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Contents 
• Ceramics (classification) 
• Clay products employed in building industry. 
I. Tiles 
II. Terracotta 
III. Earthenware 
IV. Stoneware 
V. Porcelain 
VI. Bricks 
• Manufacturing process of common tiles. 
• Types of common tiles used in building industries. 
• Characteristics of good tiles
A ceramic is an inorganic, non-metallic 
solid prepared by the action 
of heat and subsequent cooling. 
Ceramic materials may have a crystalline or 
partly crystalline structure, or may 
be amorphous (e.g., a glass). 
Ceramics now include domestic, industrial and 
building products and a wide range of ceramic 
art.
The earliest ceramics 
made by humans 
were pottery objects, 
made from clay, 
either by itself or 
mixed with other 
materials, hardened 
in fire. Later ceramics 
were glazed and fired 
to create a colored, 
smooth surface. 
A Ming Dynasty porcelain 
vase dated to 1403–1424
This category of materials includes things like tile, 
bricks, plates, glass, and toilets.
CERAMIC TILES
They are hard and brittle 
Strong in compression 
Weak in shearing and tension 
Withstands chemical erosion due to acidic or 
caustic environments 
Withstands high temperatures
Structural 
Refractories 
White wares 
Technical
These type of ceramics demonstrate 
enhanced mechanical properties under 
demanding conditions 
Because they serve as structural 
members,often being subjected to 
mechanical loading,they are given the name 
structural ceramics
This type of ceramics include bricks, pipes, 
floor and roof tiles.
Ceramic Roof Tiles
A refractory material is one that can retain its 
strength at high temperatures 
They are used in linings for furnaces, kilns, 
incinerators and reactors. 
The oxides of aluminium, silicon and 
magnesium are the most important materials 
used in the manufacturing of refractories.
Refractories
This is a class of products that includes 
porcelain, china, pottery, stoneware and 
vitreous tile. 
They are white to off-white in appearance 
and often contain a significant glossy or 
vitreous component. 
Imperviousness to fluids, low conductivity to 
electricity, chemical inertness and an ability 
to be formed into complex shapes are its 
properties.
Stoneware
Vitreous tiles 
Porcelain
It is also known as engineering, advanced or 
special ceramics. 
It includes tiles used in space shuttles, missile 
nose cones, ceramic disk brakes etc. 
It can be classified into three material 
categories. 
Oxides- alumina, beryllia, ceria, zirconia 
Non-oxides- carbide, bioride, nitride, silicide 
Composite material- combination of oxides and 
non-oxides.
Crystalline ceramics 
Non-crystalline ceramics
These are not amenable to a great range of 
processing. 
Methods for dealing with them tend to fall 
into one of two categories- 
Either make the desired shape by reaction in 
situ, or 
by forming powders into the desired shape, 
and then sintering to form a solid body. 
Ceramic forming techniques include shaping 
by hand, slip casting, tape casting etc.
Crystalline Ceramic
Non-crystalline ceramics, being glass tend to 
be formed from melts.The glass is shaped 
when in a state of toffee like viscosity. 
Methods like blowing into a mould is used. 
Later heat treatments cause this glass to 
become partly crystalline and this material is 
know as glass ceramic whhich is widely used 
for cooktops.
Ceramic Cooking Pot
Clay products employed in building 
industry.
1.TERRA COTTA
TERRACOTTA 
a type of earthenware , is a clay-based unglazed or 
glazed ceramic, where the fired body is porous. 
Its uses include vessels (notably flower pots), water 
and waste water pipes, bricks, and surface 
embellishment in building construction, along with 
sculpture such as the Terracotta Army and Greek 
terracotta figurines. 
The term is also used to refer to items made out of this 
material and to its natural, brownish orange color, 
which varies
Terracotta designs outside 
the Kantajew Temple, 
Dinajpur, Bangladesh
Characteristics of Terra cotta 
- Fired clay 
- Typically hollow, formed by pressing clay into a mould, by 
hollowing out portions of a solid, or by extruding it. 
- Usually low-fired 
- Typically a reddish, unglazed ceramic material. It may also 
be a hard-fired glazed or unglazed ceramic material. 
- Durable (dependent upon the degree of firing) 
- Fireproof 
- Strong
Types of Terra cotta: 
Brownstone terra cotta 
Fireproof construction terra cotta 
Ceramic veneer terra cotta 
Glazed architectural terra cotta
Glazed architectural terra cotta
Ceramic veneer terra cotta
Fireproof construction terra cotta
Brownstone terra cotta
TYPICAL USES 
Typical historical uses for terra cotta included: 
- Sculpture 
- Unglazed units used for structural purposes 
- Glazed units for building exteriors
STONEWARE 
Stoneware is a vitreous or semi-vitreous ceramic 
made primarily from stoneware clay or non-refractory 
fire clay. 
Stoneware is fired at high temperatures. 
It is nonporous and so does not need a glaze
TYPES OF STONE WARE 
Traditional stoneware 
Fine stoneware 
Chemical stoneware 
Thermal shock resistant stoneware 
Electrical stoneware
Traditional stoneware - a dense and inexpensive body. It is 
opaque, can be of any colour and breaks with a conchoidal or 
stony fracture. Traditionally made of fine-grained secondary, 
plastic clays which can used to shape very large pieces. 
Fine stoneware - made from more carefully selected, prepared, 
and blended raw materials. It is used to produce tableware and art 
ware. 
Chemical stoneware - used in the chemical industry, and when 
resistance to chemical attack is needed. Purer raw materials are 
used than for other stoneware bodies. Ali Baba is a popular name 
for a large chemical stoneware jars of up to 5,000 litres capacity 
used to store acids. 
Thermal shock resistant stoneware – has additions of certain 
materials to enhance the thermal shock resistance of the fired 
body. 
Electrical stoneware - historically used for electrical insulators, 
although it has been replaced by electrical porcelain.
STONE WARE IN ARCHITECTURE
TILES : 
A tile is a manufactured piece of hard-wearing 
material such as ceramic, stone, or even glass. 
Tiles are generally used for 
covering roofs, floors, walls, showers, or other 
objects such as tabletops.
ORIGIN 
Historically, man has desired to create living spaces which 
were beautiful, durable, and user friendly. with that in 
mind, ceramic tile has been made by man for 4000 years. 
Beautiful tiled surfaces have been found in the oldest 
pyramids, the ruins of Babylon, and ancient ruins of Greek 
cities. 
Decorative tile work was invented in the near east, 
where it has enjoyed a longer popularity and 
assumed a greater variety of design than anywhere 
in the world. 
During the Islamic period, all methods 
of tile decoration were brought to perfection in Persia.
Painted and glazed tile 
of around 880 B.C, 
Nimrud. 
glazed bricks relief tile wall, 
from the palace of Persepolis 
around 518 B.C. Iran 
Glazed bricks relief tile wall, 
the Ishtar gate at Babylon, 
around 575 B.C. ,Iraq. 
