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Dutch Approach




      The Dutch approach

      The experience in the Netherlands
      from 1991 till f- gasses regulation in 2011

      Jan Reijmers info@stek.nl


                    Thematic Meeting Hungary 19-10-11   1
Dutch Approach




     Introduction
     STEK organisation
     STEK assessment for personell
     EN 378 EN 13313
     Facts & figures
     SPARK project

                 Thematic Meeting Hungary 19-10-11   2
Dutch Approach


  Introduction


    • 1966 Grasso/Grenco different kind RAC jobs
    • 1989 Head Education departement till 1999
    • 1992 Chairman STEK Assessment committee
    • 1999 Consultant in the NL and EU RAC industry
    • 2001/2005 AREA Refrigeration Craftsman projectleader
    • 2006/2008 Involved by F gasses nr. 842/2006 art 5/ nr. 303/2008
          is bases on format AREA Refrigeration Craftsman
    • 2007 Chairman of WG 04 TC 182 of CEN revision EN 13313
           agian AREA Refrigeration Craftsman lay the foundation
    • 2010 EN 13313 come into force
                      Thematic Meeting Hungary 19-10-11       3
Dutch Approach

  STEK

           Dutch Foundation for emission
          prevention in the RAC industry
                    since 1992

  (Foundation for the authorisation of handling refrigerants
    during installation and maintenance of RAC equipment)


                      Thematic Meeting Hungary 19-10-11        4
Dutch Approach

What’s STEK?

  • Private foundation of all RAC stakeholders
  • under governmental responsibility
  • A Board of experts with the representatives of
    the RAC stakeholders
  • Main objective is to reach environmental goals



                  Thematic Meeting Hungary 19-10-11   5
Dutch Approach

What’s STEK?

                                     Ministry of Environment



                                        STEK Board


   Board of experts for Assesment personnel           Board of experts for Auditing Companies
   NVKL- Uneti/VNI – Nekovri                          Uneti/VNI – Nekovri - CBL – BOVAG
   FNLI - TRTA - VERAC                                TRTA – VERAC – TREND21


         Assessors & locations                          independed bodies & inspectors

                                Thematic Meeting Hungary 19-10-11                      6
Dutch Approach

 Official Body STEK in the Netherlands




  Enforcement Guidelines for:

  1. RAC Technician/Craftsman

  2. RAC companies


                      Thematic Meeting Hungary 19-10-11   7
Dutch Approach

 STEK Technician


  Guidelines for Qualification for STEK Technician:

  •   According F gasses regulation nr. 303/2008
  •   According EN 13313




                       Thematic Meeting Hungary 19-10-11   8
Dutch Approach

 Official Body STEK in the Netherlands


  Enforcement Guidelines for STEK Installers
  • Technical requirements
  • Registration system of refrigerants used for new installation and
    repair
  • Preventive leak proof system inspections
  • Procedures for installing, tightness test, repair of RAC equipment
  • Requirements/tools for equipment of STEK certified technicians.



                        Thematic Meeting Hungary 19-10-11        9
Dutch Approach

 The start of STEK 1992

  By the start of the STEK system we used a Bottom-up approach
  The reason 95% are Small & medium Enterprises (SME) with an
    average of 2 till 10 employees.
  Most of the time the Boss of the company did the first assessment

  The content of the Assessment:
  • Theoretical 25 multiple choice questionnaire (0,5 hr)
  • Brazing & Assembling (2hr)
  • Refrigerant Handling (2hr)
  • Installation Inspection (2hr) (since 2010)

                       Thematic Meeting Hungary 19-10-11       10
Dutch Approach

 STEK Technician

                                                                       module




                                                                                 Installation &



                                                                                                   Certificate A


                                                                                                                   Certificate B
                                                                    Assembling
                                                      Refrigerant
                                        Theoritical




                                                                                   Inspection
                                                                     Braxing &
                                                       Handling




                                                                                                      EPBD


                                                                                                                      EPBD
    Assessment format/module
  F-gassen
  category Assessment format       TH                 K&H           S&M          I&I              EPBD A EPBD B

     I           Full assessment    I                 I = II        I = II        I               = Cat I
                  Re-assessment     I                 I = II        I = II        I
   Time span per module in hours   0,5                  2             2          1,5


                            Thematic Meeting Hungary 19-10-11                                                                      11
Dutch Approach

  EN 378 Relation EN 13313

   Part 1 EN 378 1 2008
   Definitions
   3.8 Miscellaneous
   3.8.1 competence
   ability to perform satisfactorily the activities within an occupation
   NOTE Levels of competence are defined in EN 13313.
   Bibliography
   [7] EN 13313, Refrigerating systems and heat pumps — Competence of personnel

