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INSPIRING PERFECTION




                                                                                            Avermark is one of the most dynamic growing company in CNC Machine Manufacturing
                                                                                            having productive designed machine and very good manufacturing & testing facilities and
FOR A NEW GENERATION OF MACHINING                                                           infrastructure. Our years of experience and expertise offer the finest machine tools in the
AVERMARK gives you what you need to produce even the most complex components on a           industry. AVERMARK has the modern, modular machine portfolio and sophisticated
highly industrial scale. Optimized production, higher margins - we help you cut costs and   engineering knowledge that enables us to deliver optimized systems solutions. We deliver
ensure profitability on a competitive market. We are here, at the most dynamic machine      the most efficient automation solutions for volume production.
tool hub – Rajkot, to serve the best machines to the industry, worldwide.
                                                                                            It is our firm commitment to give you quality and value along with reliable service, today
                                                                                            and always.
TIZONA CNC Chucker Series is designed to turn various Chucking components with minimum cycle time. The basic Gang
Tooling process works adeptly without delaying the Turret retraction and indexing, thus it eliminates the unproductive non-
machining time. These machines are best suitable for precision components in mass production with optional integration of
Bar Feeder and Autoloader.




                                                                                                                                                                                  • Rigid Structure
                                                           CNC CHUCKER SERIES                                                                                                  • 60 Degree True Slant Bed
                                                                                                                                                                             • Precision & Heavier A2-6 Cartridge Type Spindle Unit
                                                                                                                                                                         • Heavier L M Rails, Blocks & Ball Screws for Both Axes
                                                                                                                                                                       • Linear Toolings with more X Axis Travel to Reduce Cycle Time
                                                                                                                                                                    • Suitable for all Chucking Jobs
                                                                                                                                                                 • Best Suitable for Automation Line



Structure                                    Spindle                                          Axes                                          Gang Type Toolings                          Automation                                  Energy Efficient
All castings are made from IS 25 Grade and   The Precision Cartridge Spindle unit having      Axes movement is on Precision Class           The Tool Holders are directly mounted on    As machine is suitable for individual use   Controller having wide input supply range
Stress Relieved. The 60 Degree True Slant    Super Precision Class Angular Contact            heavier L M Guideways & Ball Screws. Ball     T-Slots of Sub Plate. Maximum 6 Tools can   and best suitable for Automation options    (200-500V AC, 3ph, 50/60Hz) directly
construction of Bed is highly rigid to       Spindle Bearings at Front and Double Row         Screws are supported on precision class       be accommodated with minimum interface      for various jobs which is today's most      connected to mains supply. No Need of
withstand cutting forces. It is mounted on   Cylindrical Roller Bearing (Taper Bore) at       preloaded Angular Contact Ball Bearings.      which is totally dependent on the type of   demanding requirement. The design of        step down Transformer, so no Stray / I^2R
heavily ribbed Base for maximum rigidity     Rear end. This combination ensures better        Drive to the Balls Screws is directed by AC   job. Linear Tool arrangement reduces the    Tizona can easily accept various types of   loss at the power circuit. Also with Unity
and performance. Heavier L M Guideways       rigidity and performance. Bearings are           Servo Motor with Flexible Coupling            Tool changing time hence the total cycle    Automation Lines for higher production.     Power Factor of Drive System and use of
& Blocks are optimally spaced for both       Grease packed for life. Spindle unit is fitted   achieving positioning and repeatability       time which lessen maintenance and saves     The same design can be integrated with      Synchronous Servo Motors, leads towards
axes. The 60 Degree True Slant angle of      in the Headstock made from high grade            accuracies. Auto Lubrication Unit             energy as compared to Turrets.              Auto Loaders, Bar Feeders, Pick & Place     Energy Efficient equipment. Controller also
Bed facilitates easy flow of Coolant, Chip   Cast Iron provided with fins for heat            lubricates L M Guideways and Ball Screws.                                                 Robots, etc. It's the matter of the job's   offers Power consumption monitor screen.
and clear view of the component,             dissipation and mounted on the Base to                                                                                                     demand with minimizing human input, but
operation and tool setup.                    withstand better cutting force.                                                                                                            Tizona is ready for the upgrade.
TIZONA I                                                                                                                                                                                     200
                                                                                                                                                                                                                                                              SPECIFICATION CHART
                                                                                                                                                                                                40     60       60