Relief tile of the early 
13th century, 
Afghanistan
Manufacture: 
The raw materials used to create tiles are all found in the 
ground. 
These raw materials, like clay is quarried and refined. 
They are then mixed. 
A dry mixture of clay, Magnesium silicate and other 
ingredients are pressed into a mould, and then fired at an 
extremely high temperature. 
The ingredients used in this process are slightly wet. 
They are forced through a nozzle, which forms the tile’s 
shape. 
Other methods of creating tiles are slush mould and 
beehive kilns.
Types of Tiles: 
There are many types of tiles used for residential and 
commercial applications. 
1. Roof tiles 
2. Floor tiles 
3. Pebble tiles 
4. Ceiling tiles 
5. Wall tiles
Roofing Tiles: 
Roof tiles are designed mainly to keep 
out rain, and are traditionally made from 
locally available materials such as clay 
or slate. 
Flat tiles - the simplest type, which are 
laid in regular overlapping
Flooring tiles: 
These are commonly made of ceramic or stone. 
Recent technological advances have 
resulted in rubber or glass tiles for floors as well.
Pebble tiles: 
Pebble Tiles is a composite material made 
up of marble pebbles or pieces of natural 
stone in different sizes, bound together with 
a transparent white or colored resin.
Ceiling tiles 
Ceiling tiles are type of tiles used for covering ceilings 
of rooms. 
Suspended ceilings 
Acoustic Ceilings 
Decorative Ceiling Tile
Wall Tiles: 
The concept behind using wall tiles is decorating 
the interior of a home without adding much stuff 
to the home.
USES OF TILE
Uses: 
Here are some places around the home 
that can benefit from tile applications. 
COUNTER 
BATHROOM 
BACKSPLASH 
FLOORING 
WALL ACCENTS 
EXTERIOR
COUNTER 
Ceramic tile is among the most common materials for 
kitchen countertops. 
Because it's hard and water-resistant, it holds up 
extremely well to the moist and often humid 
environment of the kitchen.
BATHROOM: 
Mostly used on floor 
They are also commonly used in walls.
BACKSPLASH : 
Almost all backsplashes are made of tile because of its 
natural water resistance. 
Some people prefer stone or marble, but these are 
expensive materials.
FLOORING: 
Tile is one of the cheapest flooring options, 
especially compared to popular materials such as 
hardwood and marble. 
Most tiles can withstand heavy use in living rooms 
and the heat and moisture of bathrooms.
WALL ACCENTS: 
Small decorative tiles make great accents for walls, 
counters, and flooring. 
They usually come in stronger, deeper colours and 
feature interesting patterns, often to complement the 
colour of bigger tiles.
EXTERIOR: 
Some tiles can actually be used on the exterior walls of 
your home. 
These are usually decorative ones made to look like 
natural materials, such as wood and stone. 
They make great alternatives to exterior painting, since 
they don't fade and can withstand most outdoor 
elements.
Earthenware is the term for pottery that has not been fired to 
the point of vitrification and is thus porous. Many types of 
pottery have been made from it from the earliest times. Until 
the 18th century it was the most common type of pottery 
outside the far East.
Earthenware is a type of 
clay that when fired to 
make pottery is soft and can 
be scratched with a knife. It 
is opaque and has an earthy 
or granular fracture. It is 
generally easier to shape on 
the wheel than porcelain. 
Due to its porosity 
earthenware must 
be glazed in order to be 
watertight.
Earthenware articles may be thick and 
heavy or as thin as bone china and 
porcelain, though they are not translucent 
and are more easily chipped. They are less 
strong than stoneware.
Earthenware may be biscuit (or 
"bisque") fired to temperatures 
between 1000 and 1150 °C 
(1800 and 2100 °F) and glost-fired( 
or "glaze-fired")to between 
950 to 1,050 °C (1,740 to 
1,920 °F), the usual practice in 
factories and some studio 
potteries. Some studio potters 
follow the reverse practice, with a 
low-temperature bisque firing 
and a high-temperature glost 
firing.The firing temperature will 
be determined by the raw 
materials used and the desired 
characteristics of the finished 
ware.
After firing most earthenware 
bodies will be colored white, buff 
or red. For red earthenware, the 
firing temperature affects the color 
of the clay body. Lower 
temperatures produce a typical red 
terracotta colour; higher 
temperatures will make the clay 
brown or even black. Every clay has 
a temperature at which the body 
becomes weak and sags. Higher 
firing temperatures may cause 
earthenware to bloat.
Earthenware comprises "all 
primitive pottery whatever 
the colour, all terra-cottas, 
most building bricks, nearly 
all European pottery up to 
the seventeenth century, 
most of the wares of Egypt, 
Persia and the near East; 
Greek, Roman and 
Mediterranean, and some of 
the Chinese; and the fine 
earthenware which forms 
the greater part of our 
tableware today
5.porcelain
Porcelain (also known as china or fine china) is 
a ceramic material made by heating materials, 
generally including clay in the form of kaolin, in 
a kiln to temperatures between 1,200 and 1,400 °C. 
Porcelain can informally be referred to as "china" or 
"fine china.
Properties associated with porcelain include 
 low permeability 
 Elasticity 
 considerable strength 
 Hardness 
 Toughness 
 Whiteness 
 translucency 
 resonance 
 and a high resistance to chemical attack and thermal shock.
methods 
 Forming 
 Glazing 
 Decoration 
 Firing
 A brick is a block or a single unit of a kneaded 
clay-bearing soil, sand and lime, or concrete 
material, fire hardened or air dried, used 
inmasonry construction
 Fired bricks are burned in a kiln which makes 
them durable. Modern, fired, clay bricks are 
formed in one of three processes – soft mud, dry 
press, or extruded. 
 Normally, brick contains the following 
ingredients:[16] 
 Silica (sand) – 50% to 60% by weight 
 Alumina (clay) – 20% to 30% by weight 
 Lime – 2 to 5% by weight 
 Iron oxide – ≤ 7% by weight 
 Magnesia – less than 1% by weight
materials 
 The composition of porcelain is highly variable, but the clay 
mineral kaolinite is often a raw material. Other raw materials 
can include feldspar, ball clay,glass, bone 
ash, steatite, quartz, petuntse and alabaster.
The clays used are often described as being long or short, 
depending on their plasticity. 
 Long clays are cohesive (sticky) and have high plasticity 
 short clays are less cohesive and have lower plasticity.
Porcelain can be divided into the three main categories: 
 hard-paste 
 soft-paste 
 bone china 
(depending on the 
composition of the paste, the material used to form the body 
of a porcelain object and the firing conditions.)
Soft paste porcelain 
It is to replicate Chinese porcelain by using mixtures of clay and 
ground-up glass (frit) to produce soft-paste porcelain. 
Soapstone and lime were known to have been included in 
these compositions. 
Eg.