   Part 2 EN 378 2 2008
   2 Normative references
   The following referenced documents are indispensable for the application of this document. For
   dated references, only the edition cited applies. For undated references, the latest edition of the
   referenced document (including any amendments) applies.
   7 EN 13313:, Refrigerating systems and heat pumps — Competence of personnel


                                   Thematic Meeting Hungary 19-10-11                              12
Dutch Approach


    Explanation content of EN 13313

                  Explanation
             Job Competence                                                                                                Core Activities
                                                                                                                                                                                                                                                  Monitoring
 1.1 Domain name




                                                                                                                                                      Leakage checking




                                                                                                                                                                                                     Decommisioning
                                                                                                           Commissioning
                                                            Pre-assembling




                                                                                                                                                                                       Maintenance
 Description of the competence




                                                                                                                                                                         Maintenance
                                                                                                                                                                                                                                                   The National Authorities to certify




                                                                                                                                                                                                                                    Dismantling
                                                                                            Putting into




                                                                                                                                                                                                                      Refrigerant
                                                                             Installation




                                                                                                                                        Inspection




                                                                                                                                                                                                                      Removing
                                                                                             Operation




                                                                                                                            Operating

                                                                                                                                         In-service
                                                   Design




                                                                                                                                                                           General


                                                                                                                                                                                         Circuit
                                                                                                                                                                                                                                                  Qualification have to make sure that
                                                                                                                                                                                                                                                  European and National Regulations,
        The RAC person is capable …………= A                                                                                                                                                                                                         Directives and Norms are complied
        description of the competence
                                                                                                                                                                                                                                                  with particular as mentioned below

 Success Criteria = an active description of the
 explicite part of a competence what can be
 measured                                                    art par nr accoording Terms and definitions of EN 13313
        select a ……..Component                     LE       BA               BA              FO
        Explain the function of a component or     FO       BA               BA              BA            BA               BA BA BA BA                                                 BA           BA                BA                         EN 13313
        Install a component                                 BK               FO              BK            BA               BA BA BA BA                                                 FO           FO                FO                         prEN 378-2 art. 5.1
        Connect a Component                                 BK               FO              BK            BA               BA BA BA BA                                                 FO           FO                FO           BA            prEN 378-2 art. 5.1
        Adjust a component                                  BK               FO              BK            BA               WK WK WK WK                                                 FO           FO                FO                         prEN 378-2 art. 5.1
        Install the oil return system                       BK               FO              BK            BA               BA BA BA BA                                                 FO           FO                FO                         prEN 378-2 art. 5.1
        Fit a …………………..                                                                                                                                                                                                                           EN 13313




                                                                      Thematic Meeting Hungary 19-10-11                                                                                                                                                                 13
Dutch Approach


   Example Basic Thermodynamics
                                                                                        EN 13313 article 3. Terms and Definitions of the
                   Basic thermodynamics                                                                 workprocesses




                                                                                                                                                                     Leakage checking




                                                                                                                                                                                                      Decommisioning
                                                                                                                           Commissioning
                                                                            Pre-assembling




                                                                                                                                                                                        Maintenance

                                                                                                                                                                                        Maintenance




                                                                                                                                                                                                                                     Dismantling
                                                                                                            Putting into




                                                                                                                                                                                                                       Refrigerant
                                                                                             Installation




                                                                                                                                                       Inspection




                                                                                                                                                                                                                       Removing
                                                                                                             Operation



                                                                                                                                           Operating
                                                                                                                                                        In-service




                                                                                                                                                                                          General
                                                                   Design




                                                                                                                                                                                          Circuit
     The person is capable of giving a theoretical explanation
              about a system filled with refrigerant




                             to assess                             3.7      3.8              3.9             3.10 3.11 3.12 3.13 3.14 3.15 3.16 3.17 3.18 3.19

    Know the basic SI units as for temperature, pressure, mass,    LE       BA               BA               WK           WK              WK            WK          WK                  BA   WK      BA                 WK
    density, energy
    Understand basic refrigeration terms as:
    Superheat, High Side, Heat of Compression, Enthalpy,
                                                                   LE                        BA               FO           FO              WK            WK          WK                  BA    FO     BA                 WK
    Refrigeration Effect, Low Side, Sub-cooling, Vapor Quality,
    Saturated Suction
    Describe the lines of a Log P/h chart of a refrigerant         LE                        BA               WK           WK              WK            WK          BA                  BA    BA     BA                 BA
    Use the saturation tables of a refrigerant                     LE                        BA               WK           WK              WK            WK          BA                  BA    BA     BA                 BA
    Draw a scheme of a single compression refrigeration cycle      LE                        BA               WK           WK              WK            WK          BA                  BA    BA     BA                 BA
    understand the meaning of different kind of pressures (e.g.
                                                                   LE       BA               BA               WK           WK              WK            WK          WK                  BA    FO     BA                 BA
    design,gauge,strength,leakage test)