                                                                                                                                                                                                                                            X +VE DIRECTION
                                                                                                                                                                                                                                                                                                                                 TIZONA I                     TIZONA II
                Interface Diagrams                                                                                                                               Spindle A2-4
                                                                                                                                                                                                                                                              Capacity                                                                                                         Standard Features & Accessories:
                                                                                                                                                                                                                                                                                                                                                                               • 3 Jaw power operated Chuck Ø135 / Ø200 mm
                                                                                                                                                                                                                                                              Chuck Size                                         mm                  135                           200
                                                                                                                                                                                                                                                                                                                                                                               • Hydraulic Power Pack with Accumulator




                                                                                                     Max. Job swing ø100
                                                                                                                                                                                                                                                              Std. Turning Dia.                                  mm                   75                           175         • Linear Motion Precision Guideways




                                                                                                                                                                                                                                            X Stroke 300
                                                                                                                                                                                                                                                                                                                                                                               • Centralised & Programmable Lubrication System




                                                                                                                                                                              ø135




                                                                                                                                                                                                                       500
                                                                                                                                                                                                                                                              Max. Turning Dia.*                                 mm                  100                           200         • Auto & Manual Coolant System
                                                                                                                                                                                                                                                                                                                                                                               • Air Conditioned & Humidity Free Electrical Control




                                                                                                                           50
                                                                                                                                                14H8                                                                                                          Max Turn Length*                                   mm                  150                           250           Cabinet with Quality Devices
                                                                                                                                                                                                                                                                                                                                                                               • Coolant Assembly with Chip tray




                                                                                                                                                       24




                                                                                                                                                                                                                                           X -VE DIRECTION
                                                                                                                                                                                                                                                              Max. Job swing Dia.                                mm                  200                           300         • Axial Tool Holders – 2 Nos.
                                                                                                                                                                                                                                                                                                                                                                               • Boring Tool Holders – 1 No.




                                                                                                                                 11
                                                                                                                                           25
                                                                                                                                                                 80            60         25
                                                                                                                                                                                                                                                              Slant Angle                                     Degree                  60                            60         • Instructions & Operating Manuals
                                                                                                                                                                                                                                                              Bar Capacity                                       mm                   22                            38         Options:
                                                                                                                                                                                                    Z Stroke 160
                Spindle Power Torque Diagram                                                                                                                      Z -VE DIRECTION                                          Z +VE DIRECTION
                                                                                                                                                                                                                                                              Headstock                                                                                                        • Chip Conveyor
                                                                                                                                                                                                                                                                                                                                                                                 (For Tizona I – Side only, For Tizona II – Rear only)
                                                                                                                                                                                                                                                              Spindle Nose                                                            A24                          A26         • Bar Feeder
               80                                                9
                                                                                                                                                                                                                                                                                                                                                                               • Bar Puller
               70                                                8                                                                                                                                                                                            Hole through Spindle                               mm                   24                            55         • Part Catcher
                                                                                                                                                                                                                                                                                                                                                                               • Hydraulic Collet Chuck
                                                                 7                                                                                                                                                                                            Front Bearing Bore Dia.                            mm                   70                            90
               60                                                                                                                                                                                                                                                                                                                                                              • Hydraulic Hollow Chuck and Cylinder
                                                                 6                                                                                                                                                                                                                                                                                                             • Auto Door
Torque in Nm