Hard paste porcelain 
 they were formed from a paste composed 
ofkaolin and alabaster and fired at temperatures up to 
1,400 °C in a wood-fired kiln, producing a porcelain of great 
hardness, translucency, and strength. 
 Eg.
Bone china 
bone china was made from two parts of bone-ash, one part 
of kaolin clay and one part china stone, although this has 
largely been replaced by feldspars from non-UK sources.
Bathroom fittings 
 Because of its durability, inability to rust and nonporous nature 
(porcelain has an absorption rate of less than .5%), glazed 
porcelain has been in use for personal hygiene . 
 porcelain chamber pots were commonly found in higher-class 
European households Porcelain toilet 
bowls, bidets and basins are still produced, though the tougher 
stoneware is more common. 
 However bath tubs are not made of porcelain, but often of so-called 
porcelain enamel on a metal base, usually of cast iron.
6.BRICKS
Dry pressed brick 
 The dry press method is similar to the soft 
mud brick method, but starts with a much 
thicker clay mix, so it forms more accurate, 
sharper-edged bricks. The greater force in 
pressing and the longer burn make this 
method more expensive.
Chemically set bricks 
 Calcium silicate brick nd concrete brick
Uses of brick 
 Bricks are used for building, block 
paving and pavement. 
 Bricks in the metallurgy and glass industries 
are often used for lining furnaces.
Manufacturing of common tiles
Raw materials 
The main raw materials used in this process of making the tiles 
are: 
1. clay minerals mined from the earth's crust 
2. natural minerals such as feldspar that are used to lower the 
firing temperature 
3. chemical additives required for the shaping process. 
The raw materials must be pulverized and classified according to 
particle size. 
The step by step process is as follows : 
1. Mixing the ingredients: 
2. Secondary crushing 
3. Third particle size reduction
Processing the tile
Batching 
For many ceramic products, including tile, the body 
composition is determined by the amount and type of 
raw materials. The raw materials also determine the 
color of the tile body, depending on the amount of 
iron-containing raw materials used. Batch calculations 
are thus required, which must take into consideration 
both physical properties and chemical compositions of 
the raw materials.
Mixing and grinding 
Once the ingredients are weighed, they are added 
together into a shell mixer, ribbon mixer, or 
intensive mixer. A shell mixer consists of two 
cylinders joined into a V, which rotates to 
tumble and mix the material. A ribbon mixer 
uses helical vanes, and an intensive mixer uses 
rapidly revolving plows. 
Sometimes it is necessary to add water to 
improve the mixing of a multiple-ingredient 
batch as well as to achieve fine grinding. This 
process is called wet milling and is often 
performed using a ball mill. The resulting 
water-filled mixture is called a slurry or slip.
Spray 
drying 
If wet milling is first used, the excess 
water is usually removed via spray 
drying. This involves pumping the 
slurry to an atomizer consisting of a 
rapidly rotating disk or nozzle. 
Droplets of the slip are dried as they 
are heated by a rising hot air column, 
forming small, free flowing granules 
that result in a powder suitable for 
forming.
Forming
Most tile is formed by dry pressing. 
– In this method, the free flowing powder—containing organic binder or a low 
percentage of moisture—flows from a hopper into the forming die. 
– The material is compressed in a steel cavity by steel plungers and is then 
ejected by the bottom plunger. 
– Automated presses are used with operating pressures as high as 2,500 
tons. 
– Extrusion plus punching is used to produce irregularly shaped tile and thinner 
tile faster and more economically. 
– This involves compacting a plastic mass in a high-pressure cylinder and 
forcing the material to flow out of the cylinder into short slugs. These slugs 
are then punched into one or more tiles using hydraulic or pneumatic 
punching presses. 
– Ram pressing is often used for heavily profiled tiles. 
• With this method, extruded slugs of the tile body are pressed between 
two halves of a hard or porous mold mounted in a hydraulic press. 
• The formed part is removed by first applying vacuum to the top half of 
the mold to free the part from the bottom half, followed by forcing air 
through the top half to free the top part. 
• Excess material must be removed from the part and additional finishing 
may be needed.Another process, called pressure glazing, has recently 
been developed. This process combines glazing and shaping 
simultaneously by pressing the glaze (in spray-dried powder form) 
directly in the die filled with the tile body powder. Advantages include 
the elimination of glazing lines, as well as the glazing waste material 
(calledsludge) that is produced with the conventional method.
Drying
Ceramic tile usually must be dried (at high 
relative humidity) after forming, especially if 
a wet method is used. Drying, which can 
take several days, removes the water at a 
slow enough rate to prevent shrinkage 
cracks. Continuous or tunnel driers are used 
that are heated using gas or 
oil, infrared lamps, or microwave energy. 
Infrared drying is better suited for thin tile, 
whereas microwave drying works better for 
thicker tile. Another method, impulse drying, 
uses pulses of hot air flowing in the 
transverse direction instead of continuously 
in the material flow direction.
Glazing 
After a batch formulation is calculated, the raw 
materials are weighed, mixed and dry or wet 
milled. In centrifugal glazing or discing, 
the glaze is fed through a rotating disc that 
flings or throws the glaze onto the tile. In 
the bell/waterfall method, a stream of 
glaze falls onto the tile as it passes on a 
conveyor underneath. Sometimes, the glaze is 
simply sprayed on. For multiple glaze 
applications, screen printing on, under, or 
between tile that have been wet glazed is 
used. In this process, glaze is forced through 
a screen by a rubber squeegee or other 
device. Dry glazing is also being used. This 
involves the application of powders, 
crushed frits (glass materials), and granulated 
glazes onto a wet-glazed tile surface. After 
firing, the glaze particles melt into each 
other to produce a surface like granite.
After glazing, the tile must be heated intensely to strengthen it and 
Firing 
give it the desired porosity. Two types of ovens, orAfter forming, 
the file is dried slowly (for several days) and at high humidity, to 
prevent cracking and shrinkage. Next, the glaze is applied, and then 
the tile is fired in a furnace or kiln. Although some types of tile 
require a two-step firing process, wet-milled tile is fired only once, 
at temperatures of 2,000 degrees Fahrenheit or more. Wall tile, or 
tile that is prepared by dry grinding instead of wet milling (see #2 
and #3 above), usually requires a two-step process. In this process, 
the tile goes through a low-temperature firing called bisque firing 
before glazing. This step removes the volatiles from the material 
and most or all of the shrinkage. The body and glaze are then fired 
together in a process called glost firing. Both firing processes take 
place in a tunnel or continuous kiln, which consists of a chamber 
through which the ware is slowly moved on a conveyor on refractory 
batts—shelves built of materials that are resistant to high 
temperatures—or in containers called saggers.
TILES 
• There are several types of tiles used for residential and 
commercial applications. 
• Tiles provide one of the most cost-effective and 
environmentally friendly flooring choices. 
• Tiles are made from natural clay and often from other 
(recycled) materials. 
• Tile manufacturing does not necessitate the use of 
heavy chemicals or other harmful substances used to 
make other flooring types. There are no trees to be cut 
down as with hardwood floors, and the best part is 
that tiles are durable and have a long lifespan.
