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遠東科技大學永續材料技術研發中心
核心技術商品化
能量報告
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團隊介紹
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 綠色環保塑木複合材料技術開發
 功能性添加劑母粒技術開發
 無鹵阻燃PP複合材料技術開發
 無鹵阻燃TPR人造皮革材料技術開發
 無鹵阻燃TPU線纜披覆材料技術開發
 節能微細發泡反射板技術開發
 低碳環保功能性生質複材技術開發
 PLA、PP發泡緩衝包裝材料技術開發
 高剛性PA/GF複合材料技術開發
主要核心技術
 政府研究計畫件數60件以上、金額超過9,500萬
 技術移轉件數70件以上、金額超過1,200萬
 產學合作件數120件以上、金額超過5,700萬
 專利新申請案75件以上,並累積核准超過40件
 協助廠商取得政府資源補助20件以上,經費超過7,500萬
 技術服務件數500件以上、金額超過1,000萬
 國際發明競賽獲獎超過25項
 創業/專題競賽獲獎超過10項,含龍騰微笑創業競賽首獎
 2008年大學產業經濟貢獻獎--產業深耕獎
團隊累積績效
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1. OPEN LAB.(檢測與代工服務)
2. OPEN FACTORY
(量產技術與整廠輸出)
3. 產業與人才培育
(1)學生(2)廠商
4. 專利產出成果與應用效益
5. 跨校跨國與產業鏈輔導
( 上、中、下游垂直整合 )
產業鏈連結模式
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核心技術商品化
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種類
特性 PVC塑木複材 PE塑木複材 PS塑木複材 備註
環保性 差 優 優
熱變形溫度 低 ( 約60℃ ) 中(約70 ℃) 高(約95 ℃) 熱變形溫度低易翹曲
成型加工性 優 優 優 視模具及押出機而定
成型收縮率 低 高 低
可含粉體含量 低 高 高
拔釘力 高 低 高
發泡性 高 中 高
耐候性 優 差 可
印刷性 優 差 優
回收再利用性 差 優 優
PVC容易裂解及
熱安定劑種類多
PS塑木複合材料,不僅保有天然木材特性,且改善其易
受潮變形、蟲菌腐朽等缺點,既環保又健康,可用來完全取
代天然木材,比起市面現行之PE塑木複合材料,有更優異的
耐熱性與機械物性,絕對符合未來重要的綠色環保趨勢。
綠色環保塑木複合材料
本系列功能性添加劑於高分子加工中,可降低塑料粒子間之磨
擦及塑料對加工設備金屬表面的黏著性,改善塑料熔體流動性與助
長晶核的數量並降低晶核的平均大小,提高加工效率與產品剛性之
添加劑。此外,並賦予產品良好的機械物性提升及增韌改質效果,
尤其是對於回收製品製程之良率及穩定性提升有顯著之效益。
8
功能性添加劑母粒
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本技術可符合UL-94 V0(1/64″、0.45mm)標準,並依需求
對剛性、熱變形溫度、耐衝擊與阻燃等級之要求,提供客製化服
務,相關產品應用範圍包括電子包裝、家電零組件、汽車內裝、
線纜或建材。
產品特色:
• 低煙、無鹵特色,符合
RoHS環保法規需求。
• 熱變形溫度達115 ℃以上。
• 絕緣破壞電壓,介電強度
達52 KV/mm。
• 遇水不濕滑、不溢浮。
無鹵阻燃PP複合材料
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環保人造皮 PU合成皮 PVC合成皮革
低溫撓曲 優 ( -20 ~ -40℃ ) 差 ( -5℃ ) 差 ( -5℃ )
耐水解 優 差 優
立體壓紋 佳 無法塑型 差
延展性 佳 差 差
溶劑使用 無 有 無
可塑劑使用 無 無 有
無鹵阻燃TPR 人造皮革材料
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符合 RoHS、WEEE 環保法規,具有燃燒時煙霧濃度低、無有
害、腐蝕性氣體逸出的特點,再加上TPU高耐磨耗、高強度及高強
韌性質,可應用於高溫之高階線纜。此外,原材料均為國內製造產
品,可有效提升產業競爭性及國際化能力。
無鹵阻燃
環保線纜
材料
協助各項性質測試 TPU客製化及功能化
阻燃套管及線纜應用
TPU阻燃膠粒
及成型製作
研發至量產接軌
TPU濃縮母粒
製程最佳化
無鹵無磷阻燃劑
合成及改質
無鹵阻燃TPU線纜披覆材料
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以線上擴鏈、交聯、合膠來提升耐溫性結晶高分子熔融張力,
並發展二段式塑化微細發泡射出製程,應用至3C薄件殼材,改善成
型翹曲問題;再搭配疊模技術開發,建立完整押出及射出成型微細
發泡量產製程技術,應用到室內照明、LED光源節能反射板等相關
產業,將可使得LED燈具所產生的光源更均勻與柔和度,同時降低
LED的使用量與燈箱厚度。
MCPETの全反射率:99.1%
    鏡面反射成分: 2.7%
    拡散反射成分:96.4%
微細気泡
鏡面反射成分(光沢)
拡散反射成分(色合い:白色化)
節能微細發泡反射板
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HDT達90℃
HDT達80℃
生質複材兼具環保與節能減碳概念,利用生分解塑膠與石化
塑膠結合的作法,可完全克服生分解塑膠耐熱及物性差等缺點,
開發出阻燃級耐熱生質複合材料,並減碳25%以上。另添加微量
改質導電補強材,亦可使生質複材具有防EMI之功能特性,應用
在3C電子殼材,提升附加經濟價值。
低碳環保功能性生質複材
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發泡密度:
0.038 ~ 0.088 g/cm3
發泡倍率:
約14.2 ~ 32.9
PLA、PP發泡緩衝包裝材料
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高剛性PA/GF複合材料具優越電器性質,可廣泛使用於電子電
器零組件、汽車工業零件、運動器材、電動工具等應用。經填充玻
璃纖維之PA複材,其機械性質與物理特性大幅提升,加上PA材料
耐磨性、自潤滑性、耐腐蝕性優良及成型加工性好等因素,使得目
前PA/GF複合材料已成為綜合性能優異的工程複合材料。
產品特性:
• 抗拉強度達1,700 kgf/cm2 以上。
• 耐熱性佳。
• 高剛性。
• 尺寸安定性佳。
高剛性PA/GF複合材料

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遠東科技大學 永續材料中心