                                                                      Power in kW




               50                                                                                                                                                                                                                                             Spindle Speed Range                               RPM               50-4000                       50-3000        • Auto Loader
                                                                 5
               40                                                                                                                                                                                                                                                                                                                                                              • Tooling Solution
                                                                                                                                                                                                                                                              Spindle Power (Conti / 15 Min)                     kW                3.5/5.5                        7.5/9
                                                                 4
               30
                                                                 3                   Continuous power of drive                                                                                                                                                Axis
                                                                                     Intermitted power
               20                                                                                                                                                                                                                                                                                                                                                              CNC Controller:
                                                                 2                   Maximum power                                                                                                                                                            X-Axis Stroke                                      mm                  300                           450
               10
                                                                                     Continuous torque of drive                                                                                                                                                                                                                                                                The standard system supplied with Tizona Series machine is
                                                                 1                   Intermittend torque
                                                                                     Maximum torque                                                                                                                                                           Z-Axis Stroke                                      mm                  160                           260         Rexroth IndraMotion MTX Micro from Germany with latest
               0                                         0                                                                                                                                                                                                                                                                                                                     technology and facilities.
                    0       900   1770 2670 3570 4470 5370                                                                                                                                                                                                    Feed Drive                                         Nm                 4 Nm                          8 Nm
                                   Spindle Speed (RPM)
                                                                                                                                                                                                                                                              L M Size                                           mm                   25                            35
                                                                                                                                                                                                                                                              Rapid Rate                                      mm/min                24000                        24000

               TIZONA II                                                                                                                                                                                  200
                                                                                                                                                                                                                                                              Ball Screw Dia. & Pitch                            mm               25 x 10P                      32 x 10P
                                                                                                                                                                                               40    60      60
                                                                                                                                                                                                                                                              Tooling (Gang Type)




                                                                                                                                                                                                                               X +VE DIRECTION
                                                                                                                                                                                                                                                              Tool Shank Square                                  mm                   20                            25
                Interface Diagrams
                                                                                                                                                            Spindle A2-6                                                                                      Tool Shank Round                                   mm                   25                            32
                                                                                                                                                                                                                                                              Accuracy (VDI 3441)
                                                                                                                                                                                                                                                              Max. Spindle Nose Runout                           mm                 0.005                         0.005
                                                                                       swing ø180




                                                                                                                                                                                                                               X Stroke 450
                                                                                                                                                                       ø200




                                                                                                                                                                                                                                                              Positioning                                        mm                 0.010                         0.010
                                                                                                                                                                                                                     600



                                                                                                                                                                                                                                                                                                                                                                               •   8.4” Brilliant Color TFT Display
                                                                                       Max. Job




                                                                                                                                                                                                                                                              Repeatability                                      mm                 0.005                         0.005
                                                                                                                                                                                                                                                                                                                                                                               •   Compact User Panel
                                                                                                    90




                                                                                                                                           14H8
                                                                                                                                                                                                                                                              General Machine Data                                                                                             •   Integrated Electronic Handwheel
                                                                                                                                                                                                                                                                                                                                                                               •   Integrated Mechanical Switches for Cycle Start & Stop
                                                                                                                                                  24




                                                                                                                                                                                                                                                              Net Weight (Approx.)                               Kgs.               2000                          3000         •   Integrated Axes Pre-Selector Switch
                                                                                                                                                                                                                               X -VE DIRECTION
                                                                                                                            11




