1. 500 ton Air-Cooled Water
Chiller Project

2. Items to be Accomplished
1. Determine if Thermal Oxidizer needs to be upgraded1. Determine if Thermal Oxidizer needs to be upgraded
2. Demolish Existing Control Room from center of Process2. Demolish Existing Control Room from center of Process
3. Address Water Hammer Issues3. Address Water Hammer Issues
4. Receive Project Authorization and Submit AFE by March4. Receive Project Authorization and Submit AFE by March

3. Actions Involved for Success
Automation
Thermal
Oxidizer
Relocated
200 ton
Chiller
Relocated
Engineering
Support
Demolition of
Existing Piping
500 ton Chiller
Communication
Cooperation

4. Progress Diagram
Phase 1Phase 1 Phase 2Phase 2 Phase 3Phase 3
Engineering
Planning
Site Assessment
Scope
Discipline Support
Design
Pipe Racks Phases I - III
Thermal Oxidizer Unit
Platforms for Chillers
Concrete Work
New Chilled Water Pipe
Runs
Construction
Pipe Racks
Platforms
Relocating Equipment
Demolishing Existing
Structures and Piping

5. Costs of Project
New 500 ton Chiller
$153,000
New Thermal Oxidizer
$375,000
Steel Structures
Design/Construct
$250,000
Automation
$550,000
Piping Installation
$750,000
Concrete Work
$50,000

6. What is Used for this Project
Fiberglass
Handrails
Fiberglass Grating
Fiberglass Ladder
with Rolled Cage
UV Protected
Corrosion
Resistant

7. What is Used for this Project
16,500 Gallon Storage Vessel
for the 500 ton Chiller
New Thermal Oxidizer with
10 GPM Capacity

8. Phase I Pipe Rack

9. Platform for 500 ton Chiller

10. Timeline for Chiller Project

11. Timeline for Chiller Project

12. Timeline for Chiller Project

13. Items to Make the Project a Success
Thermal Oxidizer: Why do we need to upgrade from 1 GPM to 10 GPM? Runoff
water from rain and condensation are the sources the TO unit burns.
Condensation will end with the new insulated chilled water pipes.
Water hammering will cease due to new steam piping.
Communication between the new chillers and between the chillers and boilers.
Automating all valves. Temperature controllers installed.
Safety of operators increase.
New system linked to emergency connection to city water.