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PICANOL NEWS
www.picanol.be
Picanol NEWS
MAY 2013
Picanol at ITM Texpo Eurasia,
p 2
Focus on four Indian Picanol
customers, p 6
New headquarters for Picanol
of America, p 10
Technical seminars for field
technicians, p 12
Special
ITM Texpo Eurasia
2013
Turkey is one of the world’s key textile
markets. The country earns about 5.7% of
its total foreign exchange through textile
export and the textile industry realizes
nearly 30% of the country’s total industrial
output. The Turkish textile industry is also
the country’s largest industry in terms of
employment – it currently employs more
than 2 million people. It is obvious that
the Turkish textile industry is of crucial
importance to Picanol and that Picanol will
be prominently present at the ITM show in
Istanbul.
Picanol has been serving the Turkish textile industry
for more than 50 years. In 1998, Picanol set up a
Turkish subsidiary, in order to more actively support
its local activities. Today Picanol is the leading
provider of weaving machines in Turkey. At the
ITM show, Picanol will present two of its most
advanced rapier weaving machines.
Winners are the ones who get the most out of
every single opportunity, who grasp every single
chance. The ones who dare to reach out and seize
the moment. Those who go for growth and act
fast, with a long-term future in mind. So, are you a
winner? Have you got the plans, the objectives, the
talent and the stamina to make you a winner? Good.
Because in that case, Picanol will be there for you.
Meet us at ITM!
Picanol at ITM Texpo Eurasia 2013
Istanbul, 29 May - 1 June 2013
Hall 8, booth 805
Artist impression of the Picanol booth at ITM Texpo Eurasia 2013
2
OptiMax 4-R 190 – denim
Warp yarn count Ne 8.6
material cotton
density 24.8 ends/cm
Weft yarn count Ne 12/1 (corespun)
material cotton
density 19 picks/cm
Drawing-in width 184 cm
Picanol weaving machines on display at ITM Texpo Eurasia 2013
A 10oz denim style with corespun filling yarn is
woven on this advanced rapier weaving machine
with Guided Gripper system (GC), which is the
standard solution for spun yarns. The rapier tape
of the light-weight GC system is perfectly guided
by one-piece hooks. This weaving machine runs at
industrial speeds that were never reached before.
The Electronic Disc Cutter (EDC) cuts the filling
yarn always at the right moment, while clamping
the filling.
The machine is executed with a split frame – ready
for the Picanol Quick Style Change system. The
quick harness connections, the roll-away filling
creel, the hand-operated quick snap locks for warp
beam and cloth rolls, and a microprocessor for
modifying crossing time settings for selvedges and
shed are all standard on the Picanol OptiMax looms
and keep machine downtimes ultra-short.
OptiMax 8-R 340 – fancy voile
Warp yarn count dtex 22/1
material polyester
density 37 ends/cm
Weft yarn count dtex 78 up to Nm 4
material PES, PES/CO,
chenille
density varies
Drawing-in width 314 cm
The Free Flight system (FF) is specially designed
for weaving delicate fabrics, providing maximum
filling versatility and warp friendliness. The system
is covered by raceboard for gentle treatment of the
filament warp yarns.
The Electronic Selvedge System (ELSY) full
leno selvedge motions are electrically driven by
individual stepper motors. The selvedge crossing
and pattern are programmed on the microprocessor
independently of the shed crossing, even while the
machine is in operation, so the result of a resetting
can be checked immediately.
The Electronic Filling Tensioner (EFT) is a
completely new active brake. By using long
lamellas, the braking force is distributed over a long
filling length. The combination of the long braking
plates and the damping properties of the spring
system allows to decrease the static tension to an
absolute minimum.
With the SmartEye, Picanol launches a filling
detector with extra functionalities. The SmartEye
filling detector allows individual sensitivity setting
per eyelet and verification of a correct channel
insertion.
Picanol NEWS
MAY 2013
3
As the bi-annual Techtextil in Frankfurt
brings together the whole industry of
technical textiles, Picanol is looking
forward to meeting its customers,
prospects and fellow suppliers during this
major event.
Together with SYMATEX, the Belgian
Association of textile machinery manufacturers,
a large info booth will be organized, called the
Belgian Lounge. Looking at exposure, it makes
sense to march together under the Belgian
colors.
With the introduction of positive guided
grippers and the OMNIplus Summum at
the ITMA Barcelona show, Picanol has
achieved major breakthroughs in segments
such as carpet backing, wide coating fabrics
and conveyor belts, amongst others. Picanol
has also made further advances in already
established segments thanks to innovations
such as its ECOFILL wasteless system, the EFT
programmable weft brakes and the new DWC
backrest for industrial yarns.
As it is not allowed to show running machines
during this event, Picanol will prepare cut-
away demo displays so the visitors can get
an idea of the technology Picanol is offering
for this market segment. Exemplary finished
products, woven on Picanol machines, will also
be on show.
Sales managers and representatives responsible
for technical textiles at Picanol will be
manning the booth in order to welcome Picanol
customers, prospects and fellow suppliers.
Picanol at Techtextil 2013
Frankfurt, 11 - 13 June 2013
Hall 3, booth D05
4
It goes without doubt that the INDIA ITME
2012 fair in Mumbai was the major event
for the Indian textile industry last year. A
total of 820 exhibitors from 51 countries
took part in the 6-day fair. It attracted
more than 100,000 visitors, including
mill owners and senior executives from
a number of leading mills, and senior
government officials.
Picanol took the opportunity to underline its
prominent position in India by presenting four
hightech weaving machines at INDIA ITME.
Besides the recently introduced OMNIplus
Summum airjet, also state-of-the-art rapier
weaving machines like GTXplus and OptiMax
were on display in the Picanol booth. In
addition, one Picanol TERRYplus 800 terry
weaving machine with jacquard was on display
on the Stäubli booth, and a Picanol OptiMax
jacquard weaving machine on display on the
Bonas/Van De Wiele booth.
