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M.S.STEVE
Assistant Professor
Dept. of Mechanical Engineering
Amal Jyothi College of Engineering, Kanjirapally.
Definition of Power Plant
The assembly of equipments that produces
mechanical energy utilizing the available
energy source and converting it to electrical
energy is known as a power plant

M.S.Steve/ Assist. Professor/ Dept. of ME/ AJCE

2
Classification
•
•
•
•
•

Hydro-electric Power Plant
Thermal (Steam) Power Plant
Diesel Engine Power Plant
Nuclear Power Plant
Gas Turbine Power Plant

M.S.Steve/ Assist. Professor/ Dept. of ME/ AJCE

3
Hydraulic Power Plant
 Plants used to produce electric power from water are
known as hydro electric power plants
 This Power plants utilize the potential energy and
Kinetic energy of water as the source of energy for
power generation.
 KE & PE of water is converted into mechanical power
by using prime mover
Hydraulic Turbines.
 This mechanical energy is used to run an electric
generator which is directly coupled to the shaft of the
turbine.
M.S.Steve/ Assist. Professor/ Dept. of ME/ AJCE

4
Main Elements
Storage Reservoir – Natural or artificial.
Dam – Masonry dams, wooden dams, steel dams
Waterways – canal, penstock, tunnel
Control elements – gates, valves, trash rack etc
Surge Tank – additional storage space between
main reservoir and power house. Also controls
pressure variations from rapid changes in rate of
flow of water through penstock
o Power House
o Water Turbines
o Generator
M.S.Steve/ Assist. Professor/ Dept. of ME/ AJCE
o
o
o
o
o

5
Hydraulic Power Plant - General
Layout

M.S.Steve/ Assist. Professor/ Dept. of ME/ AJCE

6
M.S.Steve/ Assist. Professor/ Dept. of ME/ AJCE

7
Advantages
• Operating cost is minimum compared to other
power plants as no fuel is used
• Low maintenance cost
• Man power required for the operation is low
• No air pollution and safety problems
• Rapid fluctuating loads can be served economically

• Life of more than 50 years.

M.S.Steve/ Assist. Professor/ Dept. of ME/ AJCE

8
Disadvantages
•
•
•
•
•

High initial cost.
Power generation not steady and reliable.
Long distance transmission required
Cost of power transmission high.
Long time needed for planning and
erection(10 to 15 years).

M.S.Steve/ Assist. Professor/ Dept. of ME/ AJCE

9
Steam – Thermal Power
Plant
A Steam thermal power plant converts the
chemical energy of the fossil fuels (coal,oil,gas)
into mechanical/electrical energy
In India, coal using as the main fossil fuel.

M.S.Steve/ Assist. Professor/ Dept. of ME/ AJCE

10
Main systems of steam thermal plant









Fuel system – coal and ash circuit
Air and gas circuit
Feed water system
Cooling water system
Boiler House
Prime mover and Generator system
Control and Instrumentation System

M.S.Steve/ Assist. Professor/ Dept. of ME/ AJCE

11
M.S.Steve/ Assist. Professor/ Dept. of ME/ AJCE

12
Components of steam thermal
plant
Boiler
2. Steam turbine
3. Generator
4. Condenser
5. Cooling towers
6. Circulating water pump
7. Boiler feed pump
8. Economiser
1.

9.

10.
11.
12.
13.
14.
15.

Super heater
Re heater
Air heater
Boiler chimney
Water treatment plant
Coal mill
Control room

M.S.Steve/ Assist. Professor/ Dept. of ME/ AJCE

13
Advantages
• Less capital cost
• Construction time is low
• Power generation not dependent on nature’s
mercy
• Power plant can be located near industrial
areas, so transmission cost will be less

M.S.Steve/ Assist. Professor/ Dept. of ME/ AJCE

14
Disadvantages
•
•
•
•
•
•

Power generation cost is high
Part load efficiency is less
Fuel transportation and handling is difficult.
Pollution
Ash handling is difficult
Life time of 20-25 years.

M.S.Steve/ Assist. Professor/ Dept. of ME/ AJCE

15
Diesel Engine Power Plant
•
•
•
•

Utilizing diesel for the power generation.
Capacity of plant – 2 to 50 MW
Mostly used as a standby power plant
Uses – Small power capacity, for small
towns, continuous power generation, peak
load plant, mobile power plant

M.S.Steve/ Assist. Professor/ Dept. of ME/ AJCE

16
Components
•
•
•
•
•
•
•

Engine- generally a 2 stroke engine
Air supply system
Exhaust system
Fuel system
Cooling system
Lubricating system
Starting system- compressed air
system(20kgf/cm2)
• Governing system- varying fuel supply
M.S.Steve/ Assist. Professor/ Dept. of ME/ AJCE

17
M.S.Steve/ Assist. Professor/ Dept. of ME/ AJCE

18
Advantages
• More efficient for small capacity power generation than
thermal plant.
• Layout, design and construction of buildings and foundations
easier and less expensive
• Quickly started up and brought into service.
• Full automation possible at low capital cost.
• No problem of fuel handling and waste disposal
• Less space required

M.S.Steve/ Assist. Professor/ Dept. of ME/ AJCE

19
Disadvantages
• Size is limited and very large capacities are not
possible.
• Life is very less.
• Generates heavy noise
• High repair and maintenance cost
• High lubrication cost

M.S.Steve/ Assist. Professor/ Dept. of ME/ AJCE

20
Nuclear power plant
• Use atomic energy for power generation
• Heat energy liberated using nuclear reaction.
• Heat produced by 1 kg of uranium = Heat
produced by 4500 tones of coal.