COMMON TYPES OF TILES 
CERAMIC ( QUARRY UNGLAZED, 
PORCELAIN, TILE MOSAICS, MARBLE ) 
NATURAL STONE TILES (GRANITE,SLATE, 
TRAVERTINE,MARBLE,ONYX,SANDSTONE)
CERAMIC TILES 
• Ceramic tile comes in two forms: 
glazed and unglazed. 
• Unglazed tile is referred to as 
quarry tile. Ceramic tiles are made 
from clay and then heated.
QUARRY ( UNGLAZED) 
TILE 
• Inexpensive, durable 
and natural option for 
industrial, commercial 
and residential tile 
applications. 
• Quarry tile is used a lot 
in industrial settings 
because it is so durable 
and can also be used 
outdoors.
• It has some other great qualities as well, such 
as being less prone to chips and scratches. In 
colder climates, freeze-resistant grades of 
quarry tile are used to prevent any weather-related 
problems. 
• Like almost all tile types, quarry is porous, 
which means that it can become stained
PORCELAIN TILE
• The difference between 
porcelain and ceramic is 
that porcelain is fired at a 
higher temperature, 
making it more dense and 
moisture-resistant. 
• Porcelain tiles are also less 
porous, making them more 
stain-resistant. 
• For these reasons, most 
porcelain tiles are suitable 
for both indoor and 
outdoor installations.
Porcelain tiles are hard to cut due to their density and 
hardness, so the cost and labor involved is often higher. 
Porcelain tiles are available in matte, unglazed or a 
high-polished finish. In recent years, the prices have 
become closer to those of ceramic tile.
TILE MOSAIC
• Mosaics are most commonly 
used for smaller areas, such 
as a bathroom or kitchen 
backsplash, or even small 
counter space areas. Mosaic 
tiles are usually less than six 
square inches and made of 
porcelain or clay composition. 
Many come in squares, 
octagons, hexagons or other 
unique shapes. The tiles are 
also available in pre-mounted 
paper or fabric mesh sheets.
MARBLE TILE
• Marble is a versatile natural 
stone which has been used for 
centuries in homes to create a 
luxurious and unique look. 
• Because marble is a natural 
stone, there are variations in 
the color of each tile. Many 
homeowners like this, as it 
creates a unique, one-of-a-kind 
design, while others 
prefer a more consistent look, 
like ceramic tile. 
• Marble is porous and must be 
sealed just like all other tile 
types.
NATURAL TILES 
• Natural Stone Tiles There are several types of 
natural stone tiles which are used for flooring, 
walls and more. These include: 
1. Granite 
2. Slate 
3. Travertine 
4. Onyx 
5. Sandstone 
6. Marble
GRANITE
• Granite tiles are naturally antibacterial and 
aren’t damaged by water contact ,this is why 
they are such a great choice for kitchen and 
bathroom applications. 
• Granite – Granite has been used for 
countertops for years, and it is also used for 
shower walls and bathroom counters
SLATE 
• Slate is a fine-grained, rock derived from an 
original shale-type sedimentary rock composed 
of clay or volcanic ash through low-grade 
regional metamorphism. 
• Slate tiles are growing in popularity due to their 
versatility. They are even used as roofing shingles. 
• Slate is a natural material and is available in 
several color ranges, from gray to purple to black. 
• Slate is used outside as well as inside because of 
its natural look and range of colors.
TRAVERTINE
• Travertine is a form of limestone deposited 
by mineral springs, especially hot springs. 
Travertine often has a fibrous or concentric 
appearance and exists in white, tan, cream-colored, 
and even rusty varieties 
• Travertine – Travertine is natural beige stone 
and is used for bathroom flooring, kitchen 
backsplashes, shower mosaics and more.
ONYX 
• Onyx is a banded variety of chalcedony. 
The colors of its bands range from white 
to almost every color (save some shades, 
such as purple or blue) 
• Onyx – Onyx is well known for its 
creamy, pearl-like look. 
• Onyx is not a common choice for 
flooring, but it is used on some 
occasions. 
• It is used more frequently for skirting 
around bathtubs and mosaics.
SANDSTONE 
• A sedimentary rock formed of sand-sized 
grains that have been either 
compacted or cemented together. 
• Sandstone is extremely durable, has a 
grainy look and feel 
• It is often used for wall applications.
MARBLE
• Marble is a versatile natural stone 
which has been used for centuries in 
homes to create a luxurious and 
unique look. 
• Because marble is a natural stone, 
there are variations in the color of 
each tile. Many homeowners like this, 
as it creates a unique, one-of-a-kind 
design, while others prefer a more 
consistent look, like ceramic tile. 
• Marble is porous and must be sealed 
just like all other tile types.
Characteristics of a good tile
RESISTANCE TO ABRASION
• this is the basic parameter which determines the choice of a 
floor tile for the given premise. It specifies the resistance of 
the tile to mechanical damage resulting from the impact of 
the abrasive factor. The greater the hardness of the tile is, 
the lower its susceptibility to scratching, wear and tear 
during walking and abrasions etc. 
• The resistance to abrasion consists in the specification of 
the number of rotations of the device that rubs the surface 
of the glazed tile after which the permanent traces of 
abrasion become visible
Water Absorption 
• Properly installed and grouted, ceramic tiles are 
an excellent choice for use in wet areas. But 
while the glaze of ceramic tiles is nonporous, a 
glaze tile may absorb water through its body. 
Any glazed or unglazed ceramic tile that absorbs 
more than 3% moisture is unsuitable for outdoor 
usage in climates where freezing conditions may 
occur.
Bathroom tiles
Kitchen tiles
FREEZE-RESISTANCE 
• Freeze resistance is directly relevant to water 
absorption in ceramic tiles. The less water a 
ceramic tile absorbs, the greater its frost 
resistance. Exterior applications require highly 
frost resistant tiles. Often, porcelain tiles 
become the material of choice for such 
conditions.
Fire Resistance 
• Due to a noncombustible composition, ceramic tiles 
are completely fireproof at any temperature. 
• They work especially well around open flames, hot 
objects (crockery, barbecues, etc. 
• A ceramic tile surface will not alter, nor will they 
produce any toxic gases, smoke or fumes during a 
fire. 
• Ceramic tiles will not burn or feed to a fire in any way. 
• They also act as a protection for structural surfaces.
Mechanical characteristics 
Resistance to loads, such as the weight 
of people and furniture to which floor 
tiles may be subjected and which they 
should be able to bear without suffering 
damage. The tiles are tested for these 
mechanical characteristics: resistance to 
bending and bending breaking load.
RESISTANCE TO LOADS 
The loads usually vary from heavy cots and fridges in household tiles and 
heavy vehicles in garage etc.
Chipping off of tiles due to heavy load
Chemical characteristics 
• Resistance to the corrosive or staining action 
of substances that may come into contact 
with the tile surface. 
