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THERMOCOUPLE
as a
TRANSDUCER
Outline
Thermocouples 2
 Introduction
 Principle
 Description
 Types
 Applications
 Advantages
 Disadvantages
Transducer
variations in a
physical quantity
another physical
quantity in
measurable form
Thermocouples 3
Transducers are used in instrumentation systems to
interface physical quantities with analytical ones.
Thermocouple
• A thermoelectric transducer that converts
heat directly into electricity, according to
the Seebeck effect.
• This can be used to generate electricity,
measure temperature difference or change
the temperature of objects.
Thermocouples 4
The Seebeck Effect
temperature
difference between
two junctions
voltage difference
between them
which drives the
current
Thermocouples 5
Eemf = - S T
where, S is the Seebeck coefficient
= T1 – T2
Basic Thermocouple Circuit
Thermocouples 6
If the SA and SB are constant for the
given temperature range, then
From Seebeck effect, the voltage
gradient at any point in the circuit,
Total measured end-to-end voltage
between the junctions,
Vb -Vc = (SA – SB) (Th -Tc )
= SAB (Th -Tc )
How it looks like ?
Thermocouples 7
Its construction consists of two conductors, welded together at the measuring point
and insulated from each other along the length, inside an outer protection sheath.
Types of Thermocouples
Type K : Chromel-Alumel
Type J : Iron-Constantan
Type T : Copper-Constantan
Type E : Chromel-Constantan
Type N : Nicros-Nisil
Type S : Platinum-Rhodium
Type B : Platinum-Rhodium
Type R : Platinum-Rhodium
Thermocouples 8
There are many thermocouples, but only 8 of them are standardized internationally.
BASE METAL NOBLE METAL
Each thermocouple type has a specific range of temperature and environment.
Thermocouple EMF vs Temperature
Thermocouples 9
This shows that the various thermocouples differ in their respective sensitivities.
Applications
• Temperature Measurement
• Power Generation
• Radiation Sensors
• Gas Safety Equipments
• Manufacturing Industry
Thermocouples 10
Advantages
• Rugged
• Inexpensive
• Quick response time
• Very simple in construction
• Used to measure temperature ranges
spanning thousands of degrees, around
-200 C to 2200 C
Thermocouples 11
Disadvantages
• Low accuracy
• Vulnerable to corrosion
• Thermocouple operation is relatively
complex with potential sources of error
Thermocouples 12
THANK YOU
Thermocouples 13

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Thermocouple as a Transducer

  • 2. Outline Thermocouples 2  Introduction  Principle  Description  Types  Applications  Advantages  Disadvantages
  • 3. Transducer variations in a physical quantity another physical quantity in measurable form Thermocouples 3 Transducers are used in instrumentation systems to interface physical quantities with analytical ones.
  • 4. Thermocouple • A thermoelectric transducer that converts heat directly into electricity, according to the Seebeck effect. • This can be used to generate electricity, measure temperature difference or change the temperature of objects. Thermocouples 4
  • 5. The Seebeck Effect temperature difference between two junctions voltage difference between them which drives the current Thermocouples 5 Eemf = - S T where, S is the Seebeck coefficient = T1 – T2
  • 6. Basic Thermocouple Circuit Thermocouples 6 If the SA and SB are constant for the given temperature range, then From Seebeck effect, the voltage gradient at any point in the circuit, Total measured end-to-end voltage between the junctions, Vb -Vc = (SA – SB) (Th -Tc ) = SAB (Th -Tc )
  • 7. How it looks like ? Thermocouples 7 Its construction consists of two conductors, welded together at the measuring point and insulated from each other along the length, inside an outer protection sheath.
  • 8. Types of Thermocouples Type K : Chromel-Alumel Type J : Iron-Constantan Type T : Copper-Constantan Type E : Chromel-Constantan Type N : Nicros-Nisil Type S : Platinum-Rhodium Type B : Platinum-Rhodium Type R : Platinum-Rhodium Thermocouples 8 There are many thermocouples, but only 8 of them are standardized internationally. BASE METAL NOBLE METAL Each thermocouple type has a specific range of temperature and environment.
  • 9. Thermocouple EMF vs Temperature Thermocouples 9 This shows that the various thermocouples differ in their respective sensitivities.
  • 10. Applications • Temperature Measurement • Power Generation • Radiation Sensors • Gas Safety Equipments • Manufacturing Industry Thermocouples 10
  • 11. Advantages • Rugged • Inexpensive • Quick response time • Very simple in construction • Used to measure temperature ranges spanning thousands of degrees, around -200 C to 2200 C Thermocouples 11
  • 12. Disadvantages • Low accuracy • Vulnerable to corrosion • Thermocouple operation is relatively complex with potential sources of error Thermocouples 12