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Piezo Disks, Audio Schematics and a Condenser Mic
The schematics and diagrams here are provide the basis for sonic investigations using piezo disks and mics along
with the construction of practical preamps and flexible compact audio mixers.
The diagram for making a 'plinky' describes the process for soldiering a piezo disk and attaching to it harpsichord wire
which when plucked or heated will release an astonishing array of sounds. By choosing to not attach the small pieces
of harpsichord wire to the disks, one will make a very sensitive contact microphone.
Piezo disks are available for many sources and have the virtue of being inexpensive, rugged and sensitive. They are
incredible contact devices--they're use is limited only by imagination, and ingenuity. They may be taped to any
surface--use care when attaching to instruments so as not to damage finished surfaces.
I have used them for more than twenty years to amplify (in live performances) and/or to record:
      automobile antennae                                           raindrops
      bamboo                                                        plants
      barbed wire fences                                            skateboards
      bowed bamboo tubes                                            slinkys
      bicycle wheels                                                snowfall on grass mats
      boat gunwales                                                 spider webs
      bridges                                                       toys
      burning adhesive on metal tape                                trees
      cactus thorns                                                 tuning forks through steel wire
      credit cards                                                  voices through paper
      floppy disks                                                  voices through metal cans
      heartbeats and pulse                                          wind blowing over rocks
      heated metal                                                  wind harps
      insects                                                       window screens
                                                                    ............
The condenser Microphone is small, fairly rugged and good for putting inside of small objects, guitars, violins, etc.
When using them inside of instruments, I strongly advise to keep the levels low--just a bit above line level can be very
effective. The diagrams and schematics may be freely shared. I would appreciate the acknowledgment when they
have proven useful.
Richard Lerman
pzo.lerman@asu.edu          Web Site Home    http://www.west.asu.edu/rlerman
How to Solder a Piezo Disk and                                                            SOLDERING DETAILS
                           make a Contact Microphone                                                         1.   Tin both the inside or "hot" wire and shield
                                                                                                             2.   Apply a small pool of solder about 12mm x 4 mm
Note: Piezo Brass Disks                                    Richard Lerman
                                                                                                                  (1/2" x 1/4") to the brass for the shield wire
    or 'benders' are                                       © 1985, 1998                                      3.   Hold tinned shield wire on this pool with
  available as surplus                                                                                            soldering iron. Tinned shield will flow
                                                                                                                  into the solder pool making both a very
  In the US, the best                                                                                             strong solder connection and strain relief
   current source is:                                                                                        4.   To solder onto piezo ceramic, you
                                                                                                                   must use a very clean soldering
  Projects Unlimited             KBI 4410 or KBI 3013                          phone or RCA plug                   iron--about 20 watts maximum
   3680 Wyse Road                are good disks to use                                                       5.   Apply very small pool of solder to the
  Dayton, OH 45414               from Projects Unlimited                                                          piezo disk
    513-890.1918                                                                                             6.   While holding insulated wire, reheat solder
                                                                                                                  pool and put tinned end of wire into pool.
   other sources are
                                           Shielded wire                                                             strip wire about
 All Electonics in L.A.
                                               [ca. 3 m. long]                                                       1/4 " or 6mm.
 & Radio Shack/Tandy

                                                                                                      leave insulation
                                                            NOTE: if you make this wire longer        on inside wire
                                                            than it needs to be, there will be less
                                                            stress on this solder connection,
                                                                                                                                                   solder pools
                                                            which is weaker than the other

This drawing may be
distributed and shared.
If cited, please credit the author                                                                                                       shield wire soldered
                                                                                                                                         to brass of piezo disk
pzo.lerman@asu.edu                       Web Site Home           http://www.west.asu.edu/rlerman                  shielded audio cable
HOW TO MAKE A PLINKY
                                            Richard Lerman
                                            © 1985, 1990




                                                  Different lengths of #2
                                                  thru #7 harpsichord wire                           phone or RCA plug
                                                  soldered to back of piezo disk


                                                Shielded wire
    Note: Piezo Brass Disks                         [ca. 3 m. long]
     or 'benders' are readily
    available as surplus items
      & are also available at
       All Electronics in LA
       & at Radio Shack