    Result: The person has proved the knowledge of refrigeration
    systems

                                                  Thematic Meeting Hungary 19-10-11                                                                                                                                                  14
Dutch Approach


     Example Components
                                                                    EN 13313 article 3. Terms and Definitions of the workprocesses                                                                                                                                     Monitoring
      Components of refrigeration systems EN 378-1




                                                                                                                                                                 Leakage checking




                                                                                                                                                                                                                Decommisioning
                                                                                                                       Commissioning
                                                                        Pre-assembling
                                                                                                                                                                                                                                                             The National Authorities to certify




                                                                                                                                                                                                  Maintenance
                                                                                                                                                                                    Maintenance




                                                                                                                                                                                                                                               Dismantling
                                                                                                        Putting into




                                                                                                                                                                                                                                 Refrigerant
                                                                                         Installation




                                                                                                                                                   Inspection




                                                                                                                                                                                                                                 Removing
                                                                                                         Operation



                                                                                                                                       Operating
                                                                                                                                                                                                                                                              Qualification have to make sure




                                                                                                                                                    In-service
                                                               Design




                                                                                                                                                                                      General

                                                                                                                                                                                                    Circuit
     The approved person must be capable to execute the
                                                                                                                                                                                                                                                                that European and National
     mentioned activities by the folowing components of a
                circiut filled with refrigerant
                                                                                                                                                                                                                                                             Regulations, Directives and Norms
                                                                                                                                                                                                                                                              are complied with particular as
                                                                                                                                                                                                                                                                      mentioned below

                             to assess                        3.7       3.8              3.9             3.10 3.11 3.12 3.13 3.14 3.15 3.16 3.17 3.18 3.19
  The circuit (RAC installation)                               LE       BA               WK               FO           FO              WK           WK           WK                  WK             FO          WK                 FO          BA
  Compressor                                                   LE       BA               WK               FO           FO              WK           WK           WK                  WK             FO          WK                 FO          BA
  lubrication system                                           LE       BA               WK               FO           FO              WK           WK           WK                  WK             FO          BA                 BA          BA
  capacity control                                             LE       BA               WK               FO           FO              WK           WK           WK                  WK             FO          BA                 BA          BA
  Pressure vessel                                              LE       BA               WK               FO           FO              WK           WK           WK                  WK             FO          WK                 FO          BA
  Condensor                                                    LE       BA               WK               FO           FO              WK           WK           WK                  WK             FO          WK                 FO          BA
  Gas cooler                                                   LE       BA               WK               FO           FO              WK           WK           WK                  WK             FO          WK                 FO          BA
  Liquid receiver                                              LE       BA               WK               FO           FO              WK           WK           WK                  WK             FO          WK                 FO          BA
  Liquid separator                                             LE       BA               WK               FO           FO              WK           WK           WK                  WK             FO          WK                 FO          BA
  Evaporator                                                   LE       BA               WK               FO           FO              WK           WK           WK                  WK             FO          WK                 FO          BA
  Defrostingsystems of an evaporator                           LE       BA               WK               FO           FO              WK           WK           FO                  WK             FO          WK                 BA          BA
  expansion devices                                            LE       WK               FO               FO           FO              WK            WK          FO                   WK            FO          FO                 FO          BA
  Preassembled units                                           LE                        WK               FO           FO              WK            WK          FO                   WK            FO          WK                 FO
  Strength test (pressure)                                     LE       BA               WK               FO           FO              BA            BA          BA                   BA            WK          WK                 BA
  Leakage test (tightness pressure test)                       LE       BA               WK               FO           FO              BA            BA          BA                   BA            FO          WK                 BA
  Evacuation of moisture and non-condensable gasses           BA        BA               WK               FO           FO              BA            BA          BA                   BA            FO          WK                 BA
  Vacuum test                                                 BA        BA               WK               FO           FO              BA            BA          BA                   BA            FO          WK                 BA
  charge of refrigerant                                        LE       BA               WK               FO           FO              WK           WK           WK                  WK             FO          WK                 FO
  Fill the system with refrigerant                            BA        BA               BA               FO           FO              BA            BA          BA                   BA            FO          WK                 BA
  Check the charge of refrigerant                             BA                                          FO           FO              WK            WK          WK                   WK            FO          WK                 WK          BA
  Fill in all the legal required documents and certificates
                                                              Thematic Meeting Hungary 19-10-11
                                                              BA                         BA               FO           FO              FO            FO          FO                   FO            FO          FO                 FO          FO                                     15
Dutch Approach


     Example Communication

  Communication                                                                    EN 13313 article 3. Terms and Definitions of the                                                                                             Monitoring




                                                                                                                                                                       Decommisioning
                                                                                                                       Commissioning
                                                                        Pre-assembling
                                                                                                                                                                                                                    The National Authorities to certify