India is not only one of the key textile markets
in the world, it is also a market of crucial
strategic importance to Picanol. The textile
industry in India plays a major role in the
economy of the country. It contributes nearly
14% of the country’s total industrial output.
The Indian textile industry is also the largest
in the country in terms of employment, as it
currently employs more than 35 million people.
Picanol has been serving the Indian textile
industry for more than fifty years now, with
a leadership position. In 2008, we achieved
a milestone on the Indian market with the
creation of our own organization, in order to
more actively support our local activities. In
recent years, Picanol India has seen a steady
growth in its market share, which has led to it
being the leading provider of weaving machines
on the local market today.
Testimonials
We have recently asked several of our Indian
customers to explain their choice for Picanol.
They all pointed to different features and
aspects of the Picanol weaving machines: energy
friendliness, time saving capacity, flexibility...
And yet these Picanol customers all have one
main thing in common: they are winners
who are determined to maintain their leading
position. We present some of the most striking
testimonials on the following pages.
Picanol at INDIA ITME 2012
Picanol NEWS
May 2013
5
“We chose Picanol OptiMax
rapier machines for their
Free Flight technology, which
offers many advantages.”
“GM Fabrics, established in 1972, is one of the
largest vertically integrated mills in India today,
producing decorative jacquard fabrics for drapery,
upholstery, wide width sheers, embroidery and made-
ups. The key to success is that all the manufacturing
processes are installed under one roof to ensure timely
and reliable delivery. We have a complete vertical
operation, which includes the preparation of novelty
yarns, chenille yarns, yarn dyeing, weaving, finishing,
embroidery and made-ups.
The manufacturing plants are located at Tarapur,
about 100 km from Mumbai and at Sarigam, near
Vapi, producing high-quality furnishing and fancy
curtain fabrics. We chose Picanol OptiMax Rapier
machines as they offer Free Flight technology, which
offers many advantages. We run mono filament yarns
of count 20 D and various fine yarns up to a count
range of 50 D for the production of fancy curtain
fabrics. Currently our company produces around 1
million meters of fabric per month, with an annual
turnover exceeding EUR 40 million per annum, of
which 60% is exported to more than 25 countries, all
over the world.”
“We have installed 74 OptiMax rapier machines in different
widths with dobby and jacquard doing a fantastic job.”
Mr. Gurcharan Singh, Managing Director &
Mr. Gurvinder Singh, Director – GM Fabrics
“With an installed base of more than 1,200 Picanol
weaving machines, Alok focuses on world-class
infrastructure, best-in-class technology, uncompromising
quality and dynamic product innovation.”
Alok Industries Limited (Alok) is India’s
largest diversified and vertically integrated
manufacturer of world-class home textiles,
apparel fabrics, garments and polyester yarn.
Established in 1986, Alok had a turnover in
2011-2012 of EUR 1,310 million and employs
over 30,000 people.
Alok’s domestic presence is boosted by a chain
of stores named H&A which offer garments and
home textiles at attractive prices. Alok’s overseas
presence includes value-for-money retailer
Grabal Alok (UK) Limited and one of Europe’s
largest integrated textile companies, Mileta,
in the Czech Republic. Alok’s more than
1,200 Picanol weaving machines produce over
20 different types of fabrics, in widths up to
300 cm.
Alok’s vision is to be the world’s best integrated
textile solutions enterprise, with a leadership
position across products and markets, exceeding
customer and stakeholder expectations. Picanol
is proud to be associated with Alok as a partner
in its growth.
“By demonstrating environmental leadership, the
company is emerging as a model in the region for waste
management.”
Mr. Dilip Jiwrajka,
Managing Director – Alok Industries Limited
6
Picanol NEWS
May 2013
7
“With a market share of
over 60% in India, we are
now the largest integrated
manufacturer of worsted
fabric in the world.”
Raymond Group is vertically & horizontally
integrated to provide total textile solutions for
customers. Few customers globally have such a
diverse product range of nearly 20,000 varieties
of worsted suiting. Raymond manufactures the
finest fabrics for the entire world, from wool to
wool blended worsted suitings to specialty ring
denims as well as high-value shirting. Raymond
has also forayed into garmenting through highly
successful apparel brands and has an expansive
retail presence established through its exclusive
chain of “The Raymond Shop” and stand-alone
brand stores.
Raymond is weaving its high-end qualities on
80 Gamma, 192 GamMax and 68 OptiMax and
24 OMNIplus airjet machines.
“The Chairman’s Collection of suiting, a 220s pure wool and
fine cashmere blend, is a fabric so exclusive that only a few
mills in the world manufacture it. We are currently weaving
our high-end qualities on 80 Gamma, 192 GamMax and
68 OptiMax rapier and 24 OMNIplus airjet machines.”
Mr. H.K. Chatterjee,
Vice President – Raymond Limited
“We integrate the best
European technical
expertise with quality
Indian manufacturing,
creating a most
attractive proposition
for our buyers.”
SKNL is a EUR 1 billion vertically and
laterally integrated fashion, apparel and retail
conglomerate with a global presence. It is one
of the world’s fastest growing fashion and retail
powerhouses with a large global footprint and a
wide distribution network of more than
30,000 agents and dealers.
Baruche Superfine Cottons, a division of SKNL,
is a modern, design-led manufacturer of superfine
cotton fabrics. Young, responsive and dynamic,
Baruche aims to be the fabric partner of choice
for top brands around the world. With specific
emphasis placed upon design and development,
Baruche’s design resources include a design team
based in Venice and another in Mumbai. It is
noticed at major global industry events due to its
high fashion designs and innovative displays.
