1. VALUE ADDITION IN GARMENT INDUSTRY
BY:
NISHOK TSR
DIPLOMA IN APPAREL TECHNOLOGY
PSG POLYTECHNIC COLLEGE
2. INTRODUCTION
Value addition is converting of raw materials into finished product.
Value addition increases the aesthetic look of the garment but does not
have any effect on the quality of the product.
The key aspect of value addition is high price, uniqueness, attractiveness
and focusing a business more closely on its targeted market segments.
MAIN REASONS FOR VALUE ADDITION
Increases the value of the garment both by appearance and by price.
Attracts the customer to buy that particular garment.
And to increase the market demand
3. TYPES OF VALUE ADDITIONS
FINISHNG `
PRINTING
1.All over prints
2.Chest prints
Special processes
1.Tie and dye
2.Batiks
3.Quilting
Closures
1.buttons
2.Zippers
3.Velcro
4.Hooks and loops
Embroidery
Hand embroidery
Machine embroidery
4. FINISHING
Textile finishes are the treatments that are applied to the yarn or fabric to make them
suited for specific uses. And to improve the attractiveness and serviceability of fabric.
FINISHING Mechanical
Chemical
Mechanical finishing
In order to impart the required functional properties to the textile material.
Finishing done with a help of mechanical machines.
e.g. calendaring , compacting ,raising etc.
Chemical finishing
Temporary finish : less durable , finishes washed away during washing or laundering
durable finishes : highly durable , finishes which are not washed away during washing
or laundering it with stand up to 50 wash.
e.g. easy care finish, flame retardant finish, water proof finish.
5. PRINTING
Printing is a process for reproducing text and images, logos or motif based on our
requirement printing is done , using different types of dyes.
ALL OVER PRINTS: A rotary printing is all over printings .
The process involves initially feeding fabric onto the rubber blanket. As the fabric travels
under the rotary screens, Print paste is continuously fed to the interior of the screen
through a color bar or pipe.
As the cylinder rotates , dyes are printed on the fabric wit a help of the squeegee device
We can print more than 10 color .
The average speed of the machine 50-120 ypm (45-100 mpm).
6. CHEST PRINTS:
In this printing is done with a help of screen stencile.
This is also known as stencil method of printing silkscreen, serigraphy.
In this frame is placed over the substrate(fabric)and with a help of
squeegee (rubber blade)
Advantages : The main advantage is the unique visual result it creates. The
inks used are very durable.
This is a very flexible printing technology, and economical printing
methodology .
A. Ink.
B. Squeegee.
C. Image.
D. Photo-emulsion(stencile).
E. frame.
F. Printed image.
7. CLOSURES
BUTTONS
button s a type of fastener used in garments
Button size is expressed in terms of ligne (English standard) eg.40L button
However, buttons may be sewn onto garments and similar items exclusively
for purposes of ornamentation.
In now a days different types of button materials are there wood, shell , bone
, horns , plastics etc.
Quality parameters: pull strength is very important , its should have large
clean sew holes , able to withstand laundering or dry cleaning and pressing.
8. ZIPPERS
A zipper, zip, or zip fastener, is a commonly used device for binding the edges
of an opening of fabric or other flexible material, as on a garment or a bag . It
is used in clothing(e.g., jackets and jeans).
Quality parameters : dimension should be correct ,
• the tape should be in uniform color
•It should not cause wrinkling or puckering after sewn to an garment
•It should not cause ratchating.
9. Hooks and eyes
Hook-and-loop fasteners consist of two components: typically, two lineal
fabric strips (or, alternatively, round "dots" or squares) which are attached
(e.g., sewn, adhered, etc.) to the opposing surfaces to be fastened.
Hooks and eyes should not be sharp
It is mostly found in ladies’ intimate apparels and in kids wear.
10. VELCRO
Velcro fasteners made of Teflon loops, polyester hooks, and glass backing
are used in aerospace applications,
Velcro has two components hooks and loops
applications: used in adaptive clothing, in diapers ,in space suites.
Loops
Hooks
11. EMBROIDERY
Embroidery is the art or handicraft of decorating fabric or other materials with needle
and thread.
Embroidery is most often recommended for caps, hats, coats, blankets, dress shirts,
denim, stockings, and golf shirts . Embroidery may also incorporate other materials such
as metal strips, pearls, beads, quills, and sequins.
EMBROIDERY
Hand Machine
Stitches used in embroidery: chain stitch, blanket stitch, running stitch, satin stitch, cross
stitch , and zigzag stitch.
12. INDIAN TRADITIONAL EMBROIDERY
Indian embroidery takes its inspiration from nature and the products of
various regions reflect the colors of the flora and fauna of that area.
Religious motifs such as gopurams, the tulsi plant, the temple doorway etc.,
are all equally popular.
Material used : embroidery materials such as wool, cotton, silk, beads and
gold or silver thread are used .
Kashmiri work
Pulkari
Kasuti
Kantha
Zardozi
Chikankari
These are the some of Indian traditional embroidery.
13. SPECIAL PROCESS
TIE & DYE: This process can be done manually only. Discharge dyes can be used, This tie &
dye process will give special dyeing effect.
BATIKS : This is like printing .This is also called Wax printing, mainly it is used for Woven fabrics.
14. QUILTING : Quilting is a sewing method done to join two or more layers of material
together to make a thicker padded material . It can be done by m/c or by hands.
SEQUINS : In sequins beads are used, they are available in wide varieties of color and
shapes. Sequins are commonly used on clothing, jewelry, bags, shoes and lots of other
accessories.
15. APPLIQUE : appliqué is a smaller ornament or device applied to another
surface. An appliqué refers to a needlework technique in which pieces of
fabric, embroidery, or other materials are sewn onto another piece of
fabric to create designs, patterns or pictures.
16. CONCLUSION
Thus by doing value addition on garments ,the price , aesthetic properties
and the look of the garment is improved .
THANK YOU