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Similar a " Stretch film plastic manufacturer " Slide presentation by Mike TMC
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" Stretch film plastic manufacturer " Slide presentation by Mike TMC
- 2. Pendistribusian meliputi area : Jakarta, Bandung, Semarang, Surabaya, Bali and Medan. Export market meliputi : Singapore, Hongkong, Philippines, Korea,Taiwan, Japan, Australia and others.
- 4. Untuk memproduksi stretch film dibutuhkan reaksi polymer. Reaksi tersebut membutuhkan : Resin, Pigment (for tinted or opaque films used for security), Tackifier (to provide 'cling' so the film can stick to itself) and UV resistance (to prevent deterioration of film when products such as mulch and fertilizer are stored outside.) Proses tersebut membutuhkan pemanasan dan dikompres dengan tekanan yang tinggi. Ketika terjadi meleleh dan pada temperatur yang tepat lalu lelehan kental panas tersebut melalui cetakan berupa roll untuk membentuk lembaran plastik secara kontinyu.
- 5. Ada dua cara untuk menghasilkan stretch film itu yaitu Cast dan Blown. Masing-masing memiliki keunikan. Baik proses Cast maupun proses Blown penekanan pada pada durability ( artiny tidak mudah robek ketika di renggangkan/ ditarik, tidak semudah tipe pembungkus lainya ).
- 6. Pada Proses ini langkah pertama semua bahan baku mengalamai proses pelelehan sehingga bisa di himpit melalui cetakan yang rata. Dari proses tersebut, lelehan thermoplastic melalui roll yang dingin sehingga film menjadi solid, sama dengan proses pendinginan plastik. Proses ini menghasilkan stretch film yang mudah digunakan sebagai pembungkus dan bila ingin melepaskannya dari roll juga lebih mudah bila dibandingkan dari proses film yang ke dua. Proses ini bisa di aplilkasikan baik pada hand grade maupun machine grade.
- 7. Proses kedua jenis pembungkus ini adalah melalui proses blown extrusion. Sama seperti proses cast extrusion, bahan baku thermoplastic mengalami proses pelelehan, tetapi setelah itu di tekan/ himpit melalui cetakan bercela, kemudian seperti ditiup membentuk baloon yang menjulang ke atas. Proses blown lebih kompleks itulah mengapa harga cenderung lebih mahal bila di bandingkan dengan cast stretch. Tampilan nya juga tidak bisa clear cenderung opaque karena pada saat proses cenderung mengkristal.
- 8. CAST STRETCH FILM BLOWN STRETCH FILM 1. Load Retention Stretches easily, even after applied to pallet which can cause shifting More holding power, won't re-stretch once applied 2. Film Memory Minimal ability to go back to original state after stretching Higher ability to shrink back to original size after stretch 3. Film Yield Additional stretching can be obtained easier through lower micron blown films Stretches much farther to cover more pallets with less film 4. Puncture Resistance Standard tearing can occur when stressed too much Manufacturing process allows greater resistance to breaking 5. Cling of the Film Naturally clingy on both sides, can make pallets stick together 1 sided cling, great for higher load retention 6. Visual Clarity Perfectly clear, makes reading and scanning in warehouse light easy, but a higher gloss makes reflections annoying. Not crystal clear, can make reading and scanning harder, but has a lower gloss reducing reflections 7. Noise on unwind Very quiet when unwound Loud when releasing from 7 Points of Comparisons
- 9. Stretch film plays an important roll in the world around us. Many consumers do not realize that stretch film plays an important part in delivering and transporting most product they use, eat, display, and store. I wanted to prepare a list of products stretch wrap is commonly used on. This is by no means a complete list, there are thousands of products that are wrapped in stretch film for transportation and storage.
- 10. Machine Roll Machine Roll has a good stretchability and high cling characteristics. This is a perfect combination for wrapping pallets ensuring superior load retention. Its puncture resistance and toughness also means you can apply it faster. The products superior stretch capability allows you to achieve an increase in the number of pallets you can wrap, thus saves you money and gives more yield
- 11. Hand Roll When you need to wrap something on the spot or you do not have a wrapping machine then hand grade is the answer.
