Corrosion and Environmental Conditions Maintenance Problems with Mechanical Systems using CPC Lubricants

1. Toll Free: 1-877-315-7016
Local: 1-813-831-4006
Fax: 1-813-831-1238
www.Lektrotech.com
Port Manatee Commerce Center
2300 South Dock Street, Suite 102
Palmetto, Florida 34221-8709
1

2. Toll Free: 1-877-315-7016
Local: 1-813-831-4006
Fax: 1-813-831-1238
www.Lektrotech.com
Port Manatee Commerce Center
2300 South Dock Street, Suite 102
Palmetto, Florida 34221-8709
2
• Flap Tracks & Jack Screws are made of High Strength
Steel – prone to rust and corrosion
• Approved Ultra-Thin Film Corrosion Prevention
Compounds collect salt, dust, sand & dirt from active
weather environment around the world
• Approved Corrosion Prevention Compounds are prone
to Ultra-Violet (UV) deterioration
• Aircraft design restricts maintenance access
• Near-Future Sequestration Funding Cuts reduce
maintenance funding but not Armed Services defense
requirements --- could CBM be in your future?

3. Toll Free: 1-877-315-7016
Local: 1-813-831-4006
Fax: 1-813-831-1238
www.Lektrotech.com
Port Manatee Commerce Center
2300 South Dock Street, Suite 102
Palmetto, Florida 34221-8709
6 January
2013
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Environmental Conditions Impacting Changes
to CPC & Lubrication Requirements

4. Toll Free: 1-877-315-7016
Local: 1-813-831-4006
Fax: 1-813-831-1238
www.Lektrotech.com
Port Manatee Commerce Center
2300 South Dock Street, Suite 102
Palmetto, Florida 34221-8709
4
• Thin Oil Film Lektro-Tech S CPC Initial Yearly Labor Avoidance 30,000 man
hours for P-3 fleet
• Material Savings of approximately $22,000/year
• Flap Tracks, Actuators and Jack Screws of the 265 aircraft in the P-3 fleet are
lubed once every 28 days versus daily
• Resultant Avoidance more than 46,000 man hours per year
• Increased Fleet Safety

5. Toll Free: 1-877-315-7016
Local: 1-813-831-4006
Fax: 1-813-831-1238
www.Lektrotech.com
Port Manatee Commerce Center
2300 South Dock Street, Suite 102
Palmetto, Florida 34221-8709
5
• Reduced Corrosion Workload
– Easier to apply
– Time between applications is longer (28 days versus daily).
• Less hazardous material is stocked and issued.
• Fewer empty aerosol containers are processed.
• Chemical Costs
– Less lubricant is procured
– Fewer empty aerosol containers are generated
• Asset Availability – significant improvement in
• Corrosion protection.
• Reduced Corrosion. Man-hours can be redirected to
mission priority operational tasks.

6. Toll Free: 1-877-315-7016
Local: 1-813-831-4006
Fax: 1-813-831-1238
www.Lektrotech.com
Port Manatee Commerce Center
2300 South Dock Street, Suite 102
Palmetto, Florida 34221-8709
6
B737 Trailing Edge Flaps with Jack Screws MD 80 Damaged Jack Screw Found
B747 Jack Screw Assembly
BAC 111 Trailing Flaps Jackscrew 7 Track Corrosion
Typical Jack Screw
Assemblies

7. Toll Free: 1-877-315-7016
Local: 1-813-831-4006
Fax: 1-813-831-1238
www.Lektrotech.com
Port Manatee Commerce Center
2300 South Dock Street, Suite 102
Palmetto, Florida 34221-8709
7
Lektro-Tech S provides Superior Anti Corrosion Protection using
Hydrophobic Dry Lubricant, which prevents
UV Breakdown and Sand/Dirt Attraction
• Superior UV Protection
• Superior Anti-Corrosion Prevention for All Metal Surfaces
• Specially formulated with PTFE for Titanium Corrosion
Protection
• Especially formulated for use and storage of Aging aircraft
• Weapons (Hand Guns/Machine Guns/Gatling Guns/Field
Artillery/Naval Guns/Missile Launchers/etc.)
• Aircraft Ordnance Rails, Munitions Launchers
(Sonobuoy’s/Infra Red Flares/Smoke Projectiles
Launchers/etc.)
• Metal surface protection
• Electrostatic protection
• Fretting corrosion prevention protection

8. Toll Free: 1-877-315-7016
Local: 1-813-831-4006
Fax: 1-813-831-1238
www.Lektrotech.com
Port Manatee Commerce Center
2300 South Dock Street, Suite 102
Palmetto, Florida 34221-8709
8
• Condition-based maintenance (CBM) is a form of proactive
maintenance procedure that forecasts incipient failures.
• CBM is a set of maintenance actions based on real-time or near
real-time assessment of equipment condition obtained from
using portable test equipment and CBM Predictive UV Tracer.
• It contrasts with reactive (run-to-fail) and preventive (scheduled)
maintenance concepts.
• The Navy identifies the purpose of a CBM strategy as
performing maintenance only when there is objective evidence
of need, while ensuring safety, equipment reliability, and
reduction of total ownership cost.
• Lektrotech Products agree with our customers on this
methodology.

9. Toll Free: 1-877-315-7016
Local: 1-813-831-4006
Fax: 1-813-831-1238
www.Lektrotech.com
Port Manatee Commerce Center
2300 South Dock Street, Suite 102
Palmetto, Florida 34221-8709
9
Lektro-Tech S, can be provided with a UV Tracer to permit visual black light inspection.
Touch-up of specific areas can be performed rather than complete re-treatment.
Lektro-Tech S is used as follows:
• Dry PTFE Lubricant with Lektro-Tech Substrate Protection
• UV Protective Coating
• Provides Protection for Mechanical Systems:
– Flap Tracks and Jack Screws
– Aircraft T Tail Jack Screws,
– Landing Gear Mechanisms
– Aircraft Canopy Rails
– Access Door Locks & Hinges/Bomb Bay Hinges/etc.
– Aircraft Control Surfaces Steel Cables and Pulleys
• Hydrophobic Water Displacing Film and Release Agent
• CONFORMS & EXCEEDS MIL-L-87177A ,TYPE 1 , GRADE C

10. Toll Free: 1-877-315-7016
Local: 1-813-831-4006
Fax: 1-813-831-1238
www.Lektrotech.com
Port Manatee Commerce Center
2300 South Dock Street, Suite 102
Palmetto, Florida 34221-8709
10
Lektro-Tech thanks you for your attention
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