Apart from providing design inputs to
customers, Baruche also innovates to improve
products and the production process. Since its
launch, Baruche has been benchmarked on a par
with the best in the world and its new, ultra-
modern yarn dyeing, weaving and finishing
facility matches the highest standards today. Set
up in Jhagadia, Gujarat, India, the plant relies
on 60 OMNIplus 800 and 70 OptiMax weaving
machines equipped with QSC to produce
12.5 million meters per annum.
“Our plant relies on 130 Picanol machines equipped with
QSC to produce 12.5 million meters per annum.”
Mr. Haresh Israni,
COO – S. Kumar Nationwide Limited
(SKNL)
8
Picanol NEWS
May 2013
9
Picanol of America inaugurates
new headquarters in Greenville
On 21 March Picanol of America opened its
new headquarters at 65 Kitty Hawk Road
in Greenville. The official inauguration
ceremony of the new U.S. headquarters
took place in the presence of more than
150 customers. As 2013 sees Picanol
celebrating more than 50 years of Picanol
in America, the opening of the new
headquarters in Greenville represents
yet another milestone in its long history
in the United States. Picanol of America
is focusing on sales of Picanol weaving
machines and original Picanol spare parts
and accessories, as well as machine repair
and training services.
The first appearances of Picanol weaving looms
in the United States date back to the late 1950s.
As far back as 1959, Picanol entered into an
agreement with an agency to represent Picanol
in the United States and Canada in view of the
potential and expected growth of the American
market. However, based on a strong belief in
developing customer partnerships over the long
term and to provide a more proactive and high
level of service to local customers, Picanol set
up its own organization – Picanol of America
– on 1 February 1966. Since then, the United
States has always proven to be a market of great
strategic importance as Picanol has installed
tens of thousands of weaving machines at
American weaving mills.
“In recent decades, both thanks to and in tandem
with our American customers, we have constantly
pushed our limits with regard to the performance
and versatility of our weaving machines. And it was
also due to the confidence and belief of our American
customers that Picanol has been able to grow into
the world leader that we are today. With our new
headquarters in Greenville, we will make sure that
we continue to deliver the very best weaving machines
and the highest levels of service to our valued U.S.
customers,” said Luc Tack, Managing Director of
the Picanol Group, at the inauguration.
“We are excited to expand our operations and move to
our new facility. The opening of our new headquarters
represents another milestone in our long history in the
U.S. It is further proof that Picanol of America now
more than ever is committed to providing outstanding
customer service, the exceptional levels of quality that
Picanol is renowned for, and high added value to meet
the needs of our U.S. customers,” said Cyril Guérin,
President Picanol of America.
The best way to judge how you perform is
to simply ask your own customers. Recently,
we asked Mr. Doyle Kidd, Vice President
purchasing at Greenwood Mills, what was
his opinion about Picanol’s performance. His
answer is quite clear: “…In today’s changing
markets, we are required to run a wide variety of
styles, many of which we have never attempted to run.
It would be extremely difficult, if not impossible, if we
could not call on the expertise and quick response from
the service technicians at Picanol of America. In my
opinion, the service technicians at Picanol of America
contribute the most in placing the Picanol weaving
machines out front of the other weaving machines on
the market.”
Following the sale of Steel Heddle in September
2011, Picanol had to look for a new site for
its gravity point in Greenville. In June 2012,
Picanol of America acquired 18,500 sq. ft.
of space at the South Carolina Technology &
Aviation Center (SC-TAC) to accommodate a
spare part warehouse, a mechanical workshop,
a training room, a show room, an electronic
laboratory and an administration department.
Picanol of America is a 100% subsidiary of the
Picanol Group. It currently employs 19 people.
From left to right: Stefaan Haspeslagh, President
of the Board of Directors of the Picanol Group,
Luc Tack, Managing Director of the Picanol Group,
and Cyril Guérin, President of Picanol of America
10
IGATEX 2012 exhibition and SYMATEX roadshow
2012 was a very active year for Picanol in
Pakistan. Sales of both the OptiMax rapier
and the new OMNIplus Summum airjet
machines were strong.
Picanol strengthened its commitment to the
Pakistani market last year by participating in
the roadshow organized by the Belgian Textile
Machinery Association (SYMATEX) and by
participating in the IGATEX Textile machinery
exhibition in Lahore. The SYMATEX roadshow
took place from 8 to 12 October and covered
the cities of Karachi, Multan and Lahore. It
showcased Belgian textile machinery technology
from seven companies, with a seminar and
B2B meeting sessions. In the seminar Picanol’s
weaving machines sales manager Tanim
Chowdhury provided an overview of some of the
latest technical innovations on Picanol weaving
machines. Picanol’s spare parts sales manager
Robert Brown and representatives from our
local agent, MOONACO, gave additional
information on Picanol’s sales and services in
Pakistan.
The IGATEX exhibition in Lahore took place
from 11 to 14 October and Picanol was glad to
welcome many of its customers and prospects
in its dedicated information booth. During the
exhibition, Picanol was invited to give a speech
at the TEXTALKS Magazine Annual Dinner.
Mr. Tanim Chowdhury gave a speech on the
particular considerations and requirements
when selling textile machines to Pakistani
textile companies. Although Pakistan faces
many severe problems which hamper the textile
industry, entrepreneurs see a clear need to keep
their operations competitive by using the latest
technologies.
Picanol enjoyed good sales in Pakistan over the
last years. Considering the current enquiries and
order in-take the company is quite optimistic
about the Pakistani market.
Picanol NEWS
May 2013
11
Picanol places great emphasis on the
technical and service skills of its field
engineers. In September and again in
October 2012 it organized two technical
seminars for local service teams all over
the world. The seminars were held at the
company’s headquarters in Ieper, Belgium,
and each lasted a full week. Since there
were two seminars it was possible for
local service staffs to send some of
their field engineers at a time, while
maintaining the required level of service
for customers.