                                                                                                                                                   Maintenance

                                                                                                                                                   Maintenance




                                                                                                                                                                                                      Dismantling
                                                                                                        Putting into




                                                                                                                                                                                        Refrigerant
                                                                                         Installation




                                                                                                                                                    Inspection




                                                                                                                                                                                        Removing
                                                                                                         Operation



                                                                                                                                       Operating
                                                                                                                                                                                                                     Qualification have to make sure




                                                                                                                                                     In-service


                                                                                                                                                      checking
                                                                                                                                                      Leakage

                                                                                                                                                       General
                                                               Design




                                                                                                                                                       Circuit
  The RAC person is capable of informing a client about
                                                                                                                                                                                                                       that European and National
  the working procedures and the use of the refrigeration
  system.
                                                                                                                                                                                                                    Regulations, Directives and Norms
                                                                                                                                                                                                                     are complied with particular as
                                                                                                                                                                                                                             mentioned below

                                                               3.7      3.8              3.9             3.10 3.11 3.12 3.13 3.14 3.15 3.16 3.17 3.18 3.19
  Arrange an appointment with the client                       LE                        BA               WK           FO              FO          BA   FO   BA   FO   WK                 WK          BA            F-gas regulation
  Properly inform the client about the method of operation of
                                                               LE                        BA               WK           FO              FO          BA   FO   BA   FO   WK                 WK          BA
  the refrigeration system
  Consider the client's wishes                                 LE                        BA               FO           FO              BA          BA   BA   BA   WK   WK                 WK          BA            F-gas regulation
  Write a report about the condition of one or more components WK                        BA               FO           FO              BA          BA   BA   BA   WK   WK                 WK          BA
  Take the decision to repair of one or more components        LE       BA               BA               BA           BA              BA          BA   FO   FO   FO   WK                 WK

                                                               LE       BA               BA               BA           BA              BA          BA   FO   FO   FO   WK                 WK
  Take the decision to replace of one or more components
  Advise the client about maintenance planning                 LE                        BA               BA           BA              WK          WK   WK   WK   FO   WK                 WK                        F-gas regulation
  Advise the client on saving energy                           LE                        BA               BA           BA              WK          WK   WK   WK   WK   WK                 WK                        F-gas regulation
  Make the client aware of environmental issues                LE                        BA               FO           FO              WK          WK   WK   WK   WK   WK                 WK                        F-gas regulation
  Advise the client on safety issues                           LE                        BA               FO           FO              WK          WK   WK   WK   WK   WK                 WK
  Process client complaints                                    LE                        BA               BA           BA              WK          WK   WK   WK   WK   WK                 WK                        F-gas regulation
  Advise the client with regard to shutting down the
                                                               LE                        BA               BA           BA              WK          WK   WK   WK   FO   WK                 WK                        F-gas regulation
  refrigeration system
  Explain to the client the work procedures                   WK                         BA               FO           FO              BA          BA   BA   BA   WK   WK                 WK                        F-gas regulation
  Explain to the client the content of a report               WK                         BA               FO           FO              BA          BA   BA   BA   WK   WK                 WK                        F-gas regulation




                                                               Thematic Meeting Hungary 19-10-11                                                                                                                                             16
Dutch Approach


   Level of Assessment
           Basic Appreciation                      BA
   The level of expertise required to
  discuss main elements of the Skill
  Area with others. Typically:                               Theoretical assessment
  -     Recognises the importance of
  the Skill Area to business and
  society, and its relevance to own job.                     Practical assessment
  -     Interprets information on the
  Skill Area for own tasks
  -     Knows where to obtain
  professional help in the Skill Area.


          Working Knowledge                        WK
  The level of expertise required for
  direct involvement in the decisions and
  actions of the Skill Area. Typically:                      Theoretical assessment
  - Assesses and diagnoses issues in the
  Skill Area;                                                Practical assessment
  - Provides reasoned challenges to
  specialists in the Skill Area;
  - Supervises or directly works with
  practitioners of the Skill Area.
                                Thematic Meeting Hungary   19-10-11             17
Dutch Approach


   Level of Assessment
           Fully Operational                  FO
   The level of expertise required to
  perform personally the majority of the
  activities of the Skill Area. Typically:            Theoretical assessment
  - Performs all normal activities in the             Practical asessment
  - Resolves problems and makes
  improvement in the Skill Area;
  - Applies and adapts best practice in
  the Skill Area to local
  conditions;



              Leading Edge                     LE
   The level of expertise required for
  significant development of the Skill                Theoretical assessment
   This Skill Level applies to a small
  minority of positions and individuals.              Practical assessment
  - Creates major innovations in the Skill
  - Creates best practice in the Skill
  - Acts as a recognised reference point
  for the Skill Area.