• These chemical characteristics are tested: 
– Resistance to staining, 
– Resistance to household chemicals, and 
– Resistance to acids and alkaline.
RUST FORMATION ON TILES
Many tiles are prone to rust and 
bleach when they come in contact 
with certain chemicals or remain in 
contact with water for too long.
BLEACH OF TILES
Safety characteristics 
The parameter used for slip resistance is 
called the Coefficient of Friction (COF). The 
higher the COF, the better the slip resistance of 
the tiles. Unglazed tiles, mosaic tiles and rough 
surfaced tiles are less slippery when compared 
with smooth and glossy glazed tiles. Therefore, 
these are recommended to be used in industrial, 
kitchen, bathroom floor and swimming pool 
areas.
SLIP RESISTANT TILES 
The groves provide more friction and these type of tiles are used for 
pavements and verandas.
STAIN RESISTANCE 
• Tile that are stain resistant are hygienic and 
easily cleaned. Glazed ceramic tiles resist 
stains because of their glazed surface. 
Porcelain tiles are made stain resistant 
because of their compactness or low water 
absorption characteristics.
Project done by, 
• Ansaba Backer 
• Kishor 
• Dibyorup 
• Nida Noorain 
• Sowmithra 
• Poluri Jyothi 
• Gopika Viswanathan 
• Niranjana

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Ceramics and clay products

  • 1. Contents • Ceramics (classification) • Clay products employed in building industry. I. Tiles II. Terracotta III. Earthenware IV. Stoneware V. Porcelain VI. Bricks • Manufacturing process of common tiles. • Types of common tiles used in building industries. • Characteristics of good tiles
  • 2. A ceramic is an inorganic, non-metallic solid prepared by the action of heat and subsequent cooling. Ceramic materials may have a crystalline or partly crystalline structure, or may be amorphous (e.g., a glass). Ceramics now include domestic, industrial and building products and a wide range of ceramic art.
  • 3. The earliest ceramics made by humans were pottery objects, made from clay, either by itself or mixed with other materials, hardened in fire. Later ceramics were glazed and fired to create a colored, smooth surface. A Ming Dynasty porcelain vase dated to 1403–1424
  • 4. This category of materials includes things like tile, bricks, plates, glass, and toilets.
  • 6. They are hard and brittle Strong in compression Weak in shearing and tension Withstands chemical erosion due to acidic or caustic environments Withstands high temperatures
  • 8. These type of ceramics demonstrate enhanced mechanical properties under demanding conditions Because they serve as structural members,often being subjected to mechanical loading,they are given the name structural ceramics
  • 9. This type of ceramics include bricks, pipes, floor and roof tiles.
  • 11. A refractory material is one that can retain its strength at high temperatures They are used in linings for furnaces, kilns, incinerators and reactors. The oxides of aluminium, silicon and magnesium are the most important materials used in the manufacturing of refractories.
  • 13. This is a class of products that includes porcelain, china, pottery, stoneware and vitreous tile. They are white to off-white in appearance and often contain a significant glossy or vitreous component. Imperviousness to fluids, low conductivity to electricity, chemical inertness and an ability to be formed into complex shapes are its properties.
  • 16. It is also known as engineering, advanced or special ceramics. It includes tiles used in space shuttles, missile nose cones, ceramic disk brakes etc. It can be classified into three material categories. Oxides- alumina, beryllia, ceria, zirconia Non-oxides- carbide, bioride, nitride, silicide Composite material- combination of oxides and non-oxides.
  • 17.
  • 19. These are not amenable to a great range of processing. Methods for dealing with them tend to fall into one of two categories- Either make the desired shape by reaction in situ, or by forming powders into the desired shape, and then sintering to form a solid body. Ceramic forming techniques include shaping by hand, slip casting, tape casting etc.
  • 21. Non-crystalline ceramics, being glass tend to be formed from melts.The glass is shaped when in a state of toffee like viscosity. Methods like blowing into a mould is used. Later heat treatments cause this glass to become partly crystalline and this material is know as glass ceramic whhich is widely used for cooktops.
  • 23. Clay products employed in building industry.
  • 25. TERRACOTTA a type of earthenware , is a clay-based unglazed or glazed ceramic, where the fired body is porous. Its uses include vessels (notably flower pots), water and waste water pipes, bricks, and surface embellishment in building construction, along with sculpture such as the Terracotta Army and Greek terracotta figurines. The term is also used to refer to items made out of this material and to its natural, brownish orange color, which varies
  • 26. Terracotta designs outside the Kantajew Temple, Dinajpur, Bangladesh
  • 27. Characteristics of Terra cotta - Fired clay - Typically hollow, formed by pressing clay into a mould, by hollowing out portions of a solid, or by extruding it. - Usually low-fired - Typically a reddish, unglazed ceramic material. It may also be a hard-fired glazed or unglazed ceramic material. - Durable (dependent upon the degree of firing) - Fireproof - Strong
  • 28. Types of Terra cotta: Brownstone terra cotta Fireproof construction terra cotta Ceramic veneer terra cotta Glazed architectural terra cotta
  • 33. TYPICAL USES Typical historical uses for terra cotta included: - Sculpture - Unglazed units used for structural purposes - Glazed units for building exteriors
  • 34. STONEWARE Stoneware is a vitreous or semi-vitreous ceramic made primarily from stoneware clay or non-refractory fire clay. Stoneware is fired at high temperatures. It is nonporous and so does not need a glaze
  • 35. TYPES OF STONE WARE Traditional stoneware Fine stoneware Chemical stoneware Thermal shock resistant stoneware Electrical stoneware
  • 36. Traditional stoneware - a dense and inexpensive body. It is opaque, can be of any colour and breaks with a conchoidal or stony fracture. Traditionally made of fine-grained secondary, plastic clays which can used to shape very large pieces. Fine stoneware - made from more carefully selected, prepared, and blended raw materials. It is used to produce tableware and art ware. Chemical stoneware - used in the chemical industry, and when resistance to chemical attack is needed. Purer raw materials are used than for other stoneware bodies. Ali Baba is a popular name for a large chemical stoneware jars of up to 5,000 litres capacity used to store acids. Thermal shock resistant stoneware – has additions of certain materials to enhance the thermal shock resistance of the fired body. Electrical stoneware - historically used for electrical insulators, although it has been replaced by electrical porcelain.
  • 37. STONE WARE IN ARCHITECTURE
  • 38.
  • 39.
  • 40. TILES : A tile is a manufactured piece of hard-wearing material such as ceramic, stone, or even glass. Tiles are generally used for covering roofs, floors, walls, showers, or other objects such as tabletops.
  • 41. ORIGIN Historically, man has desired to create living spaces which were beautiful, durable, and user friendly. with that in mind, ceramic tile has been made by man for 4000 years. Beautiful tiled surfaces have been found in the oldest pyramids, the ruins of Babylon, and ancient ruins of Greek cities. Decorative tile work was invented in the near east, where it has enjoyed a longer popularity and assumed a greater variety of design than anywhere in the world. During the Islamic period, all methods of tile decoration were brought to perfection in Persia.