- 12. Bundling Tape or Mini RollThe bundling tape binds your products together without sticking to them. It’s easy to remove and it will not damage your products. Bundling film offers many advantages over other packaging methods. Bundling stretch film can: 1. Reduce shipping costs by bundling items. 2. Protect shipments from various elements. 3. Replace tape without leaving a residue. 4. Be less expensive than tape, twine, strapping, etc. 5. Secure loads during transit.
- 13. Bundling stretch film also referred to as banding stretch film is great for a variety of uses. Stretch film between 1-5 inches is commonly referred to as bundling film or banding film. Companies often use bundling stretch wrap in place of tape to keep items bundled together. Bundling film is also great for stabilizing smaller product loads. Light and easy to handle rolls enable efficient bundling and applying. Great for bundling wood, PVC Pipe, and other cylindricl products. Bundling stretch film or also called bundling stretch wrap can be used to fix small items together, and can save time and money replacing heavier and more expensive packaging products. Bundling wrap can replace the use of tape and twine to packaging small items together. Unlike tapes bundling stretch film will not stick to the product or leave residue
- 14. Colored Bundling Film Colored bundling film is an excellent way to color code and quickly identify shipments. Which stretch film fits your application? Belows are the critical factor What type of machine is being used, if not applied by hand? What kind of load is being wrapped? Where does your skid go after leaving your dock? How many variants of load does your facility wrap?
- 15. Below is a list of products that are wrapped in stretch film for transportation, storage, and sometimes retail sales. 1. Palletized Boxes 2. Buckets : 3. Wire Reels 4. Canned Beverages 5. Clay 6. Electronics 7. Mulch 8. Wood 9. Tires 10. Furniture 11. Rocks 12. Bricks 13. Feed/Seed 14. Medical Product 15. Coffee 16. Live Trees & Plants 17. Tubing 18 Carpet 19 Windows 20 Picture Frames 21 Paper 22 Others.
- 16. HAND GRADE MACHINE GRADE Cast Blown Palletized Boxes Palletized Boxes Palletized Boxes - Buckets Buckets - Buckets ( Buckets of paint, liquids, and dry goods ) Wire Reels Wire Reels Wire Reels - Canned Beverages ( Beer and soda producers often use high-speed machines ) - Canned Beverages ( loads are often heavy and tall ) - Clay - Clay ( heavy product often used with a heavy gauged stretch wrap.
- 17. HAND GRADE MACHINE GRADE Cast Blown Electronics Electronics Electronics - Mulch - - Mulch ( need a heavy gauged film to wrap mulch) - Tires Tires - Furniture Furniture Furniture - Rocks, Bricks Rocks, Bricks ( need a heavy gauge stretch film ) Feed/Seed Feed/Seed ( are often relativity heavy to extremely heavy ) Medical Product - Medical Product -
- 18. HAND GRADE MACHINE GRADE Cast Blown Coffee Coffee Coffee - Live Trees & Plants - Live Trees & Plants - - Paper - Paper ( need a heavier gauged stretch film ) HAND GRADE MACHINE GRADE Cast Bundling Tubing - Tubing Tubing Carpet Carpet Carpet Carpet Picture Frames - Picture Frames Picture Frames
- 19. 1. Hand Stretch Film 2. Machine Stretch Film 3. Banding Stretch Film 4. Colour Stretch Film 5. Pre-stretch Film 6. Silage Stretch Film 7. Blown Stretch/Shrink/Stretch hood PRODUCT LIST : For any further query please feel free to contact me, Mike TMC, 0811-9770-282, tmc_stretch_film@yahoo.com
- 20. Manual wrapping Can be applied on various kind of pallet size/load size Can be applied anywhere Recommended stretch 120% Usually 1 roll is about 2kg Hand Stretch film
- 21. Machine Stretch film Machine wraps the pallet Machine has to be located on certain locations Able to stretch continuously from 150 - 300% Able to adjust force tension on pallet Speed from 20 to 100 pallet per hour Usually 1 roll is about 16kg
- 23. Do you have any query please feel free to contact me, Mike TMC, +62811-9770-282, mike.tmc@trimitrapackaging.com, tmc_stretch_film@yahoo.com, Jababeka.