                               Thematic Meeting Hungary 19-10-11               18
3
                                    2
                                    1



                                    4
                                             F gasses category


                                                   Design
                                                                                                                       Dutch Approach




                                        X
                                        X
                                               Pre-assembling




                                        X
                                        X
                                                 Installation




                                        X
                                        X
                                            Putting into Operation




                                        X
                                        X
                                               Commissioning




                                    X
                                                  Operating



                                        X
                                        X
                                            In-service Inspection
                                                                     EN 13313
                                                                                EN 13313 in comparison with F gasses




                                        X

                                    X
                                        X
                                        X     Leakage checking

                                    X
                                        X




Thematic Meeting Hungary 19-10-11
                                            General Maintenance
                                        X
                                        X




                                             Circuit Maintenance
                                        X
                                        X




                                              Decommisioning
                                        X
                                        X
                                        X




                                            Removing Refrigerant
                                        X
                                        X
                                        X




                                                 Dismantling
19
Dutch Approach

  Facts & Figures


  • STEK: public private partnership (foundation) with
    18 years of experience
  • Certification of personnel: 24.000 diploma’s
  • Certification of installers: 2000 stationary
  • Auditing through independant bodies every 18/24
    months (audit of installer and installations by end-
    user)
  • Assessment by STEK assessors
  • No Training/Education: is for the free market
                     Thematic Meeting Hungary 19-10-11   20
Dutch Approach

  Facts & Figures

   High awareness about the environmental impact of RAC & heat pump
    equipment by the industry sector, including certified installers, their personnel
    and operators
   Equipment quality improved. Equipment manufacturers and installers
    increased the quality of both equipment (longer life cycle) and services
   Operators/and-users benefit from a higher reliability of their systems and thus
    higher productivity of their own activities
   Lower operational costs for operators due to professional leak checks resulting
    in direct refrigerant and spare part savings. Leak-tight equipment, ensuring
    optimal refrigerant charge, also results in higher energy performance.
   Higher quality education and training through assessment structure
   Real leakage rate figures based on the refrigerant registration by certified
    installers. Emission figures 3-5 % depending on refrigerant/application
                            Thematic Meeting Hungary 19-10-11                21
Dutch Approach

  Facts & Figures

     • 8000 Active STEK-technician/year
     • STEK fee for installers = € 500 per STEK-Technician/year
        • Average yearly STEK installers fee: by 3 STEK
          technicians € 750
        • Overhead costs: € 125 per STEK technician
     • Productivity: 1500 hours per STEK Technician/year
                                 Result
               STEK system costs per STEK
                    Technician/hour:
                  € 0,33 (€ 500/1500hr)
                     Thematic Meeting Hungary 19-10-11    22
Dutch Approach


    SPARK Project


       EU Leonardo da Vinci project 2010 - 2012
       Partners: B, UK, D, H, and NL
       To develop a test for new RAC personnel
       For the Job profile’s
          Craftsman Category I
          Craftsman Category II
          Installation technician under supervision Category I
          Recovory Technician Category III
          Tecnician only leaking/tightness check Category IV
          Heat pump installer circuit content below 3 kgr without breaking in
             the circuit

                            Thematic Meeting Hungary 19-10-11                    23
Dutch Approach




  The Dutch approach

  The sheets and other documention available on
  USB Stick

  Thank you for your attention


  Jan Reijmers info@stek.nl Meeting Hungary 19-10-11
                     Thematic                          24

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The Duch approch - Netherlands experience from 1991 till F-gas regulation in 2011