                                                                                                                                      25
                                                                                                                                                            85          91           32                                                                                                                                                                                        •   Auto Referencing
                                                                                                                                                                                                                                                              Gross Weight (Approx.)                             Kgs.               2400                          3500         •   Direct connection to 200 - 500 V, 50 - 60 Hz
                Spindle Power Torque Diagram                                                                                                                                                                                                                                                                                                                                       supply without step down Transformer
                                                                                                                                                                                                                                                              Dimensions (LxWxH) Approx.                         mm         2100x1100x1700               2450x1300x2000        •   Simultaneous 4 Axes Control
               130                                               16                                                                                                                                                                                                                                                                                                            •   USB Interface to run NC Programs, Backup & Restore
               120                                                                                                                                                                              Z Stroke 260                                                  * It is dependable on Job, Tool Setup & Clamping Device.                                                         •   64 MB CNC Memory
               110
                                                                 14                                                                                          Z -VE DIRECTION                                          Z +VE DIRECTION                                                                                                                                          •   G-Code compatibility
               100                                                                                                                                                                                                                                            Note:                                                                                                            •   Integrated Tool Management up to 999 Tools
                                                                 12
                90
                                                                                                                                                                                                                                                              • As improvements are constantly made in our machines, the mentioned Speci?cations, Dimensions and Details are   •   Constant Surface Speed Control
                                                                                                                                                                                                                                                                                                                                                                               •   Oriented Spindle Stop
Torque in Nm




                                                                       Power in kW




                                                                 10                                                                                                                                                                                             subject to change without prior notice and not binding on us.
                80
                70
                                                                                                                                                                                                                                                              • Accessories shown in photographs may not be part of Standard Accessories.                                      •   Inch / Metric switchable
                                                                 8                                                                                                                                                                                                                                                                                                             •   Various Cycles for Turning & Threading
                60
                                                                                                                                                                                                                                                                                                                                                                               •   Rigid Tapping
                50                                               6
                                                                                     Continuous power of drive                                                                                                                                                                                                                                                                 •   Self Diagnosis System
                40
                                                                 4
                                                                                     Intermitted power                                                                                                                                                                                                                                                                         •   Direct Drawing Dimension
                30                                                                   Maximum power                                                                                                                                                                                                                                                                             •   Multiple Repetitive Cycles
                                                                                     Continuous torque of drive
                20                                                                                                                                                                                                                                                                                                                                                             •   Pitch Error Compensation
                                                                 2                   Intermittend torque
                10                                                                   Maximum torque                                                                                                                                                                                                                                                                            •   Backlash Compensation
                 0                                                0                                                                                                                                                                                                                                                                                                            •   Tool Nose Radius compensation
                        0   900   1770   2670   3570    4470   5370
                                                                                                                                                                                                                                                                                                                                                                               •   AC Servo Spindle & Axes Motors
                                  Spindle Speed (RPM)
AVERMARK AUTOMATION PVT. LTD.
Survey No. 236, Plot No. 10, Behind Vikas Stove,
Veraval [Shapar] Rajkot - 360 024 [Gujarat] INDIA


                          +91 2827 253677 / 88
                               info@avermark.com
                               www.avermark.com




       AVERMARK and TIZONA are registered trademarks.
         Copyright © AVERMARK AUTOMATION PVT. LTD.

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AVERMARK AUTOMATION PVT. LTD.