Around 25 field engineers came to Ieper
from as far afield as the US, Mexico, Brazil,
Venezuela, Portugal, Spain, Italy, Turkey, Egypt,
Thailand, Vietnam, Korea, Indonesia, India
and Pakistan. An incredible mix of languages
and cultures! But everyone got on very well
together, using English as the shared medium
of communication. In December 2012 Picanol
organized the seminar for its Ieper-based service
team and in January 2013 the seminar was
organized in Suzhou for its China based staff.
The topics discussed on these four seminars
covered technical matters as well as service
aspects. On the technical side, people were taught
how to handle new features and options on our
machines. Off course, refresher courses were also
given so that the engineers could keep their
knowledge up to date.
On rapier machines attention focused on the
Guided Positive Gripper and the new wide
machines (up to 540 cm), which open up new
prospects in technical segments such as coating
fabrics, primary and secondary carpet backing and
geogrids. The airjet and electronics people were
given training in the details of Picanol’s BlueBox
system, the advanced new electronics platform
for Picanol weaving machines. On the service
side, a lot of attention was given to our processes
and procedures and the use of our IT platforms.
Maintaining the technical and service skills of our
people at a high level will ensure that the quality
of the services offered to our customers remains at
the same high standard.
Technical seminars for Picanol field engineers
Picanol field engineers at the seminar in October 2012
The Picanol field engineers team at the seminar
in Suzhou in January 2013
12
A lot of time was also devoted to the field
engineers themselves: during testimonial sessions
they discussed technical topics with their peers.
This might be a particular issue they had
encountered on one of their many customer visits.
But it could also be a success story concerning a
recent installation. In any case, by telling their
story the technicians were encouraged to interact
and to share their knowledge and experiences in
their job of delivering highly specialized, high-
level services.
Although our field engineers often work alone in
our customers’ mills, they need a good network
(a “virtual team”) to share experiences. During
breaks and lunches the field engineers were able
to renew old contacts and to form new ones. Once
again, the technical seminars were a great success.
Field engineers from all over the world gathered at the seminar
in Ieper in September 2012
The Ieper-based service team at the seminar in December 2012
Picanol NEWS
May 2013
13
The Indo-Intertex textiles & textile machinery
exhibition was held in Jakarta, Indonesia, from
18 to 21 April 2013. Picanol participated in a
significant way with two weaving machines on
display, the new OMNIplus Summum airjet
machine and the OptiMax rapier. This was the
first time that Picanol displayed its high-end
airjet and rapier machines at an exhibition in
Indonesia. The OMNIplus Summum 190 cm
was shown running a bottomweight article at
1,200 rpm, while the OptiMax rapier 190 cm
was shown running a yarn dyed shirting dobby
article at 725 rpm.
The Picanol booth was the highlight of the
show, considering Picanol was the only high-
end weaving machine supplier to be present
with its own with machines. Picanol operates
a local subsidiary in Indonesia, PT Picanol
Indonesia, which sells new Picanol weaving
machines directly and provides after-sales
support for Picanol customers. According to
its General Manager, Mr. Tanim Chowdhury,
“Picanol’s presence at the exhibition not only allowed
us to showcase the latest weaving technology and
high performance of Picanol weaving machines, but
also is testament to our commitment to the Indonesian
textile industry and our unwavering support for our
customers in Indonesia.”
Picanol at Tecnotextil
Picanol was present at the recent Tecnotextil
2013 that took place in Sao Paulo, Brazil, from
15 to 18 April. 18,600 visitors attended the
show and some of the most important textile
plants owners and managers visited the Picanol
booth. We welcomed visitors not only from
Brazil, but also from Argentina and Ecuador.
On 16 April, Picanol organized a special
seminar about terry towel weaving to more
than
25 executives of various plant from the Brusque
city (Santa Catarina). On attendance on the
Picanol Booth were the sales and technical team
of Picanol do Brasil as well as managers from
Picanol NV.
Picanol at Indo-Intertex
The Picanol Indonesia team
Attendants at the seminar about terry towel weaving
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14
Picanol obtains AEO certification
As of December 2012 Picanol is certified as
an Authorized Economic Operator (AEO),
the European standard for companies that
meet certain norms for customs inspections
and financial ratios. The Customs department
grants AEO status so as to distinguish between
trusted consignments on the one hand and
unfamiliar consignments on the other. This
makes it possible to concentrate inspections on
the latter category, which speeds up the entire
flow of goods.
“Thanks to AEO status we obtain preferential
treatment from Customs, with fewer physical
inspections and document checks. Where there are
inspections we get priority, and enjoy secure storage
of our goods,” explains Carl Delaere (Operations
Manager Picanol). Picanol is the first weaving
machine manufacturer in Europe to obtain this
status. The internationally recognized AEO
certification offers competitive advantages for
Picanol, including greater efficiency thanks
to shorter transit times, better planning
and greater transparency with traceability
throughout the logistics chain.
Picanol NEWS
May 2013
15
Picanol News is the newsletter
of
Picanol nv
Steverlyncklaan 15
BE-8900 Ieper
Belgium
Tel. + 32 57 222 111
Fax + 32 57 222 001
www.picanol.be
www.picanolgroup.com
info@picanol.be
Chief editor: Erwin Devloo
Subscriptions: Picanol News is free; if you
want to be added to our mailing list, please
fill in the subscription form and return it to
us, or subscribe on-line at www.picanol.be.
IT'S ALLIT'S ALLIT'S ALL
ABOUTABOUTABOUT
WINNINGWINNINGWINNING
Picanol has always had, since its existence,
one main objective: to help make you
“fit to win”. We want to give you all the
necessary tools to be successful in your
market and win: machines, services, the
know-how and dedication of our team and
our people.