  • 1. Dutch Approach The Dutch approach The experience in the Netherlands from 1991 till f- gasses regulation in 2011 Jan Reijmers info@stek.nl Thematic Meeting Hungary 19-10-11 1
  • 2. Dutch Approach Introduction STEK organisation STEK assessment for personell EN 378 EN 13313 Facts & figures SPARK project Thematic Meeting Hungary 19-10-11 2
  • 3. Dutch Approach Introduction • 1966 Grasso/Grenco different kind RAC jobs • 1989 Head Education departement till 1999 • 1992 Chairman STEK Assessment committee • 1999 Consultant in the NL and EU RAC industry • 2001/2005 AREA Refrigeration Craftsman projectleader • 2006/2008 Involved by F gasses nr. 842/2006 art 5/ nr. 303/2008 is bases on format AREA Refrigeration Craftsman • 2007 Chairman of WG 04 TC 182 of CEN revision EN 13313 agian AREA Refrigeration Craftsman lay the foundation • 2010 EN 13313 come into force Thematic Meeting Hungary 19-10-11 3
  • 4. Dutch Approach STEK Dutch Foundation for emission prevention in the RAC industry since 1992 (Foundation for the authorisation of handling refrigerants during installation and maintenance of RAC equipment) Thematic Meeting Hungary 19-10-11 4
  • 5. Dutch Approach What’s STEK? • Private foundation of all RAC stakeholders • under governmental responsibility • A Board of experts with the representatives of the RAC stakeholders • Main objective is to reach environmental goals Thematic Meeting Hungary 19-10-11 5
  • 6. Dutch Approach What’s STEK? Ministry of Environment STEK Board Board of experts for Assesment personnel Board of experts for Auditing Companies NVKL- Uneti/VNI – Nekovri Uneti/VNI – Nekovri - CBL – BOVAG FNLI - TRTA - VERAC TRTA – VERAC – TREND21 Assessors & locations independed bodies & inspectors Thematic Meeting Hungary 19-10-11 6
  • 7. Dutch Approach Official Body STEK in the Netherlands Enforcement Guidelines for: 1. RAC Technician/Craftsman 2. RAC companies Thematic Meeting Hungary 19-10-11 7
  • 8. Dutch Approach STEK Technician Guidelines for Qualification for STEK Technician: • According F gasses regulation nr. 303/2008 • According EN 13313 Thematic Meeting Hungary 19-10-11 8
  • 9. Dutch Approach Official Body STEK in the Netherlands Enforcement Guidelines for STEK Installers • Technical requirements • Registration system of refrigerants used for new installation and repair • Preventive leak proof system inspections • Procedures for installing, tightness test, repair of RAC equipment • Requirements/tools for equipment of STEK certified technicians. Thematic Meeting Hungary 19-10-11 9
  • 10. Dutch Approach The start of STEK 1992 By the start of the STEK system we used a Bottom-up approach The reason 95% are Small & medium Enterprises (SME) with an average of 2 till 10 employees. Most of the time the Boss of the company did the first assessment The content of the Assessment: • Theoretical 25 multiple choice questionnaire (0,5 hr) • Brazing & Assembling (2hr) • Refrigerant Handling (2hr) • Installation Inspection (2hr) (since 2010) Thematic Meeting Hungary 19-10-11 10
  • 11. Dutch Approach STEK Technician module Installation & Certificate A Certificate B Assembling Refrigerant Theoritical Inspection Braxing & Handling EPBD EPBD Assessment format/module F-gassen category Assessment format TH K&H S&M I&I EPBD A EPBD B I Full assessment I I = II I = II I = Cat I Re-assessment I I = II I = II I Time span per module in hours 0,5 2 2 1,5 Thematic Meeting Hungary 19-10-11 11
  • 12. Dutch Approach EN 378 Relation EN 13313 Part 1 EN 378 1 2008 Definitions 3.8 Miscellaneous 3.8.1 competence ability to perform satisfactorily the activities within an occupation NOTE Levels of competence are defined in EN 13313. Bibliography [7] EN 13313, Refrigerating systems and heat pumps — Competence of personnel Part 2 EN 378 2 2008 2 Normative references The following referenced documents are indispensable for the application of this document. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. 7 EN 13313:, Refrigerating systems and heat pumps — Competence of personnel Thematic Meeting Hungary 19-10-11 12
  • 13. Dutch Approach Explanation content of EN 13313 Explanation Job Competence Core Activities Monitoring 1.1 Domain name Leakage checking Decommisioning Commissioning Pre-assembling Maintenance Description of the competence Maintenance The National Authorities to certify Dismantling Putting into Refrigerant Installation Inspection Removing Operation Operating In-service Design General Circuit Qualification have to make sure that European and National Regulations, The RAC person is capable …………= A Directives and Norms are complied description of the competence with particular as mentioned below Success Criteria = an active description of the explicite part of a competence what can be measured art par nr accoording Terms and definitions of EN 13313 select a ……..Component LE BA BA FO Explain the function of a component or FO BA BA BA BA BA BA BA BA BA BA BA EN 13313 Install a component BK FO BK BA BA BA BA BA FO FO FO prEN 378-2 art. 5.1 Connect a Component BK FO BK BA BA BA BA BA FO FO FO BA prEN 378-2 art. 5.1 Adjust a component BK FO BK BA WK WK WK WK FO FO FO prEN 378-2 art. 5.1 Install the oil return system BK FO BK BA BA BA BA BA FO FO FO prEN 378-2 art. 5.1 Fit a ………………….. EN 13313 Thematic Meeting Hungary 19-10-11 13