  • 1.
  • 2. INSPIRING PERFECTION Avermark is one of the most dynamic growing company in CNC Machine Manufacturing having productive designed machine and very good manufacturing & testing facilities and FOR A NEW GENERATION OF MACHINING infrastructure. Our years of experience and expertise offer the finest machine tools in the AVERMARK gives you what you need to produce even the most complex components on a industry. AVERMARK has the modern, modular machine portfolio and sophisticated highly industrial scale. Optimized production, higher margins - we help you cut costs and engineering knowledge that enables us to deliver optimized systems solutions. We deliver ensure profitability on a competitive market. We are here, at the most dynamic machine the most efficient automation solutions for volume production. tool hub – Rajkot, to serve the best machines to the industry, worldwide. It is our firm commitment to give you quality and value along with reliable service, today and always.
  • 3. TIZONA CNC Chucker Series is designed to turn various Chucking components with minimum cycle time. The basic Gang Tooling process works adeptly without delaying the Turret retraction and indexing, thus it eliminates the unproductive non- machining time. These machines are best suitable for precision components in mass production with optional integration of Bar Feeder and Autoloader. • Rigid Structure CNC CHUCKER SERIES • 60 Degree True Slant Bed • Precision & Heavier A2-6 Cartridge Type Spindle Unit • Heavier L M Rails, Blocks & Ball Screws for Both Axes • Linear Toolings with more X Axis Travel to Reduce Cycle Time • Suitable for all Chucking Jobs • Best Suitable for Automation Line Structure Spindle Axes Gang Type Toolings Automation Energy Efficient All castings are made from IS 25 Grade and The Precision Cartridge Spindle unit having Axes movement is on Precision Class The Tool Holders are directly mounted on As machine is suitable for individual use Controller having wide input supply range Stress Relieved. The 60 Degree True Slant Super Precision Class Angular Contact heavier L M Guideways & Ball Screws. Ball T-Slots of Sub Plate. Maximum 6 Tools can and best suitable for Automation options (200-500V AC, 3ph, 50/60Hz) directly construction of Bed is highly rigid to Spindle Bearings at Front and Double Row Screws are supported on precision class be accommodated with minimum interface for various jobs which is today's most connected to mains supply. No Need of withstand cutting forces. It is mounted on Cylindrical Roller Bearing (Taper Bore) at preloaded Angular Contact Ball Bearings. which is totally dependent on the type of demanding requirement. The design of step down Transformer, so no Stray / I^2R heavily ribbed Base for maximum rigidity Rear end. This combination ensures better Drive to the Balls Screws is directed by AC job. Linear Tool arrangement reduces the Tizona can easily accept various types of loss at the power circuit. Also with Unity and performance. Heavier L M Guideways rigidity and performance. Bearings are Servo Motor with Flexible Coupling Tool changing time hence the total cycle Automation Lines for higher production. Power Factor of Drive System and use of & Blocks are optimally spaced for both Grease packed for life. Spindle unit is fitted achieving positioning and repeatability time which lessen maintenance and saves The same design can be integrated with Synchronous Servo Motors, leads towards axes. The 60 Degree True Slant angle of in the Headstock made from high grade accuracies. Auto Lubrication Unit energy as compared to Turrets. Auto Loaders, Bar Feeders, Pick & Place Energy Efficient equipment. Controller also Bed facilitates easy flow of Coolant, Chip Cast Iron provided with fins for heat lubricates L M Guideways and Ball Screws. Robots, etc. It's the matter of the job's offers Power consumption monitor screen. and clear view of the component, dissipation and mounted on the Base to demand with minimizing human input, but operation and tool setup. withstand better cutting force. Tizona is ready for the upgrade.