We’ve all had tough years to struggle
through. At Picanol we know the only cure
to fight this is to work even harder. Our
motivation and determination have brought
us to where we stand today.
By now our knowledge and expertise is wider
and sharper than ever. And it’s to you to take
the advantage.
Let’s say we’ve gathered more than enough
fuel to be in pole position. Want to keep
ahead of the competition? Buckle up!

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Picanol News May 2013

  • 1. PICANOL NEWS www.picanol.be Picanol NEWS MAY 2013 Picanol at ITM Texpo Eurasia, p 2 Focus on four Indian Picanol customers, p 6 New headquarters for Picanol of America, p 10 Technical seminars for field technicians, p 12 Special ITM Texpo Eurasia 2013
  • 2. Turkey is one of the world’s key textile markets. The country earns about 5.7% of its total foreign exchange through textile export and the textile industry realizes nearly 30% of the country’s total industrial output. The Turkish textile industry is also the country’s largest industry in terms of employment – it currently employs more than 2 million people. It is obvious that the Turkish textile industry is of crucial importance to Picanol and that Picanol will be prominently present at the ITM show in Istanbul. Picanol has been serving the Turkish textile industry for more than 50 years. In 1998, Picanol set up a Turkish subsidiary, in order to more actively support its local activities. Today Picanol is the leading provider of weaving machines in Turkey. At the ITM show, Picanol will present two of its most advanced rapier weaving machines. Winners are the ones who get the most out of every single opportunity, who grasp every single chance. The ones who dare to reach out and seize the moment. Those who go for growth and act fast, with a long-term future in mind. So, are you a winner? Have you got the plans, the objectives, the talent and the stamina to make you a winner? Good. Because in that case, Picanol will be there for you. Meet us at ITM! Picanol at ITM Texpo Eurasia 2013 Istanbul, 29 May - 1 June 2013 Hall 8, booth 805 Artist impression of the Picanol booth at ITM Texpo Eurasia 2013
  • 3. 2 OptiMax 4-R 190 – denim Warp yarn count Ne 8.6 material cotton density 24.8 ends/cm Weft yarn count Ne 12/1 (corespun) material cotton density 19 picks/cm Drawing-in width 184 cm Picanol weaving machines on display at ITM Texpo Eurasia 2013 A 10oz denim style with corespun filling yarn is woven on this advanced rapier weaving machine with Guided Gripper system (GC), which is the standard solution for spun yarns. The rapier tape of the light-weight GC system is perfectly guided by one-piece hooks. This weaving machine runs at industrial speeds that were never reached before. The Electronic Disc Cutter (EDC) cuts the filling yarn always at the right moment, while clamping the filling. The machine is executed with a split frame – ready for the Picanol Quick Style Change system. The quick harness connections, the roll-away filling creel, the hand-operated quick snap locks for warp beam and cloth rolls, and a microprocessor for modifying crossing time settings for selvedges and shed are all standard on the Picanol OptiMax looms and keep machine downtimes ultra-short. OptiMax 8-R 340 – fancy voile Warp yarn count dtex 22/1 material polyester density 37 ends/cm Weft yarn count dtex 78 up to Nm 4 material PES, PES/CO, chenille density varies Drawing-in width 314 cm The Free Flight system (FF) is specially designed for weaving delicate fabrics, providing maximum filling versatility and warp friendliness. The system is covered by raceboard for gentle treatment of the filament warp yarns. The Electronic Selvedge System (ELSY) full leno selvedge motions are electrically driven by individual stepper motors. The selvedge crossing and pattern are programmed on the microprocessor independently of the shed crossing, even while the machine is in operation, so the result of a resetting can be checked immediately. The Electronic Filling Tensioner (EFT) is a completely new active brake. By using long lamellas, the braking force is distributed over a long filling length. The combination of the long braking plates and the damping properties of the spring system allows to decrease the static tension to an absolute minimum. With the SmartEye, Picanol launches a filling detector with extra functionalities. The SmartEye filling detector allows individual sensitivity setting per eyelet and verification of a correct channel insertion. Picanol NEWS MAY 2013 3
  • 4. As the bi-annual Techtextil in Frankfurt brings together the whole industry of technical textiles, Picanol is looking forward to meeting its customers, prospects and fellow suppliers during this major event. Together with SYMATEX, the Belgian Association of textile machinery manufacturers, a large info booth will be organized, called the Belgian Lounge. Looking at exposure, it makes sense to march together under the Belgian colors. With the introduction of positive guided grippers and the OMNIplus Summum at the ITMA Barcelona show, Picanol has achieved major breakthroughs in segments such as carpet backing, wide coating fabrics and conveyor belts, amongst others. Picanol has also made further advances in already established segments thanks to innovations such as its ECOFILL wasteless system, the EFT programmable weft brakes and the new DWC backrest for industrial yarns. As it is not allowed to show running machines during this event, Picanol will prepare cut- away demo displays so the visitors can get an idea of the technology Picanol is offering for this market segment. Exemplary finished products, woven on Picanol machines, will also be on show. Sales managers and representatives responsible for technical textiles at Picanol will be manning the booth in order to welcome Picanol customers, prospects and fellow suppliers. Picanol at Techtextil 2013 Frankfurt, 11 - 13 June 2013 Hall 3, booth D05