  • 14. Dutch Approach Example Basic Thermodynamics EN 13313 article 3. Terms and Definitions of the Basic thermodynamics workprocesses Leakage checking Decommisioning Commissioning Pre-assembling Maintenance Maintenance Dismantling Putting into Refrigerant Installation Inspection Removing Operation Operating In-service General Design Circuit The person is capable of giving a theoretical explanation about a system filled with refrigerant to assess 3.7 3.8 3.9 3.10 3.11 3.12 3.13 3.14 3.15 3.16 3.17 3.18 3.19 Know the basic SI units as for temperature, pressure, mass, LE BA BA WK WK WK WK WK BA WK BA WK density, energy Understand basic refrigeration terms as: Superheat, High Side, Heat of Compression, Enthalpy, LE BA FO FO WK WK WK BA FO BA WK Refrigeration Effect, Low Side, Sub-cooling, Vapor Quality, Saturated Suction Describe the lines of a Log P/h chart of a refrigerant LE BA WK WK WK WK BA BA BA BA BA Use the saturation tables of a refrigerant LE BA WK WK WK WK BA BA BA BA BA Draw a scheme of a single compression refrigeration cycle LE BA WK WK WK WK BA BA BA BA BA understand the meaning of different kind of pressures (e.g. LE BA BA WK WK WK WK WK BA FO BA BA design,gauge,strength,leakage test) Result: The person has proved the knowledge of refrigeration systems Thematic Meeting Hungary 19-10-11 14
  • 15. Dutch Approach Example Components EN 13313 article 3. Terms and Definitions of the workprocesses Monitoring Components of refrigeration systems EN 378-1 Leakage checking Decommisioning Commissioning Pre-assembling The National Authorities to certify Maintenance Maintenance Dismantling Putting into Refrigerant Installation Inspection Removing Operation Operating Qualification have to make sure In-service Design General Circuit The approved person must be capable to execute the that European and National mentioned activities by the folowing components of a circiut filled with refrigerant Regulations, Directives and Norms are complied with particular as mentioned below to assess 3.7 3.8 3.9 3.10 3.11 3.12 3.13 3.14 3.15 3.16 3.17 3.18 3.19 The circuit (RAC installation) LE BA WK FO FO WK WK WK WK FO WK FO BA Compressor LE BA WK FO FO WK WK WK WK FO WK FO BA lubrication system LE BA WK FO FO WK WK WK WK FO BA BA BA capacity control LE BA WK FO FO WK WK WK WK FO BA BA BA Pressure vessel LE BA WK FO FO WK WK WK WK FO WK FO BA Condensor LE BA WK FO FO WK WK WK WK FO WK FO BA Gas cooler LE BA WK FO FO WK WK WK WK FO WK FO BA Liquid receiver LE BA WK FO FO WK WK WK WK FO WK FO BA Liquid separator LE BA WK FO FO WK WK WK WK FO WK FO BA Evaporator LE BA WK FO FO WK WK WK WK FO WK FO BA Defrostingsystems of an evaporator LE BA WK FO FO WK WK FO WK FO WK BA BA expansion devices LE WK FO FO FO WK WK FO WK FO FO FO BA Preassembled units LE WK FO FO WK WK FO WK FO WK FO Strength test (pressure) LE BA WK FO FO BA BA BA BA WK WK BA Leakage test (tightness pressure test) LE BA WK FO FO BA BA BA BA FO WK BA Evacuation of moisture and non-condensable gasses BA BA WK FO FO BA BA BA BA FO WK BA Vacuum test BA BA WK FO FO BA BA BA BA FO WK BA charge of refrigerant LE BA WK FO FO WK WK WK WK FO WK FO Fill the system with refrigerant BA BA BA FO FO BA BA BA BA FO WK BA Check the charge of refrigerant BA FO FO WK WK WK WK FO WK WK BA Fill in all the legal required documents and certificates Thematic Meeting Hungary 19-10-11 BA BA FO FO FO FO FO FO FO FO FO FO 15
  • 16. Dutch Approach Example Communication Communication EN 13313 article 3. Terms and Definitions of the Monitoring Decommisioning Commissioning Pre-assembling The National Authorities to certify Maintenance Maintenance Dismantling Putting into Refrigerant Installation Inspection Removing Operation Operating Qualification have to make sure In-service checking Leakage General Design Circuit The RAC person is capable of informing a client about that European and National the working procedures and the use of the refrigeration system. Regulations, Directives and Norms are complied with particular as mentioned below 3.7 3.8 3.9 3.10 3.11 3.12 3.13 3.14 3.15 3.16 3.17 3.18 3.19 Arrange an appointment with the client LE BA WK FO FO BA FO BA FO WK WK BA F-gas regulation Properly inform the client about the method of operation of LE BA WK FO FO BA FO BA FO WK WK BA the refrigeration system Consider the client's wishes LE BA FO FO BA BA BA BA WK WK WK BA F-gas regulation Write a report about the condition of one or more components WK BA FO FO BA BA BA BA WK WK WK BA Take the decision to repair of one or more components LE BA BA BA BA BA BA FO FO FO WK WK LE BA BA BA BA BA BA FO FO FO WK WK Take the decision to replace of one or more components Advise the client about maintenance planning LE BA BA BA WK WK WK WK FO WK WK F-gas regulation Advise the client on saving energy LE BA BA BA WK WK WK WK WK WK WK F-gas regulation Make the client aware of environmental issues LE BA FO FO WK WK WK WK WK WK WK F-gas regulation Advise the client on safety issues LE BA FO FO WK WK WK WK WK WK WK Process client complaints LE BA BA BA WK WK WK WK WK WK WK F-gas regulation Advise the client with regard to shutting down the LE BA BA BA WK WK WK WK FO WK WK F-gas regulation refrigeration system Explain to the client the work procedures WK BA FO FO BA BA BA BA WK WK WK F-gas regulation Explain to the client the content of a report WK BA FO FO BA BA BA BA WK WK WK F-gas regulation Thematic Meeting Hungary 19-10-11 16