                                 DETAILS of SOLDERING


               strip wire about                                   1.   Make solder pools on BACK of piezo disk
               1/4 " or 6mm.                                      2.   One at a time, hold soldering iron to solder
                                                                       pool while holding length of harpsichord
                                                                       wire in the pool--allow to cool
leave insulation                                                  3.   Tin both the inside or "hot" wire and
on inside wire                                                         the shield
                                                                  4.   Apply a small pool of solder about 12mm x 4 mm
                                             solder pools              (1/2" x 1/4") to the brass for the shield wire
                                                                  5.   Hold tinned shield wire on this pool with
                                                                       soldering iron. Tinned shield will flow
                                                                       into the solder pool making both a very
                                                                       strong solder connection and strain relief
                                                                  6.   To solder onto piezo ceramic, you
                                   shield wire soldered                 must use a very clean soldering
                                   to brass of piezo disk               iron--about 20 watts maximum
                                                                  7.   Apply very small pool of solder to the
              shielded audio cable                                     piezo disk
                                                                  8.   While holding insulated wire, reheat solder
      pzo.lerman@asu.edu                                                 pool and put tinned end of wire into pool.

      Web Site Home        http://www.west.asu.edu/rlerman                 HINT: if you make this wire longer than
                                                                                 it has to be, there will be less stress on
                                                                                 the solder connection (see below)
Schematic for preamps for piezo disks

                                                      Richard Lerman ©1990

          This is a good, and quiet preamp for any piezo disk applications. There
          are other variations and combinations that work better. A preamp made
          in a single stage will be quieter, but usually, electronic noise is not a
          factor in working with Piezo materials. The buffer stage here is basically
          an impedance changer. Because the gain is kept relatively low, the slew
          rate, (how fast the preamp can respond) works well with little distortion.
          Because the impedance has been changed by the first stage, the larger gain
          of the second stage is less of a problem.

          Use any power supply from + 9 volts to + 18 volts. This can be run
                                       -           -
          from two 9 volt batteries. Some of the newer chips on the market can
          be run with only one battery. Explore



                    BUFFER STAGE                                           SECOND STAGE


                               220 pf
INPUT

                     220 K
                                        .1 mf                                               100K             OUTPUT
 10 mf     100 K       -
                           2
      +                        8                    100 Ω

                           3   4
                                   1
                                                                          10K       -
                                         .1 mf          50K                             6                        100 Ω
                       +                                                                           7
                                                                                     5
                                                                                    +
          IC = TL072 or equivelant

            Gain    220K/100K = 2.2                                          GAIN       100K/10K = 10

          = pin number of chip                                            TOTAL MAXIMUM GAIN is 2.2 x 10 = 22


          = positive voltage

          = negative voltage            pzo.lerman@asu.edu           Web Site Home http://www.west.asu.edu/rlerman




pin 1 = out amp a                        pin 5 = non inverting in amp b         NOTE: TL072 is from Texas Instruments.
pin 2 = inverting in amp a               pin 6 = inverting in amp b             5532 chips from Signetics are quieter,
pin 3 = non-inverting in amp a           pin 7 = out amp b                      but the large voltage input from some
pin 4 = negative voltage                 pin 8 = positive voltage               piezo applications can destroy the inputs
                                                                                of these chips.
Preamp/Mixer
                                                        = pin number on chip   = positive voltage         = negative voltage
   Richard Lerman
   pzo.lerman@asu.edu
                                    220 pf


INPUT                                                                            Summing or Mixing Stage
                      470 K
                                             .1 mf                                                      higher value gives
                                                                                     10K up to 30K      more gain--careful
   10 mf
              100 K     -
                            2
          +                     8                     100 Ω
                                        1
                                                                         10K
                                                                                        -
                            3       4                                                                                 100 Ω
                                              .1 mf      50K                             6
                           +                                                                        7
                                                                                        5

                                220 pf
                                                                                       +
                                                                                                         IC = TL072 or equivelant

INPUT
                      470 K
                                            .1 mf
  10 mf
              100 K    -                                                             Use 50 K or 100K audio
                           2                                                         taper pots
        +                       8                     100 Ω
                                        1
                           3    4                                       10K
                                             .1 mf      50K
                       +


                                ETC.                                            You can add as may of these
                                                                       10K
                                                                                as you like but be reasonable

