aiming easy and accurate.
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  • 46. Figure 42–20 Typical dash-mounted switch that allows the driver to disable the adaptive front lighting system.
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  • 48. Figure 42–21 Typical daytime running light (DRL) circuit. Follow the arrows from the DRL module through both headlights. Notice that the left and right headlights are connected in series, resulting in increased resistance, less current flow, and dimmer than normal lighting. When the normal headlights are turned on, both headlights receive full battery voltage, with the left headlight grounding through the DRL module.
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  • 55. Figure 42–25 When stop lamps and turn signals share a common bulb filament, stop light current flows through the turn signal switch. Continued
  • 56. Figure 42–26 When a right turn in signaled, the turn signal switch contacts send flasher current to the right-hand filament and brake switch current to the left-hand filament.
  • 57. Light-emitting diode ( LED ) brake lights are frequently used for high-mounted stop lamps (CHMSL) for several reasons including : Why are LEDs Used for Brake Lights? Faster illumination. An LED will light up to 200 milliseconds faster than an incandescent bulb, which requires time to heat the filament before it is hot enough to create light. This faster illumination can mean the difference in stopping distances at 60 mph (100 km/h) by about 18 feet (6 meters) due to the reduced reaction time for the driver of the vehicle behind. Longer service life. LEDs are solid-state devices that do not use a filament to create light. As a result, they are less susceptible to vibration and will often last the life of the vehicle. Aftermarket replacement LED bulbs that are used to replace conventional bulbs may require the use of a different type of flasher unit due to the reduced current draw of the LED bulbs. See Figure 42–27.
  • 58. Figure 42–27 A replacement LED taillight bulb is constructed of many small individual light-emitting diodes. NOTE: Some vehicles are equipped with outside mirrors that include an LED arrow that flashes with the turn signal. These LEDs are not service-able separately, but are serviced with the mirror as an assembly.
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  • 70. A question that service technicians are asked frequently is why the side marker light alternately goes out when the turn signal is on and is on when the turn signal is off. Some vehicle owners think that there is a fault with their vehicle while actually it is normal operation. The side-marker light goes out whenever the lights are on and the turn signal is flashing because there are 12 volts on both sides of the bulb (see points X and Y in Figure 42–30). Normally, the side-marker light gets its ground through the turn signal bulb. Why Does the Side-Marker Light Alternately Flash?
  • 71. Figure 42–30 The side-marker light goes out whenever there is voltage at both point Xand Y. These opposing voltages stop current flow through the side-market light. The left turn light and left park light are actually the same bulb (usually a #2057) and are shown separately to help explain how the side-marker light works on many vehicles.
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  • 74. The switches in the doorjamb simply signal the computer that a door has been opened. The computer controls lighting to help prevent accidental battery drain. For example, if the vehicle door has been left open, the computer can open the circuit and prevent a dead battery. The schematic rarely shows exactly how the circuit works. However, the service information walks you through the diagnosis. With a service manual, or computerized information service, the technician is never lost. Always follow the procedures exactly! Even if the service procedure sounds long and involved, the procedure will lead you to the correct diagnosis. Service Manual Diagnosis
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