  • 5. 4 It goes without doubt that the INDIA ITME 2012 fair in Mumbai was the major event for the Indian textile industry last year. A total of 820 exhibitors from 51 countries took part in the 6-day fair. It attracted more than 100,000 visitors, including mill owners and senior executives from a number of leading mills, and senior government officials. Picanol took the opportunity to underline its prominent position in India by presenting four hightech weaving machines at INDIA ITME. Besides the recently introduced OMNIplus Summum airjet, also state-of-the-art rapier weaving machines like GTXplus and OptiMax were on display in the Picanol booth. In addition, one Picanol TERRYplus 800 terry weaving machine with jacquard was on display on the Stäubli booth, and a Picanol OptiMax jacquard weaving machine on display on the Bonas/Van De Wiele booth. India is not only one of the key textile markets in the world, it is also a market of crucial strategic importance to Picanol. The textile industry in India plays a major role in the economy of the country. It contributes nearly 14% of the country’s total industrial output. The Indian textile industry is also the largest in the country in terms of employment, as it currently employs more than 35 million people. Picanol has been serving the Indian textile industry for more than fifty years now, with a leadership position. In 2008, we achieved a milestone on the Indian market with the creation of our own organization, in order to more actively support our local activities. In recent years, Picanol India has seen a steady growth in its market share, which has led to it being the leading provider of weaving machines on the local market today. Testimonials We have recently asked several of our Indian customers to explain their choice for Picanol. They all pointed to different features and aspects of the Picanol weaving machines: energy friendliness, time saving capacity, flexibility... And yet these Picanol customers all have one main thing in common: they are winners who are determined to maintain their leading position. We present some of the most striking testimonials on the following pages. Picanol at INDIA ITME 2012 Picanol NEWS May 2013 5
  • 6. “We chose Picanol OptiMax rapier machines for their Free Flight technology, which offers many advantages.” “GM Fabrics, established in 1972, is one of the largest vertically integrated mills in India today, producing decorative jacquard fabrics for drapery, upholstery, wide width sheers, embroidery and made- ups. The key to success is that all the manufacturing processes are installed under one roof to ensure timely and reliable delivery. We have a complete vertical operation, which includes the preparation of novelty yarns, chenille yarns, yarn dyeing, weaving, finishing, embroidery and made-ups. The manufacturing plants are located at Tarapur, about 100 km from Mumbai and at Sarigam, near Vapi, producing high-quality furnishing and fancy curtain fabrics. We chose Picanol OptiMax Rapier machines as they offer Free Flight technology, which offers many advantages. We run mono filament yarns of count 20 D and various fine yarns up to a count range of 50 D for the production of fancy curtain fabrics. Currently our company produces around 1 million meters of fabric per month, with an annual turnover exceeding EUR 40 million per annum, of which 60% is exported to more than 25 countries, all over the world.” “We have installed 74 OptiMax rapier machines in different widths with dobby and jacquard doing a fantastic job.” Mr. Gurcharan Singh, Managing Director & Mr. Gurvinder Singh, Director – GM Fabrics
  • 7. “With an installed base of more than 1,200 Picanol weaving machines, Alok focuses on world-class infrastructure, best-in-class technology, uncompromising quality and dynamic product innovation.” Alok Industries Limited (Alok) is India’s largest diversified and vertically integrated manufacturer of world-class home textiles, apparel fabrics, garments and polyester yarn. Established in 1986, Alok had a turnover in 2011-2012 of EUR 1,310 million and employs over 30,000 people. Alok’s domestic presence is boosted by a chain of stores named H&A which offer garments and home textiles at attractive prices. Alok’s overseas presence includes value-for-money retailer Grabal Alok (UK) Limited and one of Europe’s largest integrated textile companies, Mileta, in the Czech Republic. Alok’s more than 1,200 Picanol weaving machines produce over 20 different types of fabrics, in widths up to 300 cm. Alok’s vision is to be the world’s best integrated textile solutions enterprise, with a leadership position across products and markets, exceeding customer and stakeholder expectations. Picanol is proud to be associated with Alok as a partner in its growth. “By demonstrating environmental leadership, the company is emerging as a model in the region for waste management.” Mr. Dilip Jiwrajka, Managing Director – Alok Industries Limited 6 Picanol NEWS May 2013 7
  • 8. “With a market share of over 60% in India, we are now the largest integrated manufacturer of worsted fabric in the world.” Raymond Group is vertically & horizontally integrated to provide total textile solutions for customers. Few customers globally have such a diverse product range of nearly 20,000 varieties of worsted suiting. Raymond manufactures the finest fabrics for the entire world, from wool to wool blended worsted suitings to specialty ring denims as well as high-value shirting. Raymond has also forayed into garmenting through highly successful apparel brands and has an expansive retail presence established through its exclusive chain of “The Raymond Shop” and stand-alone brand stores. Raymond is weaving its high-end qualities on 80 Gamma, 192 GamMax and 68 OptiMax and 24 OMNIplus airjet machines. “The Chairman’s Collection of suiting, a 220s pure wool and fine cashmere blend, is a fabric so exclusive that only a few mills in the world manufacture it. We are currently weaving our high-end qualities on 80 Gamma, 192 GamMax and 68 OptiMax rapier and 24 OMNIplus airjet machines.” Mr. H.K. Chatterjee, Vice President – Raymond Limited
  • 9. “We integrate the best European technical expertise with quality Indian manufacturing, creating a most attractive proposition for our buyers.” SKNL is a EUR 1 billion vertically and laterally integrated fashion, apparel and retail conglomerate with a global presence. It is one of the world’s fastest growing fashion and retail powerhouses with a large global footprint and a wide distribution network of more than 30,000 agents and dealers. Baruche Superfine Cottons, a division of SKNL, is a modern, design-led manufacturer of superfine cotton fabrics. Young, responsive and dynamic, Baruche aims to be the fabric partner of choice for top brands around the world. With specific emphasis placed upon design and development, Baruche’s design resources include a design team based in Venice and another in Mumbai. It is noticed at major global industry events due to its high fashion designs and innovative displays. Apart from providing design inputs to customers, Baruche also innovates to improve products and the production process. Since its launch, Baruche has been benchmarked on a par with the best in the world and its new, ultra- modern yarn dyeing, weaving and finishing facility matches the highest standards today. Set up in Jhagadia, Gujarat, India, the plant relies on 60 OMNIplus 800 and 70 OptiMax weaving machines equipped with QSC to produce 12.5 million meters per annum. “Our plant relies on 130 Picanol machines equipped with QSC to produce 12.5 million meters per annum.” Mr. Haresh Israni, COO – S. Kumar Nationwide Limited (SKNL) 8 Picanol NEWS May 2013 9