                                                                               Web Site Home http://www.west.asu.edu/rlerman
HOW TO MAKE A small CONDENSER MIC
                           Richard Lerman © 1998 pzo.lerman@asu.edu


                                                     mic capsules available from         Web Site Home
                                                     Digi-Key: Part # P-9932             http://www.west.asu.edu/rlerman
   small microphone                                  call 1-800-DIG-IKEY
   capsule--others
   also available
                                                   35 mm. plastic film can for wire,
                                                   2 electronic parts, and 3 to 9 volt
                                                   battery to power mic capsule


                                                                                                     phone or RCA plug

                               shielded wire
                               [ca. 3m. long]

                                                                                           shielded wire
  twist the shield                                                                         [ca 4 cm. long]
  wire tightly


                                                                           bottom view of mic capsule
 strip shielded wire                                                       showing the 2 solder pools
 about 6-8mm                                                                                       side without tab is
                             strip inside or hot              the side with tab                    both the audio and
                             wire about 2 mm                  is the ground                        battery connection

                                                                        and, this is about 4 times life-size

 Soldering Details
-- Tin both shield wire and hot
   wire, then cut to same length
-- Carefully heat solder pool for the
   hot wire on the mic capsule and
                                                                                                      wire from mic capsule
   insert hot wire--allow to cool
                                                                                                      inserted thru small hole
-- Carefully heat solder pool for the
                                                                                                      near edge of film can lid
   ground, and insert shield wire--
   allow to cool
-- Apply hot glue or epoxy around mic                                       +
   capsule and wire
                                                                                                     tape or hot glue
                                                                                                     solder connections
                                                                                                     inside film can
                                                                            -

                                                                  .
                                                                  + -




                                                                                                     wire to plug inserted
                                                       3 or 9 volt battery                           thru small hole near edge
                                                        - goes to shield                             of film can bottom
                                                        + goes to 2.2K Ω resistor
This pot adjusts gain            6 In 4 Out Matrix Mixer                              pzo.lerman@asu.edu
          from 0 to 5                     Richard Lerman © 1983, 92
                                                                                                                  47 pf
Channels                                      the 10Ω resistor is                                        10K
                              50K
 1-6                                           optional--it protects
   +     10K                                   against a chip failure
                   -                 10 Ω
                                                                                      10K
                                                                                                                                          The cue out for each
  10 mf                                                                                                                                   channel is independent of
                                                                                                -                                         the summing amps below
                  +
                              [1/2 TLO72]                               [1/2 TLO72]            +                                  47 pf


                                                                                                                                10K


     each input has 4 voltage                  -                                       all voltage followers    A
     followers for isolation                         A                                 go to summing amp        A
     from the other op amps                    +                   100K                                                     -                           100 Ω
     in the matrix
                                                                                10K
                                                                                                                            +             1/2 Signetics 5532-
                                                                                                                                          this chip on the output
                each voltage follower                                                                                                     can drive a 600 Ω line
                is1/4 of a TL074 chip          -
                                                     B
                                               +                                                    all voltage followers   B
                                                                                                    go to summing amp       B
                                                                                 10K                 (as above)
               positive 9 to 15 volts                                                                                             47 pf

                                                                                                                                      10K
               negative 9 to 15 volts          -                                      all voltage followers C
                                                 C                                    go to summing amp C
                                               +                                                                            -                             100 Ω
             It is also wise to place a                                          10K
             0.1mf capacitor from
             voltage to ground near
                                                                                                                            +
             each chip for bypass.

                                               -
                                                 D
                                               +                                                     all voltage followers D      Web Site Home
                                                                                                     go to summing amp D          http://www.west.asu.edu/rlerman
                                                                                 10K                          (as above)