M.S.Steve/ Assist. Professor/ Dept. of ME/ AJCE

21
Types of conventional reactors
• Pressurized water reactor (PWR)
• Boiling water reactor (BWR)

M.S.Steve/ Assist. Professor/ Dept. of ME/ AJCE

22
Conventional Reactor....
Pressurized water reactor
– The most safe and reliable technology available
– Ordinary water used both for coolant and moderator
– High pressure of 150atm used to prevent boiling inside the
reactor
– Using high pressurized hot water, steam is generated in
secondary loop (called steam generator)
– Thermal efficiency of about 30%
M.S.Steve/ Assist. Professor/ Dept. of ME/ AJCE

23
Pressurized water reactor...

M.S.Steve/ Assist. Professor/ Dept. of ME/ AJCE

24
Reactor systems used..1
• Pressurized water reactor

25
M.S.Steve/ Assist. Professor/ Dept. of ME/ AJCE
Conventional Reactor....
Boiling water reactor

– Ordinary water used as both coolant and moderator
– Steam is directly generated inside the reactor core

– Pressure inside the reactor is around 75atm
– Thermal efficiency is about 35%

– But maintenance cost more than PWR
– Eg:- Tarapur Power station
M.S.Steve/ Assist. Professor/ Dept. of ME/ AJCE

26
Boiling water reactor

M.S.Steve/ Assist. Professor/ Dept. of ME/ AJCE

27
M.S.Steve/ Assist. Professor/ Dept. of ME/ AJCE

Reactor systems used..2
• Boiling water reactor

28
Advantages
• More economical compared to thermal plants.
• No problem of fuel transportation, storage
and handling , ash handling
• Low man power required
• Cost of operation reduced.
• Less space occupied than thermal plant.

M.S.Steve/ Assist. Professor/ Dept. of ME/ AJCE

29
Disadvantages
•
•
•
•

Danger of nuclear radiation.
Disposal of radio active wastes
Part load operation is inefficient.
Capital cost of small sized plants is high.

M.S.Steve/ Assist. Professor/ Dept. of ME/ AJCE

30

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Basic mechanical engineeering- Power plants