  • 42. Painted and glazed tile of around 880 B.C, Nimrud. glazed bricks relief tile wall, from the palace of Persepolis around 518 B.C. Iran Glazed bricks relief tile wall, the Ishtar gate at Babylon, around 575 B.C. ,Iraq. Relief tile of the early 13th century, Afghanistan
  • 43. Manufacture: The raw materials used to create tiles are all found in the ground. These raw materials, like clay is quarried and refined. They are then mixed. A dry mixture of clay, Magnesium silicate and other ingredients are pressed into a mould, and then fired at an extremely high temperature. The ingredients used in this process are slightly wet. They are forced through a nozzle, which forms the tile’s shape. Other methods of creating tiles are slush mould and beehive kilns.
  • 44.
  • 45. Types of Tiles: There are many types of tiles used for residential and commercial applications. 1. Roof tiles 2. Floor tiles 3. Pebble tiles 4. Ceiling tiles 5. Wall tiles
  • 46. Roofing Tiles: Roof tiles are designed mainly to keep out rain, and are traditionally made from locally available materials such as clay or slate. Flat tiles - the simplest type, which are laid in regular overlapping
  • 47. Flooring tiles: These are commonly made of ceramic or stone. Recent technological advances have resulted in rubber or glass tiles for floors as well.
  • 48. Pebble tiles: Pebble Tiles is a composite material made up of marble pebbles or pieces of natural stone in different sizes, bound together with a transparent white or colored resin.
  • 49. Ceiling tiles Ceiling tiles are type of tiles used for covering ceilings of rooms. Suspended ceilings Acoustic Ceilings Decorative Ceiling Tile
  • 50. Wall Tiles: The concept behind using wall tiles is decorating the interior of a home without adding much stuff to the home.
  • 52. Uses: Here are some places around the home that can benefit from tile applications. COUNTER BATHROOM BACKSPLASH FLOORING WALL ACCENTS EXTERIOR
  • 53. COUNTER Ceramic tile is among the most common materials for kitchen countertops. Because it's hard and water-resistant, it holds up extremely well to the moist and often humid environment of the kitchen.
  • 54. BATHROOM: Mostly used on floor They are also commonly used in walls.
  • 55. BACKSPLASH : Almost all backsplashes are made of tile because of its natural water resistance. Some people prefer stone or marble, but these are expensive materials.
  • 56. FLOORING: Tile is one of the cheapest flooring options, especially compared to popular materials such as hardwood and marble. Most tiles can withstand heavy use in living rooms and the heat and moisture of bathrooms.
  • 57. WALL ACCENTS: Small decorative tiles make great accents for walls, counters, and flooring. They usually come in stronger, deeper colours and feature interesting patterns, often to complement the colour of bigger tiles.
  • 58. EXTERIOR: Some tiles can actually be used on the exterior walls of your home. These are usually decorative ones made to look like natural materials, such as wood and stone. They make great alternatives to exterior painting, since they don't fade and can withstand most outdoor elements.
  • 59.
  • 60. Earthenware is the term for pottery that has not been fired to the point of vitrification and is thus porous. Many types of pottery have been made from it from the earliest times. Until the 18th century it was the most common type of pottery outside the far East.
  • 61. Earthenware is a type of clay that when fired to make pottery is soft and can be scratched with a knife. It is opaque and has an earthy or granular fracture. It is generally easier to shape on the wheel than porcelain. Due to its porosity earthenware must be glazed in order to be watertight.
  • 62. Earthenware articles may be thick and heavy or as thin as bone china and porcelain, though they are not translucent and are more easily chipped. They are less strong than stoneware.
  • 63. Earthenware may be biscuit (or "bisque") fired to temperatures between 1000 and 1150 °C (1800 and 2100 °F) and glost-fired( or "glaze-fired")to between 950 to 1,050 °C (1,740 to 1,920 °F), the usual practice in factories and some studio potteries. Some studio potters follow the reverse practice, with a low-temperature bisque firing and a high-temperature glost firing.The firing temperature will be determined by the raw materials used and the desired characteristics of the finished ware.
  • 64. After firing most earthenware bodies will be colored white, buff or red. For red earthenware, the firing temperature affects the color of the clay body. Lower temperatures produce a typical red terracotta colour; higher temperatures will make the clay brown or even black. Every clay has a temperature at which the body becomes weak and sags. Higher firing temperatures may cause earthenware to bloat.
  • 65. Earthenware comprises "all primitive pottery whatever the colour, all terra-cottas, most building bricks, nearly all European pottery up to the seventeenth century, most of the wares of Egypt, Persia and the near East; Greek, Roman and Mediterranean, and some of the Chinese; and the fine earthenware which forms the greater part of our tableware today
  • 67. Porcelain (also known as china or fine china) is a ceramic material made by heating materials, generally including clay in the form of kaolin, in a kiln to temperatures between 1,200 and 1,400 °C. Porcelain can informally be referred to as "china" or "fine china.
  • 68. Properties associated with porcelain include  low permeability  Elasticity  considerable strength  Hardness  Toughness  Whiteness  translucency  resonance  and a high resistance to chemical attack and thermal shock.
  • 69.
  • 70. methods  Forming  Glazing  Decoration  Firing
  • 71.  A brick is a block or a single unit of a kneaded clay-bearing soil, sand and lime, or concrete material, fire hardened or air dried, used inmasonry construction
  • 72.  Fired bricks are burned in a kiln which makes them durable. Modern, fired, clay bricks are formed in one of three processes – soft mud, dry press, or extruded.  Normally, brick contains the following ingredients:[16]  Silica (sand) – 50% to 60% by weight  Alumina (clay) – 20% to 30% by weight  Lime – 2 to 5% by weight  Iron oxide – ≤ 7% by weight  Magnesia – less than 1% by weight
  • 73. materials  The composition of porcelain is highly variable, but the clay mineral kaolinite is often a raw material. Other raw materials can include feldspar, ball clay,glass, bone ash, steatite, quartz, petuntse and alabaster.
  • 74. The clays used are often described as being long or short, depending on their plasticity.  Long clays are cohesive (sticky) and have high plasticity  short clays are less cohesive and have lower plasticity.
  • 75. Porcelain can be divided into the three main categories:  hard-paste  soft-paste  bone china (depending on the composition of the paste, the material used to form the body of a porcelain object and the firing conditions.)
  • 76. Soft paste porcelain It is to replicate Chinese porcelain by using mixtures of clay and ground-up glass (frit) to produce soft-paste porcelain. Soapstone and lime were known to have been included in these compositions. Eg.
  • 77.
  • 78. Hard paste porcelain  they were formed from a paste composed ofkaolin and alabaster and fired at temperatures up to 1,400 °C in a wood-fired kiln, producing a porcelain of great hardness, translucency, and strength.  Eg.