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Audio schematics2.1

  • 1. Piezo Disks, Audio Schematics and a Condenser Mic The schematics and diagrams here are provide the basis for sonic investigations using piezo disks and mics along with the construction of practical preamps and flexible compact audio mixers. The diagram for making a 'plinky' describes the process for soldiering a piezo disk and attaching to it harpsichord wire which when plucked or heated will release an astonishing array of sounds. By choosing to not attach the small pieces of harpsichord wire to the disks, one will make a very sensitive contact microphone. Piezo disks are available for many sources and have the virtue of being inexpensive, rugged and sensitive. They are incredible contact devices--they're use is limited only by imagination, and ingenuity. They may be taped to any surface--use care when attaching to instruments so as not to damage finished surfaces. I have used them for more than twenty years to amplify (in live performances) and/or to record: automobile antennae raindrops bamboo plants barbed wire fences skateboards bowed bamboo tubes slinkys bicycle wheels snowfall on grass mats boat gunwales spider webs bridges toys burning adhesive on metal tape trees cactus thorns tuning forks through steel wire credit cards voices through paper floppy disks voices through metal cans heartbeats and pulse wind blowing over rocks heated metal wind harps insects window screens ............ The condenser Microphone is small, fairly rugged and good for putting inside of small objects, guitars, violins, etc. When using them inside of instruments, I strongly advise to keep the levels low--just a bit above line level can be very effective. The diagrams and schematics may be freely shared. I would appreciate the acknowledgment when they have proven useful. Richard Lerman pzo.lerman@asu.edu Web Site Home http://www.west.asu.edu/rlerman
  • 2. How to Solder a Piezo Disk and SOLDERING DETAILS make a Contact Microphone 1. Tin both the inside or "hot" wire and shield 2. Apply a small pool of solder about 12mm x 4 mm Note: Piezo Brass Disks Richard Lerman (1/2" x 1/4") to the brass for the shield wire or 'benders' are © 1985, 1998 3. Hold tinned shield wire on this pool with available as surplus soldering iron. Tinned shield will flow into the solder pool making both a very In the US, the best strong solder connection and strain relief current source is: 4. To solder onto piezo ceramic, you must use a very clean soldering Projects Unlimited KBI 4410 or KBI 3013 phone or RCA plug iron--about 20 watts maximum 3680 Wyse Road are good disks to use 5. Apply very small pool of solder to the Dayton, OH 45414 from Projects Unlimited piezo disk 513-890.1918 6. While holding insulated wire, reheat solder pool and put tinned end of wire into pool. other sources are Shielded wire strip wire about All Electonics in L.A. [ca. 3 m. long] 1/4 " or 6mm. & Radio Shack/Tandy leave insulation NOTE: if you make this wire longer on inside wire than it needs to be, there will be less stress on this solder connection, solder pools which is weaker than the other This drawing may be distributed and shared. If cited, please credit the author shield wire soldered to brass of piezo disk pzo.lerman@asu.edu Web Site Home http://www.west.asu.edu/rlerman shielded audio cable
  • 3. HOW TO MAKE A PLINKY Richard Lerman © 1985, 1990 Different lengths of #2 thru #7 harpsichord wire phone or RCA plug soldered to back of piezo disk Shielded wire Note: Piezo Brass Disks [ca. 3 m. long] or 'benders' are readily available as surplus items & are also available at All Electronics in LA & at Radio Shack DETAILS of SOLDERING strip wire about 1. Make solder pools on BACK of piezo disk 1/4 " or 6mm. 2. One at a time, hold soldering iron to solder pool while holding length of harpsichord wire in the pool--allow to cool leave insulation 3. Tin both the inside or "hot" wire and on inside wire the shield 4. Apply a small pool of solder about 12mm x 4 mm solder pools (1/2" x 1/4") to the brass for the shield wire 5. Hold tinned shield wire on this pool with soldering iron. Tinned shield will flow into the solder pool making both a very strong solder connection and strain relief 6. To solder onto piezo ceramic, you shield wire soldered must use a very clean soldering to brass of piezo disk iron--about 20 watts maximum 7. Apply very small pool of solder to the shielded audio cable piezo disk 8. While holding insulated wire, reheat solder pzo.lerman@asu.edu pool and put tinned end of wire into pool. Web Site Home http://www.west.asu.edu/rlerman HINT: if you make this wire longer than it has to be, there will be less stress on the solder connection (see below)