  • 4. TIZONA I 200 SPECIFICATION CHART 40 60 60 X +VE DIRECTION TIZONA I TIZONA II Interface Diagrams Spindle A2-4 Capacity Standard Features & Accessories: • 3 Jaw power operated Chuck Ø135 / Ø200 mm Chuck Size mm 135 200 • Hydraulic Power Pack with Accumulator Max. Job swing ø100 Std. Turning Dia. mm 75 175 • Linear Motion Precision Guideways X Stroke 300 • Centralised & Programmable Lubrication System ø135 500 Max. Turning Dia.* mm 100 200 • Auto & Manual Coolant System • Air Conditioned & Humidity Free Electrical Control 50 14H8 Max Turn Length* mm 150 250 Cabinet with Quality Devices • Coolant Assembly with Chip tray 24 X -VE DIRECTION Max. Job swing Dia. mm 200 300 • Axial Tool Holders – 2 Nos. • Boring Tool Holders – 1 No. 11 25 80 60 25 Slant Angle Degree 60 60 • Instructions & Operating Manuals Bar Capacity mm 22 38 Options: Z Stroke 160 Spindle Power Torque Diagram Z -VE DIRECTION Z +VE DIRECTION Headstock • Chip Conveyor (For Tizona I – Side only, For Tizona II – Rear only) Spindle Nose A24 A26 • Bar Feeder 80 9 • Bar Puller 70 8 Hole through Spindle mm 24 55 • Part Catcher • Hydraulic Collet Chuck 7 Front Bearing Bore Dia. mm 70 90 60 • Hydraulic Hollow Chuck and Cylinder 6 • Auto Door Torque in Nm Power in kW 50 Spindle Speed Range RPM 50-4000 50-3000 • Auto Loader 5 40 • Tooling Solution Spindle Power (Conti / 15 Min) kW 3.5/5.5 7.5/9 4 30 3 Continuous power of drive Axis Intermitted power 20 CNC Controller: 2 Maximum power X-Axis Stroke mm 300 450 10 Continuous torque of drive The standard system supplied with Tizona Series machine is 1 Intermittend torque Maximum torque Z-Axis Stroke mm 160 260 Rexroth IndraMotion MTX Micro from Germany with latest 0 0 technology and facilities. 0 900 1770 2670 3570 4470 5370 Feed Drive Nm 4 Nm 8 Nm Spindle Speed (RPM) L M Size mm 25 35 Rapid Rate mm/min 24000 24000 TIZONA II 200 Ball Screw Dia. & Pitch mm 25 x 10P 32 x 10P 40 60 60 Tooling (Gang Type) X +VE DIRECTION Tool Shank Square mm 20 25 Interface Diagrams Spindle A2-6 Tool Shank Round mm 25 32 Accuracy (VDI 3441) Max. Spindle Nose Runout mm 0.005 0.005 swing ø180 X Stroke 450 ø200 Positioning mm 0.010 0.010 600 • 8.4” Brilliant Color TFT Display Max. Job Repeatability mm 0.005 0.005 • Compact User Panel 90 14H8 General Machine Data • Integrated Electronic Handwheel • Integrated Mechanical Switches for Cycle Start & Stop 24 Net Weight (Approx.) Kgs. 2000 3000 • Integrated Axes Pre-Selector Switch X -VE DIRECTION 11 25 85 91 32 • Auto Referencing Gross Weight (Approx.) Kgs. 2400 3500 • Direct connection to 200 - 500 V, 50 - 60 Hz Spindle Power Torque Diagram supply without step down Transformer Dimensions (LxWxH) Approx. mm 2100x1100x1700 2450x1300x2000 • Simultaneous 4 Axes Control 130 16 • USB Interface to run NC Programs, Backup & Restore 120 Z Stroke 260 * It is dependable on Job, Tool Setup & Clamping Device. • 64 MB CNC Memory 110 14 Z -VE DIRECTION Z +VE DIRECTION • G-Code compatibility 100 Note: • Integrated Tool Management up to 999 Tools 12 90 • As improvements are constantly made in our machines, the mentioned Speci?cations, Dimensions and Details are • Constant Surface Speed Control • Oriented Spindle Stop Torque in Nm Power in kW 10 subject to change without prior notice and not binding on us. 80 70 • Accessories shown in photographs may not be part of Standard Accessories. • Inch / Metric switchable 8 • Various Cycles for Turning & Threading 60 • Rigid Tapping 50 6 Continuous power of drive • Self Diagnosis System 40 4 Intermitted power • Direct Drawing Dimension 30 Maximum power • Multiple Repetitive Cycles Continuous torque of drive 20 • Pitch Error Compensation 2 Intermittend torque 10 Maximum torque • Backlash Compensation 0 0 • Tool Nose Radius compensation 0 900 1770 2670 3570 4470 5370 • AC Servo Spindle & Axes Motors Spindle Speed (RPM)
  • 5. AVERMARK AUTOMATION PVT. LTD. Survey No. 236, Plot No. 10, Behind Vikas Stove, Veraval [Shapar] Rajkot - 360 024 [Gujarat] INDIA +91 2827 253677 / 88 info@avermark.com www.avermark.com AVERMARK and TIZONA are registered trademarks. Copyright © AVERMARK AUTOMATION PVT. LTD.