  • 10. Picanol of America inaugurates new headquarters in Greenville On 21 March Picanol of America opened its new headquarters at 65 Kitty Hawk Road in Greenville. The official inauguration ceremony of the new U.S. headquarters took place in the presence of more than 150 customers. As 2013 sees Picanol celebrating more than 50 years of Picanol in America, the opening of the new headquarters in Greenville represents yet another milestone in its long history in the United States. Picanol of America is focusing on sales of Picanol weaving machines and original Picanol spare parts and accessories, as well as machine repair and training services. The first appearances of Picanol weaving looms in the United States date back to the late 1950s. As far back as 1959, Picanol entered into an agreement with an agency to represent Picanol in the United States and Canada in view of the potential and expected growth of the American market. However, based on a strong belief in developing customer partnerships over the long term and to provide a more proactive and high level of service to local customers, Picanol set up its own organization – Picanol of America – on 1 February 1966. Since then, the United States has always proven to be a market of great strategic importance as Picanol has installed tens of thousands of weaving machines at American weaving mills. “In recent decades, both thanks to and in tandem with our American customers, we have constantly pushed our limits with regard to the performance and versatility of our weaving machines. And it was also due to the confidence and belief of our American customers that Picanol has been able to grow into the world leader that we are today. With our new headquarters in Greenville, we will make sure that we continue to deliver the very best weaving machines and the highest levels of service to our valued U.S. customers,” said Luc Tack, Managing Director of the Picanol Group, at the inauguration. “We are excited to expand our operations and move to our new facility. The opening of our new headquarters represents another milestone in our long history in the U.S. It is further proof that Picanol of America now more than ever is committed to providing outstanding customer service, the exceptional levels of quality that Picanol is renowned for, and high added value to meet the needs of our U.S. customers,” said Cyril Guérin, President Picanol of America. The best way to judge how you perform is to simply ask your own customers. Recently, we asked Mr. Doyle Kidd, Vice President purchasing at Greenwood Mills, what was his opinion about Picanol’s performance. His answer is quite clear: “…In today’s changing markets, we are required to run a wide variety of styles, many of which we have never attempted to run. It would be extremely difficult, if not impossible, if we could not call on the expertise and quick response from the service technicians at Picanol of America. In my opinion, the service technicians at Picanol of America contribute the most in placing the Picanol weaving machines out front of the other weaving machines on the market.” Following the sale of Steel Heddle in September 2011, Picanol had to look for a new site for its gravity point in Greenville. In June 2012, Picanol of America acquired 18,500 sq. ft. of space at the South Carolina Technology & Aviation Center (SC-TAC) to accommodate a spare part warehouse, a mechanical workshop, a training room, a show room, an electronic laboratory and an administration department. Picanol of America is a 100% subsidiary of the Picanol Group. It currently employs 19 people. From left to right: Stefaan Haspeslagh, President of the Board of Directors of the Picanol Group, Luc Tack, Managing Director of the Picanol Group, and Cyril Guérin, President of Picanol of America
  • 11. 10 IGATEX 2012 exhibition and SYMATEX roadshow 2012 was a very active year for Picanol in Pakistan. Sales of both the OptiMax rapier and the new OMNIplus Summum airjet machines were strong. Picanol strengthened its commitment to the Pakistani market last year by participating in the roadshow organized by the Belgian Textile Machinery Association (SYMATEX) and by participating in the IGATEX Textile machinery exhibition in Lahore. The SYMATEX roadshow took place from 8 to 12 October and covered the cities of Karachi, Multan and Lahore. It showcased Belgian textile machinery technology from seven companies, with a seminar and B2B meeting sessions. In the seminar Picanol’s weaving machines sales manager Tanim Chowdhury provided an overview of some of the latest technical innovations on Picanol weaving machines. Picanol’s spare parts sales manager Robert Brown and representatives from our local agent, MOONACO, gave additional information on Picanol’s sales and services in Pakistan. The IGATEX exhibition in Lahore took place from 11 to 14 October and Picanol was glad to welcome many of its customers and prospects in its dedicated information booth. During the exhibition, Picanol was invited to give a speech at the TEXTALKS Magazine Annual Dinner. Mr. Tanim Chowdhury gave a speech on the particular considerations and requirements when selling textile machines to Pakistani textile companies. Although Pakistan faces many severe problems which hamper the textile industry, entrepreneurs see a clear need to keep their operations competitive by using the latest technologies. Picanol enjoyed good sales in Pakistan over the last years. Considering the current enquiries and order in-take the company is quite optimistic about the Pakistani market. Picanol NEWS May 2013 11
  • 12. Picanol places great emphasis on the technical and service skills of its field engineers. In September and again in October 2012 it organized two technical seminars for local service teams all over the world. The seminars were held at the company’s headquarters in Ieper, Belgium, and each lasted a full week. Since there were two seminars it was possible for local service staffs to send some of their field engineers at a time, while maintaining the required level of service for customers. Around 25 field engineers came to Ieper from as far afield as the US, Mexico, Brazil, Venezuela, Portugal, Spain, Italy, Turkey, Egypt, Thailand, Vietnam, Korea, Indonesia, India and Pakistan. An incredible mix of languages and cultures! But everyone got on very well together, using English as the shared medium of communication. In December 2012 Picanol organized the seminar for its Ieper-based service team and in January 2013 the seminar was organized in Suzhou for its China based staff. The topics discussed on these four seminars covered