  • 1. M.S.STEVE Assistant Professor Dept. of Mechanical Engineering Amal Jyothi College of Engineering, Kanjirapally.
  • 2. Definition of Power Plant The assembly of equipments that produces mechanical energy utilizing the available energy source and converting it to electrical energy is known as a power plant M.S.Steve/ Assist. Professor/ Dept. of ME/ AJCE 2
  • 3. Classification • • • • • Hydro-electric Power Plant Thermal (Steam) Power Plant Diesel Engine Power Plant Nuclear Power Plant Gas Turbine Power Plant M.S.Steve/ Assist. Professor/ Dept. of ME/ AJCE 3
  • 4. Hydraulic Power Plant  Plants used to produce electric power from water are known as hydro electric power plants  This Power plants utilize the potential energy and Kinetic energy of water as the source of energy for power generation.  KE & PE of water is converted into mechanical power by using prime mover Hydraulic Turbines.  This mechanical energy is used to run an electric generator which is directly coupled to the shaft of the turbine. M.S.Steve/ Assist. Professor/ Dept. of ME/ AJCE 4
  • 5. Main Elements Storage Reservoir – Natural or artificial. Dam – Masonry dams, wooden dams, steel dams Waterways – canal, penstock, tunnel Control elements – gates, valves, trash rack etc Surge Tank – additional storage space between main reservoir and power house. Also controls pressure variations from rapid changes in rate of flow of water through penstock o Power House o Water Turbines o Generator M.S.Steve/ Assist. Professor/ Dept. of ME/ AJCE o o o o o 5
  • 6. Hydraulic Power Plant - General Layout M.S.Steve/ Assist. Professor/ Dept. of ME/ AJCE 6
  • 7. M.S.Steve/ Assist. Professor/ Dept. of ME/ AJCE 7
  • 8. Advantages • Operating cost is minimum compared to other power plants as no fuel is used • Low maintenance cost • Man power required for the operation is low • No air pollution and safety problems • Rapid fluctuating loads can be served economically • Life of more than 50 years. M.S.Steve/ Assist. Professor/ Dept. of ME/ AJCE 8
  • 9. Disadvantages • • • • • High initial cost. Power generation not steady and reliable. Long distance transmission required Cost of power transmission high. Long time needed for planning and erection(10 to 15 years). M.S.Steve/ Assist. Professor/ Dept. of ME/ AJCE 9
  • 10. Steam – Thermal Power Plant A Steam thermal power plant converts the chemical energy of the fossil fuels (coal,oil,gas) into mechanical/electrical energy In India, coal using as the main fossil fuel. M.S.Steve/ Assist. Professor/ Dept. of ME/ AJCE 10
  • 11. Main systems of steam thermal plant        Fuel system – coal and ash circuit Air and gas circuit Feed water system Cooling water system Boiler House Prime mover and Generator system Control and Instrumentation System M.S.Steve/ Assist. Professor/ Dept. of ME/ AJCE 11
  • 12. M.S.Steve/ Assist. Professor/ Dept. of ME/ AJCE 12
  • 13. Components of steam thermal plant Boiler 2. Steam turbine 3. Generator 4. Condenser 5. Cooling towers 6. Circulating water pump 7. Boiler feed pump 8. Economiser 1. 9. 10. 11. 12. 13. 14. 15. Super heater Re heater Air heater Boiler chimney Water treatment plant Coal mill Control room M.S.Steve/ Assist. Professor/ Dept. of ME/ AJCE 13
  • 14. Advantages • Less capital cost • Construction time is low • Power generation not dependent on nature’s mercy • Power plant can be located near industrial areas, so transmission cost will be less M.S.Steve/ Assist. Professor/ Dept. of ME/ AJCE 14
  • 15. Disadvantages • • • • • • Power generation cost is high Part load efficiency is less Fuel transportation and handling is difficult. Pollution Ash handling is difficult Life time of 20-25 years. M.S.Steve/ Assist. Professor/ Dept. of ME/ AJCE 15
  • 16. Diesel Engine Power Plant • • • • Utilizing diesel for the power generation. Capacity of plant – 2 to 50 MW Mostly used as a standby power plant Uses – Small power capacity, for small towns, continuous power generation, peak load plant, mobile power plant M.S.Steve/ Assist. Professor/ Dept. of ME/ AJCE 16
  • 17. Components • • • • • • • Engine- generally a 2 stroke engine Air supply system Exhaust system Fuel system Cooling system Lubricating system Starting system- compressed air system(20kgf/cm2) • Governing system- varying fuel supply M.S.Steve/ Assist. Professor/ Dept. of ME/ AJCE 17
  • 18. M.S.Steve/ Assist. Professor/ Dept. of ME/ AJCE 18
  • 19. Advantages • More efficient for small capacity power generation than thermal plant. • Layout, design and construction of buildings and foundations easier and less expensive • Quickly started up and brought into service. • Full automation possible at low capital cost. • No problem of fuel handling and waste disposal • Less space required M.S.Steve/ Assist. Professor/ Dept. of ME/ AJCE 19
  • 20. Disadvantages • Size is limited and very large capacities are not possible. • Life is very less. • Generates heavy noise • High repair and maintenance cost • High lubrication cost M.S.Steve/ Assist. Professor/ Dept. of ME/ AJCE 20
  • 21. Nuclear power plant • Use atomic energy for power generation • Heat energy liberated using nuclear reaction. • Heat produced by 1 kg of uranium = Heat produced by 4500 tones of coal. M.S.Steve/ Assist. Professor/ Dept. of ME/ AJCE 21
  • 22. Types of conventional reactors • Pressurized water reactor (PWR) • Boiling water reactor (BWR) M.S.Steve/ Assist. Professor/ Dept. of ME/ AJCE 22
  • 23. Conventional Reactor.... Pressurized water reactor – The most safe and reliable technology available – Ordinary water used both for coolant and moderator – High pressure of 150atm used to prevent boiling inside the reactor – Using high pressurized hot water, steam is generated in secondary loop (called steam generator) – Thermal efficiency of about 30% M.S.Steve/ Assist. Professor/ Dept. of ME/ AJCE 23
  • 24. Pressurized water reactor... M.S.Steve/ Assist. Professor/ Dept. of ME/ AJCE 24
  • 25. Reactor systems used..1 • Pressurized water reactor 25 M.S.Steve/ Assist. Professor/ Dept. of ME/ AJCE
  • 26. Conventional Reactor.... Boiling water reactor – Ordinary water used as both coolant and moderator – Steam is directly generated inside the reactor core – Pressure inside the reactor is around 75atm – Thermal efficiency is about 35% – But maintenance cost more than PWR – Eg:- Tarapur Power station M.S.Steve/ Assist. Professor/ Dept. of ME/ AJCE 26
  • 27. Boiling water reactor M.S.Steve/ Assist. Professor/ Dept. of ME/ AJCE 27
  • 28. M.S.Steve/ Assist. Professor/ Dept. of ME/ AJCE Reactor systems used..2 • Boiling water reactor 28
  • 29. Advantages • More economical compared to thermal plants. • No problem of fuel transportation, storage and handling , ash handling • Low man power required • Cost of operation reduced. • Less space occupied than thermal plant. M.S.Steve/ Assist. Professor/ Dept. of ME/ AJCE 29
  • 30. Disadvantages • • • • Danger of nuclear radiation. Disposal of radio active wastes Part load operation is inefficient. Capital cost of small sized plants is high. M.S.Steve/ Assist. Professor/ Dept. of ME/ AJCE 30