  • 79. Bone china bone china was made from two parts of bone-ash, one part of kaolin clay and one part china stone, although this has largely been replaced by feldspars from non-UK sources.
  • 80.
  • 81. Bathroom fittings  Because of its durability, inability to rust and nonporous nature (porcelain has an absorption rate of less than .5%), glazed porcelain has been in use for personal hygiene .  porcelain chamber pots were commonly found in higher-class European households Porcelain toilet bowls, bidets and basins are still produced, though the tougher stoneware is more common.  However bath tubs are not made of porcelain, but often of so-called porcelain enamel on a metal base, usually of cast iron.
  • 83.
  • 84. Dry pressed brick  The dry press method is similar to the soft mud brick method, but starts with a much thicker clay mix, so it forms more accurate, sharper-edged bricks. The greater force in pressing and the longer burn make this method more expensive.
  • 85.
  • 86. Chemically set bricks  Calcium silicate brick nd concrete brick
  • 87. Uses of brick  Bricks are used for building, block paving and pavement.  Bricks in the metallurgy and glass industries are often used for lining furnaces.
  • 89. Raw materials The main raw materials used in this process of making the tiles are: 1. clay minerals mined from the earth's crust 2. natural minerals such as feldspar that are used to lower the firing temperature 3. chemical additives required for the shaping process. The raw materials must be pulverized and classified according to particle size. The step by step process is as follows : 1. Mixing the ingredients: 2. Secondary crushing 3. Third particle size reduction
  • 91. Batching For many ceramic products, including tile, the body composition is determined by the amount and type of raw materials. The raw materials also determine the color of the tile body, depending on the amount of iron-containing raw materials used. Batch calculations are thus required, which must take into consideration both physical properties and chemical compositions of the raw materials.
  • 92. Mixing and grinding Once the ingredients are weighed, they are added together into a shell mixer, ribbon mixer, or intensive mixer. A shell mixer consists of two cylinders joined into a V, which rotates to tumble and mix the material. A ribbon mixer uses helical vanes, and an intensive mixer uses rapidly revolving plows. Sometimes it is necessary to add water to improve the mixing of a multiple-ingredient batch as well as to achieve fine grinding. This process is called wet milling and is often performed using a ball mill. The resulting water-filled mixture is called a slurry or slip.
  • 93.
  • 94. Spray drying If wet milling is first used, the excess water is usually removed via spray drying. This involves pumping the slurry to an atomizer consisting of a rapidly rotating disk or nozzle. Droplets of the slip are dried as they are heated by a rising hot air column, forming small, free flowing granules that result in a powder suitable for forming.
  • 96. Most tile is formed by dry pressing. – In this method, the free flowing powder—containing organic binder or a low percentage of moisture—flows from a hopper into the forming die. – The material is compressed in a steel cavity by steel plungers and is then ejected by the bottom plunger. – Automated presses are used with operating pressures as high as 2,500 tons. – Extrusion plus punching is used to produce irregularly shaped tile and thinner tile faster and more economically. – This involves compacting a plastic mass in a high-pressure cylinder and forcing the material to flow out of the cylinder into short slugs. These slugs are then punched into one or more tiles using hydraulic or pneumatic punching presses. – Ram pressing is often used for heavily profiled tiles. • With this method, extruded slugs of the tile body are pressed between two halves of a hard or porous mold mounted in a hydraulic press. • The formed part is removed by first applying vacuum to the top half of the mold to free the part from the bottom half, followed by forcing air through the top half to free the top part. • Excess material must be removed from the part and additional finishing may be needed.Another process, called pressure glazing, has recently been developed. This process combines glazing and shaping simultaneously by pressing the glaze (in spray-dried powder form) directly in the die filled with the tile body powder. Advantages include the elimination of glazing lines, as well as the glazing waste material (calledsludge) that is produced with the conventional method.
  • 97.
  • 99. Ceramic tile usually must be dried (at high relative humidity) after forming, especially if a wet method is used. Drying, which can take several days, removes the water at a slow enough rate to prevent shrinkage cracks. Continuous or tunnel driers are used that are heated using gas or oil, infrared lamps, or microwave energy. Infrared drying is better suited for thin tile, whereas microwave drying works better for thicker tile. Another method, impulse drying, uses pulses of hot air flowing in the transverse direction instead of continuously in the material flow direction.
  • 100. Glazing After a batch formulation is calculated, the raw materials are weighed, mixed and dry or wet milled. In centrifugal glazing or discing, the glaze is fed through a rotating disc that flings or throws the glaze onto the tile. In the bell/waterfall method, a stream of glaze falls onto the tile as it passes on a conveyor underneath. Sometimes, the glaze is simply sprayed on. For multiple glaze applications, screen printing on, under, or between tile that have been wet glazed is used. In this process, glaze is forced through a screen by a rubber squeegee or other device. Dry glazing is also being used. This involves the application of powders, crushed frits (glass materials), and granulated glazes onto a wet-glazed tile surface. After firing, the glaze particles melt into each other to produce a surface like granite.
  • 101. After glazing, the tile must be heated intensely to strengthen it and Firing give it the desired porosity. Two types of ovens, orAfter forming, the file is dried slowly (for several days) and at high humidity, to prevent cracking and shrinkage. Next, the glaze is applied, and then the tile is fired in a furnace or kiln. Although some types of tile require a two-step firing process, wet-milled tile is fired only once, at temperatures of 2,000 degrees Fahrenheit or more. Wall tile, or tile that is prepared by dry grinding instead of wet milling (see #2 and #3 above), usually requires a two-step process. In this process, the tile goes through a low-temperature firing called bisque firing before glazing. This step removes the volatiles from the material and most or all of the shrinkage. The body and glaze are then fired together in a process called glost firing. Both firing processes take place in a tunnel or continuous kiln, which consists of a chamber through which the ware is slowly moved on a conveyor on refractory batts—shelves built of materials that are resistant to high temperatures—or in containers called saggers.
  • 102.
  • 103. TILES • There are several types of tiles used for residential and commercial applications. • Tiles provide one of the most cost-effective and environmentally friendly flooring choices. • Tiles are made from natural clay and often from other (recycled) materials. • Tile manufacturing does not necessitate the use of heavy chemicals or other harmful substances used to make other flooring types. There are no trees to be cut down as with hardwood floors, and the best part is that tiles are durable and have a long lifespan.
  • 104. COMMON TYPES OF TILES CERAMIC ( QUARRY UNGLAZED, PORCELAIN, TILE MOSAICS, MARBLE ) NATURAL STONE TILES (GRANITE,SLATE, TRAVERTINE,MARBLE,ONYX,SANDSTONE)
  • 105. CERAMIC TILES • Ceramic tile comes in two forms: glazed and unglazed. • Unglazed tile is referred to as quarry tile. Ceramic tiles are made from clay and then heated.