  • 17. Dutch Approach Level of Assessment Basic Appreciation BA The level of expertise required to discuss main elements of the Skill Area with others. Typically: Theoretical assessment - Recognises the importance of the Skill Area to business and society, and its relevance to own job. Practical assessment - Interprets information on the Skill Area for own tasks - Knows where to obtain professional help in the Skill Area. Working Knowledge WK The level of expertise required for direct involvement in the decisions and actions of the Skill Area. Typically: Theoretical assessment - Assesses and diagnoses issues in the Skill Area; Practical assessment - Provides reasoned challenges to specialists in the Skill Area; - Supervises or directly works with practitioners of the Skill Area. Thematic Meeting Hungary 19-10-11 17
  • 18. Dutch Approach Level of Assessment Fully Operational FO The level of expertise required to perform personally the majority of the activities of the Skill Area. Typically: Theoretical assessment - Performs all normal activities in the Practical asessment - Resolves problems and makes improvement in the Skill Area; - Applies and adapts best practice in the Skill Area to local conditions; Leading Edge LE The level of expertise required for significant development of the Skill Theoretical assessment This Skill Level applies to a small minority of positions and individuals. Practical assessment - Creates major innovations in the Skill - Creates best practice in the Skill - Acts as a recognised reference point for the Skill Area. Thematic Meeting Hungary 19-10-11 18
  • 19. 3 2 1 4 F gasses category Design Dutch Approach X X Pre-assembling X X Installation X X Putting into Operation X X Commissioning X Operating X X In-service Inspection EN 13313 EN 13313 in comparison with F gasses X X X X Leakage checking X X Thematic Meeting Hungary 19-10-11 General Maintenance X X Circuit Maintenance X X Decommisioning X X X Removing Refrigerant X X X Dismantling 19
  • 20. Dutch Approach Facts & Figures • STEK: public private partnership (foundation) with 18 years of experience • Certification of personnel: 24.000 diploma’s • Certification of installers: 2000 stationary • Auditing through independant bodies every 18/24 months (audit of installer and installations by end- user) • Assessment by STEK assessors • No Training/Education: is for the free market Thematic Meeting Hungary 19-10-11 20
  • 21. Dutch Approach Facts & Figures  High awareness about the environmental impact of RAC & heat pump equipment by the industry sector, including certified installers, their personnel and operators  Equipment quality improved. Equipment manufacturers and installers increased the quality of both equipment (longer life cycle) and services  Operators/and-users benefit from a higher reliability of their systems and thus higher productivity of their own activities  Lower operational costs for operators due to professional leak checks resulting in direct refrigerant and spare part savings. Leak-tight equipment, ensuring optimal refrigerant charge, also results in higher energy performance.  Higher quality education and training through assessment structure  Real leakage rate figures based on the refrigerant registration by certified installers. Emission figures 3-5 % depending on refrigerant/application Thematic Meeting Hungary 19-10-11 21
  • 22. Dutch Approach Facts & Figures • 8000 Active STEK-technician/year • STEK fee for installers = € 500 per STEK-Technician/year • Average yearly STEK installers fee: by 3 STEK technicians € 750 • Overhead costs: € 125 per STEK technician • Productivity: 1500 hours per STEK Technician/year Result STEK system costs per STEK Technician/hour: € 0,33 (€ 500/1500hr) Thematic Meeting Hungary 19-10-11 22
  • 23. Dutch Approach SPARK Project EU Leonardo da Vinci project 2010 - 2012 Partners: B, UK, D, H, and NL To develop a test for new RAC personnel For the Job profile’s  Craftsman Category I  Craftsman Category II  Installation technician under supervision Category I  Recovory Technician Category III  Tecnician only leaking/tightness check Category IV  Heat pump installer circuit content below 3 kgr without breaking in the circuit Thematic Meeting Hungary 19-10-11 23
  • 24. Dutch Approach The Dutch approach The sheets and other documention available on USB Stick Thank you for your attention Jan Reijmers info@stek.nl Meeting Hungary 19-10-11 Thematic 24