technical matters as well as service aspects. On the technical side, people were taught how to handle new features and options on our machines. Off course, refresher courses were also given so that the engineers could keep their knowledge up to date. On rapier machines attention focused on the Guided Positive Gripper and the new wide machines (up to 540 cm), which open up new prospects in technical segments such as coating fabrics, primary and secondary carpet backing and geogrids. The airjet and electronics people were given training in the details of Picanol’s BlueBox system, the advanced new electronics platform for Picanol weaving machines. On the service side, a lot of attention was given to our processes and procedures and the use of our IT platforms. Maintaining the technical and service skills of our people at a high level will ensure that the quality of the services offered to our customers remains at the same high standard. Technical seminars for Picanol field engineers Picanol field engineers at the seminar in October 2012 The Picanol field engineers team at the seminar in Suzhou in January 2013
  • 13. 12 A lot of time was also devoted to the field engineers themselves: during testimonial sessions they discussed technical topics with their peers. This might be a particular issue they had encountered on one of their many customer visits. But it could also be a success story concerning a recent installation. In any case, by telling their story the technicians were encouraged to interact and to share their knowledge and experiences in their job of delivering highly specialized, high- level services. Although our field engineers often work alone in our customers’ mills, they need a good network (a “virtual team”) to share experiences. During breaks and lunches the field engineers were able to renew old contacts and to form new ones. Once again, the technical seminars were a great success. Field engineers from all over the world gathered at the seminar in Ieper in September 2012 The Ieper-based service team at the seminar in December 2012 Picanol NEWS May 2013 13
  • 14. The Indo-Intertex textiles & textile machinery exhibition was held in Jakarta, Indonesia, from 18 to 21 April 2013. Picanol participated in a significant way with two weaving machines on display, the new OMNIplus Summum airjet machine and the OptiMax rapier. This was the first time that Picanol displayed its high-end airjet and rapier machines at an exhibition in Indonesia. The OMNIplus Summum 190 cm was shown running a bottomweight article at 1,200 rpm, while the OptiMax rapier 190 cm was shown running a yarn dyed shirting dobby article at 725 rpm. The Picanol booth was the highlight of the show, considering Picanol was the only high- end weaving machine supplier to be present with its own with machines. Picanol operates a local subsidiary in Indonesia, PT Picanol Indonesia, which sells new Picanol weaving machines directly and provides after-sales support for Picanol customers. According to its General Manager, Mr. Tanim Chowdhury, “Picanol’s presence at the exhibition not only allowed us to showcase the latest weaving technology and high performance of Picanol weaving machines, but also is testament to our commitment to the Indonesian textile industry and our unwavering support for our customers in Indonesia.” Picanol at Tecnotextil Picanol was present at the recent Tecnotextil 2013 that took place in Sao Paulo, Brazil, from 15 to 18 April. 18,600 visitors attended the show and some of the most important textile plants owners and managers visited the Picanol booth. We welcomed visitors not only from Brazil, but also from Argentina and Ecuador. On 16 April, Picanol organized a special seminar about terry towel weaving to more than 25 executives of various plant from the Brusque city (Santa Catarina). On attendance on the Picanol Booth were the sales and technical team of Picanol do Brasil as well as managers from Picanol NV. Picanol at Indo-Intertex The Picanol Indonesia team Attendants at the seminar about terry towel weaving
  • 15. Please put me on the mailing list for the paper version of Picanol News. Please put me on the e-mailing list for the electronic version of Picanol News. If you want to receive Picanol News, please fill in this form and return it to us. Mr./Mrs.: Company: Job title: E-mail address: Postal address: Please fill in and return by mail to Picanol News, Steverlyncklaan 15, 8900 Ieper, Belgium or by fax to +32 57 222 001, or send your request and contact details by e-mail to info@picanol.be. 14 Picanol obtains AEO certification As of December 2012 Picanol is certified as an Authorized Economic Operator (AEO), the European standard for companies that meet certain norms for customs inspections and financial ratios. The Customs department grants AEO status so as to distinguish between trusted consignments on the one hand and unfamiliar consignments on the other. This makes it possible to concentrate inspections on the latter category, which speeds up the entire flow of goods. “Thanks to AEO status we obtain preferential treatment from Customs, with fewer physical inspections and document checks. Where there are inspections we get priority, and enjoy secure storage of our goods,” explains Carl Delaere (Operations Manager Picanol). Picanol is the first weaving machine manufacturer in Europe to obtain this status. The internationally recognized AEO certification offers competitive advantages for Picanol, including greater efficiency thanks to shorter transit times, better planning and greater transparency with traceability throughout the logistics chain. Picanol NEWS May 2013 15
  • 16. Picanol News is the newsletter of Picanol nv Steverlyncklaan 15 BE-8900 Ieper Belgium Tel. + 32 57 222 111 Fax + 32 57 222 001 www.picanol.be www.picanolgroup.com info@picanol.be Chief editor: Erwin Devloo Subscriptions: Picanol News is free; if you want to be added to our mailing list, please fill in the subscription form and return it to us, or subscribe on-line at www.picanol.be. IT'S ALLIT'S ALLIT'S ALL ABOUTABOUTABOUT WINNINGWINNINGWINNING Picanol has always had, since its existence, one main objective: to help make you “fit to win”. We want to give you all the necessary tools to be successful in your market and win: machines, services, the know-how and dedication of our team and our people. We’ve all had tough years to struggle through. At Picanol we know the only cure to fight this is to work even harder. Our motivation and determination have brought us to where we stand today. By now our knowledge and expertise is wider and sharper than ever. And it’s to you to take the advantage. Let’s say we’ve gathered more than enough fuel to be in pole position. Want to keep ahead of the competition? Buckle up!