  • 106. QUARRY ( UNGLAZED) TILE • Inexpensive, durable and natural option for industrial, commercial and residential tile applications. • Quarry tile is used a lot in industrial settings because it is so durable and can also be used outdoors.
  • 107. • It has some other great qualities as well, such as being less prone to chips and scratches. In colder climates, freeze-resistant grades of quarry tile are used to prevent any weather-related problems. • Like almost all tile types, quarry is porous, which means that it can become stained
  • 109. • The difference between porcelain and ceramic is that porcelain is fired at a higher temperature, making it more dense and moisture-resistant. • Porcelain tiles are also less porous, making them more stain-resistant. • For these reasons, most porcelain tiles are suitable for both indoor and outdoor installations.
  • 110. Porcelain tiles are hard to cut due to their density and hardness, so the cost and labor involved is often higher. Porcelain tiles are available in matte, unglazed or a high-polished finish. In recent years, the prices have become closer to those of ceramic tile.
  • 112. • Mosaics are most commonly used for smaller areas, such as a bathroom or kitchen backsplash, or even small counter space areas. Mosaic tiles are usually less than six square inches and made of porcelain or clay composition. Many come in squares, octagons, hexagons or other unique shapes. The tiles are also available in pre-mounted paper or fabric mesh sheets.
  • 114. • Marble is a versatile natural stone which has been used for centuries in homes to create a luxurious and unique look. • Because marble is a natural stone, there are variations in the color of each tile. Many homeowners like this, as it creates a unique, one-of-a-kind design, while others prefer a more consistent look, like ceramic tile. • Marble is porous and must be sealed just like all other tile types.
  • 115. NATURAL TILES • Natural Stone Tiles There are several types of natural stone tiles which are used for flooring, walls and more. These include: 1. Granite 2. Slate 3. Travertine 4. Onyx 5. Sandstone 6. Marble
  • 117. • Granite tiles are naturally antibacterial and aren’t damaged by water contact ,this is why they are such a great choice for kitchen and bathroom applications. • Granite – Granite has been used for countertops for years, and it is also used for shower walls and bathroom counters
  • 118.
  • 119. SLATE • Slate is a fine-grained, rock derived from an original shale-type sedimentary rock composed of clay or volcanic ash through low-grade regional metamorphism. • Slate tiles are growing in popularity due to their versatility. They are even used as roofing shingles. • Slate is a natural material and is available in several color ranges, from gray to purple to black. • Slate is used outside as well as inside because of its natural look and range of colors.
  • 120.
  • 122. • Travertine is a form of limestone deposited by mineral springs, especially hot springs. Travertine often has a fibrous or concentric appearance and exists in white, tan, cream-colored, and even rusty varieties • Travertine – Travertine is natural beige stone and is used for bathroom flooring, kitchen backsplashes, shower mosaics and more.
  • 123.
  • 124. ONYX • Onyx is a banded variety of chalcedony. The colors of its bands range from white to almost every color (save some shades, such as purple or blue) • Onyx – Onyx is well known for its creamy, pearl-like look. • Onyx is not a common choice for flooring, but it is used on some occasions. • It is used more frequently for skirting around bathtubs and mosaics.
  • 125.
  • 126. SANDSTONE • A sedimentary rock formed of sand-sized grains that have been either compacted or cemented together. • Sandstone is extremely durable, has a grainy look and feel • It is often used for wall applications.
  • 127.
  • 128.
  • 129. MARBLE
  • 130. • Marble is a versatile natural stone which has been used for centuries in homes to create a luxurious and unique look. • Because marble is a natural stone, there are variations in the color of each tile. Many homeowners like this, as it creates a unique, one-of-a-kind design, while others prefer a more consistent look, like ceramic tile. • Marble is porous and must be sealed just like all other tile types.
  • 131.
  • 132. Characteristics of a good tile
  • 134. • this is the basic parameter which determines the choice of a floor tile for the given premise. It specifies the resistance of the tile to mechanical damage resulting from the impact of the abrasive factor. The greater the hardness of the tile is, the lower its susceptibility to scratching, wear and tear during walking and abrasions etc. • The resistance to abrasion consists in the specification of the number of rotations of the device that rubs the surface of the glazed tile after which the permanent traces of abrasion become visible
  • 135.
  • 136. Water Absorption • Properly installed and grouted, ceramic tiles are an excellent choice for use in wet areas. But while the glaze of ceramic tiles is nonporous, a glaze tile may absorb water through its body. Any glazed or unglazed ceramic tile that absorbs more than 3% moisture is unsuitable for outdoor usage in climates where freezing conditions may occur.
  • 137.
  • 140. FREEZE-RESISTANCE • Freeze resistance is directly relevant to water absorption in ceramic tiles. The less water a ceramic tile absorbs, the greater its frost resistance. Exterior applications require highly frost resistant tiles. Often, porcelain tiles become the material of choice for such conditions.
  • 141.
  • 142. Fire Resistance • Due to a noncombustible composition, ceramic tiles are completely fireproof at any temperature. • They work especially well around open flames, hot objects (crockery, barbecues, etc. • A ceramic tile surface will not alter, nor will they produce any toxic gases, smoke or fumes during a fire. • Ceramic tiles will not burn or feed to a fire in any way. • They also act as a protection for structural surfaces.
  • 143.
  • 144. Mechanical characteristics Resistance to loads, such as the weight of people and furniture to which floor tiles may be subjected and which they should be able to bear without suffering damage. The tiles are tested for these mechanical characteristics: resistance to bending and bending breaking load.
  • 145. RESISTANCE TO LOADS The loads usually vary from heavy cots and fridges in household tiles and heavy vehicles in garage etc.
  • 146. Chipping off of tiles due to heavy load
  • 147.
  • 148. Chemical characteristics • Resistance to the corrosive or staining action of substances that may come into contact with the tile surface. • These chemical characteristics are tested: – Resistance to staining, – Resistance to household chemicals, and – Resistance to acids and alkaline.
  • 150. Many tiles are prone to rust and bleach when they come in contact with certain chemicals or remain in contact with water for too long.
  • 152. Safety characteristics The parameter used for slip resistance is called the Coefficient of Friction (COF). The higher the COF, the better the slip resistance of the tiles. Unglazed tiles, mosaic tiles and rough surfaced tiles are less slippery when compared with smooth and glossy glazed tiles. Therefore, these are recommended to be used in industrial, kitchen, bathroom floor and swimming pool areas.
  • 153. SLIP RESISTANT TILES The groves provide more friction and these type of tiles are used for pavements and verandas.
  • 154.
  • 155. STAIN RESISTANCE • Tile that are stain resistant are hygienic and easily cleaned. Glazed ceramic tiles resist stains because of their glazed surface. Porcelain tiles are made stain resistant because of their compactness or low water absorption characteristics.
  • 156.
  • 157. Project done by, • Ansaba Backer • Kishor • Dibyorup • Nida Noorain • Sowmithra • Poluri Jyothi • Gopika Viswanathan • Niranjana