  • 4. Schematic for preamps for piezo disks Richard Lerman ©1990 This is a good, and quiet preamp for any piezo disk applications. There are other variations and combinations that work better. A preamp made in a single stage will be quieter, but usually, electronic noise is not a factor in working with Piezo materials. The buffer stage here is basically an impedance changer. Because the gain is kept relatively low, the slew rate, (how fast the preamp can respond) works well with little distortion. Because the impedance has been changed by the first stage, the larger gain of the second stage is less of a problem. Use any power supply from + 9 volts to + 18 volts. This can be run - - from two 9 volt batteries. Some of the newer chips on the market can be run with only one battery. Explore BUFFER STAGE SECOND STAGE 220 pf INPUT 220 K .1 mf 100K OUTPUT 10 mf 100 K - 2 + 8 100 Ω 3 4 1 10K - .1 mf 50K 6 100 Ω + 7 5 + IC = TL072 or equivelant Gain 220K/100K = 2.2 GAIN 100K/10K = 10 = pin number of chip TOTAL MAXIMUM GAIN is 2.2 x 10 = 22 = positive voltage = negative voltage pzo.lerman@asu.edu Web Site Home http://www.west.asu.edu/rlerman pin 1 = out amp a pin 5 = non inverting in amp b NOTE: TL072 is from Texas Instruments. pin 2 = inverting in amp a pin 6 = inverting in amp b 5532 chips from Signetics are quieter, pin 3 = non-inverting in amp a pin 7 = out amp b but the large voltage input from some pin 4 = negative voltage pin 8 = positive voltage piezo applications can destroy the inputs of these chips.
  • 5. Preamp/Mixer = pin number on chip = positive voltage = negative voltage Richard Lerman pzo.lerman@asu.edu 220 pf INPUT Summing or Mixing Stage 470 K .1 mf higher value gives 10K up to 30K more gain--careful 10 mf 100 K - 2 + 8 100 Ω 1 10K - 3 4 100 Ω .1 mf 50K 6 + 7 5 220 pf + IC = TL072 or equivelant INPUT 470 K .1 mf 10 mf 100 K - Use 50 K or 100K audio 2 taper pots + 8 100 Ω 1 3 4 10K .1 mf 50K + ETC. You can add as may of these 10K as you like but be reasonable Web Site Home http://www.west.asu.edu/rlerman
  • 6. HOW TO MAKE A small CONDENSER MIC Richard Lerman © 1998 pzo.lerman@asu.edu mic capsules available from Web Site Home Digi-Key: Part # P-9932 http://www.west.asu.edu/rlerman small microphone call 1-800-DIG-IKEY capsule--others also available 35 mm. plastic film can for wire, 2 electronic parts, and 3 to 9 volt battery to power mic capsule phone or RCA plug shielded wire [ca. 3m. long] shielded wire twist the shield [ca 4 cm. long] wire tightly bottom view of mic capsule strip shielded wire showing the 2 solder pools about 6-8mm side without tab is strip inside or hot the side with tab both the audio and wire about 2 mm is the ground battery connection and, this is about 4 times life-size Soldering Details -- Tin both shield wire and hot wire, then cut to same length -- Carefully heat solder pool for the hot wire on the mic capsule and wire from mic capsule insert hot wire--allow to cool inserted thru small hole -- Carefully heat solder pool for the near edge of film can lid ground, and insert shield wire-- allow to cool -- Apply hot glue or epoxy around mic + capsule and wire tape or hot glue solder connections inside film can - . + - wire to plug inserted 3 or 9 volt battery thru small hole near edge - goes to shield of film can bottom + goes to 2.2K Ω resistor
  • 7. This pot adjusts gain 6 In 4 Out Matrix Mixer pzo.lerman@asu.edu from 0 to 5 Richard Lerman © 1983, 92 47 pf Channels the 10Ω resistor is 10K 50K 1-6 optional--it protects + 10K against a chip failure - 10 Ω 10K The cue out for each 10 mf channel is independent of - the summing amps below + [1/2 TLO72] [1/2 TLO72] + 47 pf 10K each input has 4 voltage - all voltage followers A followers for isolation A go to summing amp A from the other op amps + 100K - 100 Ω in the matrix 10K + 1/2 Signetics 5532- this chip on the output each voltage follower can drive a 600 Ω line is1/4 of a TL074 chip - B + all voltage followers B go to summing amp B 10K (as above) positive 9 to 15 volts 47 pf 10K negative 9 to 15 volts - all voltage followers C C go to summing amp C + - 100 Ω It is also wise to place a 10K 0.1mf capacitor from voltage to ground near + each chip for bypass. - D + all voltage followers D Web Site Home go to summing amp D http://www.west.asu.edu/rlerman 10K (as above)